300M Stainless Steel Powder
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300M Stainless Steel Powder
| Product | 300M Stainless Steel Powder |
| CAS No. | 12597-68-1 |
| Appearance | Fine Metallic Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-Cr-Ni |
| Density | 7.9g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-168/25 |
300M Stainless Steel Description:
300M Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
300M Stainless Steel Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
300M Stainless Steel Powder
300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties.
300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts
300M has a high nickel and chromium content which gives it excellent corrosion resistance comparable to 304 and 316 stainless steel. The composition is controlled within narrow ranges as shown below:
300M Stainless Steel Powder Composition
| Element | Composition Range |
| Carbon (C) | 0.05% max |
| Silicon (Si) | 1.0% max |
| Manganese (Mn) | 2.0% max |
| Phosphorus (P) | 0.03% max |
| Sulfur (S) | 0.01% max |
| Chromium (Cr) | 24.0-26.0% |
| Nickel (Ni) | 19.0-22.0% |
| Molybdenum (Mo) | 4.0-5.0% |
| Nitrogen (N) | 0.10-0.16% |
| Iron (Fe) | Balance |
The key alloying elements like chromium, nickel, and molybdenum give 300M stainless its unique properties. The high chromium content provides excellent corrosion and oxidation resistance. Nickel further enhances this by making the steel more resistant to reducing acids. Molybdenum improves pitting and crevice corrosion resistance in chlorides.
Nitrogen is also added to stabilize the austenitic structure and increase strength through solid solution strengthening. Carbon is restricted to minimize carbide precipitation. The end result is a versatile corrosion resistant steel powder ideal for additive manufacturing.
300M Stainless Steel Powder Properties
300M stainless steel provides an excellent combination of high strength and good ductility along with outstanding corrosion resistance. Some key properties are outlined below:
300M Stainless Steel Powder Properties
| Property | Value |
| Density | 7.9 g/cm3 |
| Melting Point | 1370°C (2500°F) |
| Thermal Conductivity | 12 W/m-K |
| Electrical Resistivity | 72 μΩ-cm |
| Modulus of Elasticity | 200 GPa |
| Poisson’s Ratio | 0.29 |
| Tensile Strength | 165ksi (1140 MPa) |
| Yield Strength | 140ksi (965 MPa) |
| Elongation | 35% |
The austenitic structure gives 300M enhanced toughness and ductility compared to martensitic grades. It also makes the steel non-magnetic. The material has good strength up to 600°C and can be used at cryogenic temperatures. Corrosion resistance is comparable to 316L grade. Wear resistance is lower than martensitic grades but machinability is excellent.
Overall, 300M offers an exceptional balance of strength, ductility, fracture toughness, and corrosion resistance making it suitable for demanding additive manufacturing applications across industries like aerospace, chemical processing, oil & gas, etc.
300M Stainless Steel Powder Applications
| Industry | Common Applications |
| Aerospace | Engine components, structural parts, landing gear |
| Automotive | Valve bodies, pump parts, turbocharger components |
| Medical | Implants, prosthetics, surgical instruments |
| Chemical | Pumps, valves, pipe fittings |
| Oil & Gas | Downhole tools, wellhead parts, offshore components |
| Industrial | Food processing equipment, press plates, dies and molds |
| Consumer | Watch cases, jewelry, decorative artware |
The excellent corrosion resistance allows 300M to withstand harsh operating environments in industries like oil & gas, chemical processing, pollution control, etc. where parts are exposed to acids, alkalis, salts, or chlorides.
In aerospace applications, it offers high strength for weight reduction combined with good creep and fatigue resistance at elevated temperatures. The austenitic structure gives excellent fracture toughness.
In medical uses like implants and surgical tools, the good biocompatibility and high strength of 300M stainless are advantageous. For consumer products, the attractive appearance and ability to polish to a mirror finish make it suitable for decorative applications.
Additive manufacturing enables producing components with complex geometries and internal features which are not possible with conventional fabrication routes. This expands the design freedom and range of applications for 300M stainless steel powder.
300M Stainless Steel Powder Specifications
300M powder is commercially available in different size ranges, morphologies, and blends tailored for various additive manufacturing processes. Some key specifications are provided below:
300M Stainless Steel Powder Specifications
| Parameter | Typical Values |
| Particle shape | Spherical, satellite, irregular |
| Particle size | 15-45 μm, 15-53 μm, 53-150 μm |
| Apparent density | 2.5-4.5 g/cm3 |
| Tap density | 3.5-4.5 g/cm3 |
| Flow rate | 15-25 s/50g |
| Carbon content | < 0.05 wt% |
| Oxygen content | < 0.15 wt% |
| Nitrogen content | 0.10-0.16 wt% |
| Hydrogen content | < 0.0015 wt% |
Spherical powders spread easily and have good flowability for uniform layer deposition. They are ideal for SLS/DMLS processes.
Irregular and satellite morphologies provide better packing density for binder jetting.
Smaller particle sizes (~20 μm) are preferred for better resolution and surface finish.
Larger sizes (~45-150 μm) improve powder flow and reduce recoater jamming.
chemistry, especially of interstitial elements like C, N, O, H is controlled to avoid vaporization and porosity issues during printing.
Gases like nitrogen and argon may be used during atomization to minimize oxidation and hydrogen pickup. Alloying elements are adjusted to compensate for vapor losses during processing.
300M Stainless Steel Powder Handling
300M powder should be handled with care to avoid contamination or mixing with other materials. Some guidelines are provided below:
300M Stainless Steel Powder Handling
Store unopened containers in a dry, inert environment to prevent oxidation and moisture pickup
Open containers inside gloveboxes filled with argon to prevent air exposure
Use tools and containers dedicated only for 300M to prevent cross-contamination
Avoid contact with iron or carbon to prevent composition changes
Measure powder weight accurately before reuse to control blend ratios
Sieve powders before reuse to break up agglomerates and remove large particles
Do not pour powder directly back into the main container to prevent mixing of new and used powder
Clean equipment thoroughly between handling batches to prevent cross-contamination
Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.
300M Stainless Steel Powder Storage
300M powder should be stored in the following conditions:
300M Stainless Steel Powder Storage
Store in original sealed containers until ready to use
Use inert gas sealing or vacuum packaging for long-term storage
Store in a cool, dry location away from direct sunlight
Ambient temperatures between 10-25°C are ideal for storage
Avoid temperature swings and humidity which can cause condensation
Use desiccant bags when opening containers to absorb moisture
Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation
Rotate stock using a first-in-first-out (FIFO) system
Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life.
300M Stainless Steel Powder Safety
300M powder requires handling precautions similar to other fine stainless steel powders:
300M Stainless Steel Powder Safety
Use appropriate PPE during handling – gloves, respirators, eye protection
Avoid breathing powder dust – use ventilation and masks
Avoid skin contact to prevent sensitization – use gloves
Use spark-proof tools and vacuum systems designed for combustible dust
Inert gas gloveboxes provide protection during handling
Explosion proof lighting and electrical equipment are recommended
Follow SDS precautions and wear PPE mentioned during processing
Maintain cleanliness to avoid particle accumulation and minimize risks
Use dust collection systems and housekeeping procedures to lower combustible dust hazards
Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential.
300M Stainless Steel Powder Printing
300M requires optimized printing parameters tailored for the alloy:
300M Stainless Steel Printing Parameters
Laser power/energy density: 150-220 W, 50-90 J/mm3
Scan speeds: 600-1200 mm/s
Hatch spacing: 80-120 μm
Layer thickness: 20-50 μm
Counterflow argon is preferred over nitrogen
Oxygen levels below 1000 ppm prevent oxidation
Preheating to 80-150°C reduces residual stresses
Stress relief heat treatments mandatory to prevent cracking
Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models.
300M Stainless Steel Powder Post-Processing
Typical post-processing methods for 300M parts include:
300M Stainless Steel Part Post-Processing
Support removal using EDM or sand blasting
Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking
Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength
Heat treatment at 900-950°C to adjust hardness/strength
Sanding, bead blasting, grinding, polishing to improve surface finish
Passivation in nitric acid for removing heat tint and enhancing corrosion resistance
Shot peening to induce compressive stresses and improve fatigue life
Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances
Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements.
300M Stainless Steel Powder Quality Control
Extensive testing should be performed to ensure powder and printed part quality:
300M Stainless Steel Powder Testing
Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.
300M Stainless Steel Powder Storage
300M powder should be stored in the following conditions:
300M Stainless Steel Powder Storage
Store in original sealed containers until ready to use
Use inert gas sealing or vacuum packaging for long-term storage
Store in a cool, dry location away from direct sunlight
Ambient temperatures between 10-25°C are ideal for storage
Avoid temperature swings and humidity which can cause condensation
Use desiccant bags when opening containers to absorb moisture
Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation
Rotate stock using a first-in-first-out (FIFO) system
Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life.
300M Stainless Steel Powder Safety
300M powder requires handling precautions similar to other fine stainless steel powders:
300M Stainless Steel Powder Safety
Use appropriate PPE during handling – gloves, respirators, eye protection
Avoid breathing powder dust – use ventilation and mask
Avoid skin contact to prevent sensitization – use gloves
Use spark-proof tools and vacuum systems designed for combustible dust
Inert gas gloveboxes provide protection during handling
Explosion proof lighting and electrical equipment are recommended
Follow SDS precautions and wear PPE mentioned during processing
Maintain cleanliness to avoid particle accumulation and minimize risks
Use dust collection systems and housekeeping procedures to lower combustible dust hazards
Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential.
300M Stainless Steel Powder Printing
300M requires optimized printing parameters tailored for the alloy:
300M Stainless Steel Printing Parameters
Laser power/energy density: 150-220 W, 50-90 J/mm3
Scan speeds: 600-1200 mm/s
Hatch spacing: 80-120 μm
Layer thickness: 20-50 μm
Counterflow argon is preferred over nitrogen
Oxygen levels below 1000 ppm prevent oxidation
Preheating to 80-150°C reduces residual stresses
Stress relief heat treatments mandatory to prevent cracking
Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models.
300M Stainless Steel Powder Post-Processing
Typical post-processing methods for 300M parts include:
300M Stainless Steel Part Post-Processing
Support removal using EDM or sand blasting
Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking
Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength
Heat treatment at 900-950°C to adjust hardness/strength
Sanding, bead blasting, grinding, polishing to improve surface finish
Passivation in nitric acid for removing heat tint and enhancing corrosion resistance
Shot peening to induce compressive stresses and improve fatigue life
Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances
Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements.
300M Stainless Steel Powder Quality Control
Extensive testing should be performed to ensure powder and printed part quality:
300M Stainless Steel Powder Testing
| Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects. | Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects. |
| 300M Stainless Steel Powder Storage | 300M Stainless Steel Powder Storage |
| 300M powder should be stored in the following conditions: | 300M powder should be stored in the following conditions: |
| 300M Stainless Steel Powder Storage | 300M Stainless Steel Powder Storage |
| Store in original sealed containers until ready to use | Store in original sealed containers until ready to use |
| Use inert gas sealing or vacuum packaging for long-term storage | Use inert gas sealing or vacuum packaging for long-term storage |
| Store in a cool, dry location away from direct sunlight | Store in a cool, dry location away from direct sunlight |
300M Stainless Steel Part Testing
| Test | Details |
| Density | Archimedes’, Helium pycnometry |
| Surface roughness | Profilometer, interferometry |
| Hardness | Rockwell, Vickers, Brinell |
| Tensile strength | ASTM E8 |
| Microstructure | Optical microscopy, image analysis |
| Layer bonding | Electron microscopy, dye penetrant |
| Porosity | X-ray tomography, image analysis |
| Surface defects | Penetrant testing, microscopy |
Comprehensive testing as per industrial standards ensures consistent powder quality and printed part performance. It minimizes defects and prevents part failures in service.
Advantages of 300M Stainless Steel Powder
Some of the advantages of using 300M powder for additive manufacturing include:
Excellent corrosion resistance comparable to 316L stainless steel
High strength with good ductility and fracture toughness
Can be processed easily using laser powder bed fusion, binder jetting, etc.
Good dimensional accuracy and surface finish in printed parts
Performs well in harsh environments and at elevated temperatures
Can produce complex geometries not possible with conventional methods
Parts can be heat treated to tailor properties like hardness, strength, etc.
Offers design flexibility not limited by typical manufacturing constraints
Saves material, energy, and costs versus subtractive methods
Widely available from leading suppliers to ensure reliable material supply
The combination of outstanding material properties, advanced manufacturability, and customizability make 300M an ideal alloy for mission-critical AM components across industries.
Limitations of 300M Stainless Steel Powder
300M also has some limitations to consider:
More expensive than common alloys like 316L or 17-4PH stainless
Requires optimized processing parameters tailored for the alloy
Sensitive to contamination from improper powder handling
Need for hot isostatic pressing (HIP) to eliminate internal voids
Lower wear resistance than martensitic stainless steel powders
Requires post-processing and finishing operations
High thermal stresses can cause cracking; heat treatments mandatory
Oxidation and nitrogen absorption can occur during processing
Parts may require supports to avoid deformation during printing
Limited number of suppliers compared to more common alloys
The specialized composition, high cost, and need for controlled processing conditions limit its use to critical applications where performance justifies the higher cost.
300M vs 316L vs 17-4PH Stainless Steel Powder
How does 300M compare against other popular stainless steel powders like 316L and 17-4PH?
Comparison of Stainless Steel Powders
| Alloy | Composition | Properties | Applications |
| 300M | High Ni, Cr, Mo | Excellent corrosion resistance, good ductility and toughness, high strength to 600°C | Aerospace, oil & gas, chemical, high temp uses |
| 316L | Medium Ni, Cr | Excellent corrosion resistance, readily weldable, good bio-compatibility | Marine hardware, medical implants, food processing |
| 17-4PH | Medium Ni, Cr + Cu | High hardness and strength, good corrosion resistance, heat treatable | Aerospace, tooling, automotive, plastic molds |
300M provides the best combination of corrosion resistance and useful strength at elevated temperatures. 17-4PH is preferred for applications
300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties.
300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts.
Here is more content continuing the comparison between 300M, 316L, and 17-4PH stainless steel powders:
Detailed Comparison
300M has higher tensile strength than 316L and lower ductility. It maintains strength up to 600°C better than 316L.
2 316L has the best all-round corrosion resistance followed by 300M and 17-4PH. 300M resists pitting and crevice corrosion better than 316L.
17-4PH achieves the highest hardness after heat treatment but has lower toughness than 300M and 316L.
300M has higher nickel content than 316L and 17-4PH which improves corrosion resistance. 17-4PH contains copper for precipitation hardening.
300M is used in specialized applications requiring strength at elevated temperatures like aerospace components. 316L is widely used in corrosive environments across industries where high strength is not critical.
17-4PH suits applications requiring high hardness like molds, tooling, and wear-resistant parts for automotive and consumer uses.
300M and 17-4PH powders are more expensive than common 316L powder. 17-4PH is relatively easier to process by laser sintering than 300M.
All three are readily weldable grades in the annealed/solutionized condition. 17-4PH requires aging treatment after welding to restore properties.
300M requires stress relieving heat treatments after printing to prevent cracking. 17-4PH is typically H900 heat treated post-build for optimal properties.
In summary, 300M fills a niche between generalized corrosion resistance of 316L and high strength/hardness of martensitic 17-4PH. It provides the best elevated temperature properties crucial for aerospace applications.
300M Stainless Steel Powder Questions
Here are some common questions asked about 300M stainless steel powder:
300M Stainless Steel Powder FAQs
Q: What particle size is best for printing 300M stainless steel?
A: 15-45 microns is recommended for SLM/DMLS. Larger sizes 45-100 microns improve flowability but reduce resolution.
Q: What is the typical density achieved for 300M parts printed by laser powder bed fusion?
A: Printed density over 99% is achievable with optimized parameters. HIP helps eliminate internal voids.
Q: What is the typical surface roughness of as-printed 300M parts?
A: Around 10-15 microns Ra surface roughness is typical, which can be reduced to under 1 micron by polishing.
Q: Does 300M require any post-processing heat treatments?
A: Yes, stress-relieving at 1065-1120°C to prevent cracking followed by cooling at <50°C/hr is recommended.
Q: What are some typical applications of binder-jet printed 300M parts?
A: Tooling components, jigs, fixtures, plastic injection molds are common applications benefitting from the hardness and corrosion resistance.
Q: How should unused 300M powder be stored for reuse?
A: In a dry, inert atmosphere sealed container at 10-25°C for up to 1 year. Store away from iron contamination.
Q: Can you heat treat 300M to increase its hardness?
A: Yes, aging at 900-950°C can increase hardness up to 38 HRC similar to precipitation hardening grades.
This covers some key questions about 300M powder. Please reach out for any other specific queries.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:hfj
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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Related products
420 Powder
420 Powder
| Product | 420 Powder |
| CAS No. | 73665-45-9 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-12Cr-0.3C |
| Density | 7.7g/cm3 |
| Molecular Weight | 15-66g/mol |
| Product Codes | NCZ-DCY-173/25 |
420 Description:
420 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
420 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance
17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance.
420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance.
316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance
17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance.
420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance.
Physical properties
| Trademark | Size range | Size distribution | Hall flow rate | Bulk density | Tap density | ||
| D10(μm) | D50(μm) | D90(μm) | |||||
| 316L | 15-53μm | 17-23 | 30-38 | 50-58 | 25s/50g | 4.0g/cm³ | 4.5g/cm³ |
| 17-4PH | 15-53μm | 4.0g/cm³ | 4.5g/cm³ | ||||
| 420 | 15-53μm | 4.0g/cm³ | 4.5g/cm³ | ||||
Heat treatment recommendations
| Trademark | Heat treatment recommendations |
| 316L | 1050℃/2h/WQ |
| 17-4PH | 1040°C/2h +480°C/4h |
| 420 | 1050°C/0.5h/WQ |
| Trademark | Hardness(HRC) | Tensile strength (σb/Mpa) | Yield strength (σp0.2/Mpa) | Elongation (δ5/%) |
| 316L | 13-15 | 650 | 550 | 45 |
| 17-4PH | 32-42 | 1310 | 1175 | 13 |
| 420 | 48-52 | 1950 | 1530 | 7 |
Chemical composition range (wt,-%)
| Trademark | C | Cr | Ni | Cu | Nb | Mo |
| 316L | ≤0.03 | 16.00-18.00 | 10.00-14.00 | – | – | 2.00-3.00 |
| 17-4PH | ≤0.03 | 15.5-17.5 | 3.00-5.00 | 3.00-5.00 | 0.15-0.45 | – |
| 420 | 0.35-0.45 | 12.00-14.00 | ≤0.6 | – | ≤0.20 | ≤0.20 |
| Trademark | Si | Mn | S | P | O | Fe |
| 316L | ≤1.00 | ≤2.00 | ≤0.03 | ≤0.045 | ≤0.08 | Bal |
| 17-4PH | ≤1.00 | ≤1.00 | ≤0.03 | ≤0.03 | ≤0.03 | Bal |
| 420 | ≤1.00 | ≤1.00 | ≤0.03 | ≤0.045 | ≤0.03 | Bal |
430L Powder
430L Powder
| Product | 430L Powder |
| CAS No. | 12597-68-1 |
| Appearance | Silvery or Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-16Cr |
| Density | 7.7g/cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-174/25 |
430L Description:
430L Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
430L Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
430L Powder
430L powder is a ferritic stainless steel powder containing 17% chromium with additions of molybdenum and niobium for enhanced corrosion resistance. It provides an optimal balance of corrosion resistance, strength, weldability and cost.
Overview of 430L Powder
430L powder is a ferritic stainless steel powder containing 17% chromium with additions of molybdenum and niobium for enhanced corrosion resistance. It provides an optimal balance of corrosion resistance, strength, weldability and cost.
Key properties and advantages of 430L powder:
430L Powder Properties and Characteristics
| Properties | Details |
| Composition | Fe-17Cr-Nb-Mo alloy |
| Density | 7.7 g/cc |
| Particle shape | Irregular, angular |
| Size range | 10-150 microns |
| Apparent density | Up to 50% of true density |
| Flowability | Moderate |
| Corrosion resistance | Excellent in many environments |
| Strengthening | Solid solution and precipitation strengthening |
430L powder is widely used in chemical processing, marine hardware, automotive exhaust components, industrial valves and flanges, and structural parts needing weathering resistance.
430L Powder Composition
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 16-18% |
| Carbon (C) | 0.12% max |
| Silicon (Si) | 1% max |
| Manganese (Mn) | 1% max |
| Molybdenum (Mo) | 0.5% max |
| Niobium (Nb) | 0.3-0.6% |
| Nitrogen (N) | 0.03% max |
| Sulfur (S) | 0.03% max |
Iron provides the base matrix and ductility
Chromium enhances corrosion and oxidation resistance
Niobium and molybdenum provide precipitation strengthening
Carbon, nitrogen and sulfur are controlled as tramp elements
The composition is designed to provide optimum corrosion resistance while retaining suitable ductility, toughness and weldability.
430L Powder Physical Properties
| Property | Values |
| Density | 7.7 g/cc |
| Melting point | 1400-1450°C |
| Electrical resistivity | 0.6-0.7 μΩ-m |
| Thermal conductivity | 26 W/mK |
| Curie temperature | 1440°C |
| Maximum service temperature | 650-750°C |
Density is moderately high for a stainless steel
Provides high temperature strength and corrosion resistance
Resistivity higher than pure iron or low alloy steels
Becomes paramagnetic above Curie point
Can withstand moderately high operating temperatures
The physical properties make 430L suitable for corrosive environments and moderately high temperature applications requiring oxidation resistance.
430L Powder Mechanical Properties
| Property | Values |
| Tensile strength | 450-650 MPa |
| Yield strength | 250-350 MPa |
| Elongation | 35-45% |
| Modulus of elasticity | 190-210 GPa |
| Hardness | 80-90 HRB |
| Impact strength | 50-100 J |
Provides moderately high strength for a stainless steel
Excellent ductility and impact toughness
Strength can be further increased through heat treatment
Hardness is relatively low compared to martensitic grades
The properties provide a good combination of strength, ductility, and toughness required for many corrosive environments and load conditions.
430L Powder Applications
| Industry | Example Uses |
| Chemical | Tanks, valves, pipes, pumps |
| Automotive | Exhaust components, fuel injection parts |
| Construction | Cladding, architectural features |
| Oil and gas | Wellhead equipment, drilling tools |
| Manufacturing | Pressing tooling, molds, dies |
Some specific product uses:
Marine hardware like railings, hinges, fasteners
Automotive exhaust manifolds, mufflers, catalytic converters
Chemical processing equipment like valves and flanges
Oil country tubular goods for downhole environments
Architectural paneling, cladding and decorative features
Its excellent corrosion resistance combined with good manufacturability make 430L widely used across industries needing weathering and oxidation resistance.
| Standard | Description |
| ASTM A743 | Standard for corrosion resistant chromium steel castings |
| ASTM A744 | Standard for corrosion resistant chromium steel sheet and strip |
| AMS 5759 | Annealed corrosion resistant steel bar, wire, forgings |
| SAE J405 | Automotive weathering steel sheet |
| DIN 17440 | Stainless steels for corrosion resistant applications |
These standards define:
Chemical composition limits of 430L alloy
Permissible impurity levels like S, P
Required mechanical properties
Approved production methods
Compliance testing protocols
Proper packaging, labeling and documentation
Meeting certification requirements ensures suitability of the powder for the target applications and markets.
430L Powder Particle Size Distribution
| Particle Size | Characteristics |
| 10-45 microns | Ultrafine grade for high density and surface finish |
| 45-150 microns | Coarse grade provides good flowability |
| 15-150 microns | Standard grade for pressing and sintering |
Finer particles allow greater densification during sintering
Coarser powder flows better and fills die cavities uniformly
Size range is tailored based on final part properties needed
Both gas and water atomized powders are available
Controlling particle size distribution allows optimizing processing behavior and final part performance.
430L Powder Apparent Density
| Apparent Density | Details |
| Up to 50% of true density | For irregular powder morphology |
| 3.5-4.5 g/cc typical | Improves with greater packing density |
Higher apparent density improves powder flow and compressibility
Irregular morphology limits maximum packing density
Values up to 60% are possible with spherical powders
High apparent density improves press filling efficiency
Higher apparent density leads to better manufacturing productivity and part quality.
| Method | Details |
| Gas atomization | High pressure inert gas breaks molten metal stream into fine droplets |
| Water atomization | High pressure water jet breaks metal into fine particles |
| Vacuum induction melting | High purity input materials melted under vacuum |
| Multiple remelting | Improves chemical homogenization |
| Sieving | Classifies powder into different particle size ranges |
Gas atomization provides clean, spherical powder morphology
Water atomization is a lower cost process with irregular particles
Vacuum melting and remelting minimizes gaseous impurities
Post-processing allows customization of particle sizes
Automated production and stringent quality control result in consistent powder suitable for critical applications.
430L Powder Handling and Storage
| Recommendation | Reason |
| Use PPE and ventilation | Avoid exposure to fine metallic particles |
| Ensure proper grounding | Prevent static discharge while handling |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Use non-sparking tools | Prevent possibility of ignition during handling |
| Follow safety protocols | Reduce risk of burns, inhalation, and ingestion |
| Store in stable containers | Prevent contamination or oxidation |
As 430L powder is flammable, ignition and explosion risks should be controlled during handling and storage. Otherwise it is relatively safe with proper precautions.
430L Powder Inspection and Testing
| Test | Details |
| Chemical analysis | ICP and XRF verify composition |
| Particle size distribution | Laser diffraction determines size distribution |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging shows particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
| Loss on ignition | Determines residual moisture content |
Stringent testing ensures the powder meets the required chemical purity, particle characteristics, density, morphology, and flowability per applicable specifications.
430L Powder Pros and Cons
Advantages of 430L Powder
Excellent corrosion resistance in many environments
Good ductility, toughness and weldability
Cost-effective compared to austenitic grades
Can be precipitation hardened to increase strength
Good high temperature oxidation resistance
Readily formable using conventional techniques
Disadvantages of 430L Powder
Lower strength than martensitic or ferritic grades
Requires care during welding to avoid sensitization
Susceptible to chloride stress corrosion cracking
Limited high temperature tensile strength
Lower hardness and wear resistance than austenitic grades
Surface discoloration over time in outdoor exposure
Comparison With 304L Powder
430L vs 304L Stainless Steel Powder
| Parameter | 430L | 304L |
| Density | 7.7 g/cc | 8.0 g/cc |
| Strength | 450-650 MPa | 520-620 MPa |
| Corrosion resistance | Excellent | Outstanding |
| Heat resistance | Good | Excellent |
| Weldability | Good | Excellent |
| Cost | Low | High |
| Uses | Automotive, construction | Chemical processing, marine |
430L has slightly lower strength but better cost
304L has superior corrosion and heat resistance
430L has better room temperature toughness
304L is preferred for applications above 500°C
430L suited for outdoor structures and automotive parts
430L Powder FAQs
Q: What are the main applications of 430L stainless steel powder?
A: Main applications include automotive exhaust components, chemical processing equipment, oil and gas tools, architectural paneling and cladding, marine hardware, and manufacturing tooling.
Q: What precautions should be taken when working with 430L powder?
A: Recommended precautions include ventilation, PPE, proper grounding, inert atmosphere, avoiding ignition sources, using non-sparking tools, and safe storage in stable containers.
Q: What is the effect of niobium addition in 430L stainless steel?
A: Niobium provides precipitation strengthening through formation of nitrides and carbides. This strengthens the steel while retaining good corrosion resistance and ductility.
Q: How does 430L differ from 409 and 439 stainless steel grades?
A: 430L has higher corrosion resistance than 409 and higher strength than 439. It provides an optimal combination of corrosion resistance, formability, weldability and cost.
AerMet100 Stainless Steel Powder
AerMet100 Stainless Steel Powder
| Product | AerMet 100 Stainless Steel Powder |
| CAS No. | 12060-00-3 |
| Appearance | Gray or Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-13Cr-3Ni-1Mo-0.25C |
| Density | 8.2g/cm3 |
| Molecular Weight | 155-165 g/mol |
| Product Codes | NCZ-DCY-177/25 |
AerMet100 Stainless Steel Description:
AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AerMet100 Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AerMet100 Stainless Steel Powder
AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting.
This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details.
AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include:
High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC.
Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%.
Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses.
Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service.
Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments.
Weldability – The low carbon content allows for good weldability using standard fusion welding methods.
Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties.
This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads.
AerMet100 Stainless Steel Powder Composition
AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 15.0 – 17.0 |
| Nickel (Ni) | 7.0 – 10.0 |
| Cobalt (Co) | 8.0 – 10.0 |
| Molybdenum (Mo) | 4.0 – 5.0 |
| Manganese (Mn) | < 1.0 |
| Silicon (Si) | < 1.0 |
| Carbon (C) | < 0.03 |
The key alloying elements and their effects are:
Chromium – Provides corrosion and oxidation resistance
Nickel – Increases toughness and ductility
Cobalt – Solid solution strengthener, increases strength
Molybdenum – Solid solution strengthener, increases strength and creep resistance
Manganese & Silicon – Deoxidizers to improve powder manufacturability
Carbon – Kept low for better weldability
The combination of these elements gives AerMet100 stainless steel its unique set of properties.
AerMet100 Stainless Steel Powder Properties
AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:
| Property | As-Built | Heat Treated |
| Density | 7.9 g/cc | 7.9 g/cc |
| Porosity | < 1% | < 1% |
| Surface Roughness (Ra) | 15-25 μm | 15-25 μm |
| Hardness | 30-35 HRC | 34-38 HRC |
| Tensile Strength | 170-190 ksi | 190-220 ksi |
| Yield Strength (0.2% Offset) | 160-180 ksi | 180-210 ksi |
| Elongation | 8-13% | 10-15% |
| Reduction of Area | 15-25% | 15-25% |
| Modulus of Elasticity | 27-30 Msi | 29-32 Msi |
| CTE (70-400°C) | 11-12 μm/m°C | 11-12 μm/m°C |
| Conductivity | 25-30% IACS | 25-30% IACS |
The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount.
AerMet100 Stainless Steel Powder Applications
The unique properties of AerMet100 make it an excellent choice for the following applications:
Aerospace
Structural brackets, braces, fuselage components
Landing gear parts, wing components, empennage
Engine mounts, exhaust components
Turbine blades, impellers, compressor parts
High-strength fasteners, bolts, nuts, rivets
Oil & Gas
Downhole drill tools and components
Wellhead parts, valves, pumps
Pressure vessels, pipe fittings
Subsea/offshore structural parts
Automotive
Power generation components
Drive systems parts like gears, shafts
Structural braces, chassis components
High-performance racing components
Industrial
Robotics parts subject to wear and impact
Dies, molds, tooling
Fluid handling parts like valves and pumps
Other high-cycle loaded components
The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well.
AerMet100 Stainless Steel Powder Specifications
| Specification | Grade/Alloy |
| AMS 7245 | AerMet100 |
| ASTM F3056 | AlloySpec 23A |
| DIN 17224 | X3NiCoMoAl 15-7-3 |
Typical size distributions for AM processing are:
| Particle Size | Distribution |
| 15-53 μm | 98% |
| <106 μm | 99% |
Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy.
Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245.
Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping.
Storage and Handling
To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply:
Store sealed containers in a cool, dry place away from moisture and sources of contamination
Avoid exposing powder to high humidity (>60% RH) for prolonged time
Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation
Pour and transfer powder in inert environments with low oxygen content if possible
Use powder handling equipment and accessories made from compatible materials to prevent contamination
Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties
Conduct testing of used powder to ensure it still meets all specifications for reuse
Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability.
Safety Information
Wear PPE when handling powder – gloves, respirator mask, goggles
Avoid skin contact to prevent possible allergic reactions
Prevent inhalation of fine powders over long periods
Ensure adequate ventilation and dust collection when processing
Use non-sparking tools to dispense and handle powder
Inert gas blanketing is recommended for powder handling
Follow all applicable safety data sheet (SDS) guidelines
Dispose according to local regulations and ensure containment
AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised.
Inspection and Testing
To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:
| Test Method | Property Validated |
| Visual inspection | Powder flowability, contamination |
| Scanning electron microscopy | Particle size distribution and morphology |
| Energy dispersive X-ray spectroscopy | Alloy chemistry, contamination |
| X-ray diffraction | Phases present, contamination |
| Hall flowmeter | Powder flow rate |
| Apparent density | Powder packing density |
| Tap density test | Powder flowability |
| Sieve analysis | Particle size distribution per ASTM B214 |
| Chemical analysis | Composition per AMS 7245, oxides |
| Density measurement | Powder density vs AMS 7245 |
Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc.
AerMet100 Stainless Steel Powder Comparison to Similar Materials
| Alloy | Strength | Ductility | Weldability | Cost |
| AerMet100 | Very high | Moderate | Fair | Moderate |
| 17-4PH | High | Low | Poor | Low |
| Custom 465 | Very high | Low | Poor | High |
| 316L | Moderate | High | Excellent | Low |
| Inconel 718 | High | High | Moderate | Very high |
Higher strength than 17-4PH and 316L
Better ductility than Custom 465 for higher impact resistance
More weldable than precipitation hardening alloys
Lower cost than Inconel 718
Limitations of AerMet100:
Lower ductility/fracture toughness than austenitic 316L
Inferior weldability compared to 316L
Higher cost than 17-4PH or 316L
Lower strength than Custom 465 in peak aged condition
Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes.
FAQ
Q: What are the key benefits of AerMet100 alloy?
A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications.
Q: What heat treatment is used for AerMet100?
A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness.
Q: What welding methods can be used to join AerMet100 parts?
A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints.
Q: How does AerMet100 compare to maraging steels for AM?
A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging.
Q: Can AerMet100 be machined after AM processing?
A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining.
Q: What particle size range of AerMet100 powder is optimal for AM?
A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.
Al 3004 Powder
Al 3004 Powder
| Product | Al 3004 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-1.0Mg |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-180/25 |
Al 3004 Description:
Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3004 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3004 powder
Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured.
Overview of Al 3004 Powder
Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening.
Key characteristics of Al 3004 powder include:
Moderate tensile strength with excellent ductility
Very good formability and weldability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance.
Chemical Composition of Al 3004 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Magnesium (Mg) | 0.2-0.8% |
| Silicon (Si) | 0-0.6% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0-0.25% |
| Chromium (Cr) | 0-0.10% |
| Zinc (Zn) | 0-0.10% |
Properties of Al 3004 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-655°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 41-43 %IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 190-240 MPa |
| Yield Strength | 110-170 MPa |
| Elongation | 10-20% |
| Hardness | 50-65 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3004 Powder
Common production methods for Al 3004 powder include:
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content.
Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering.
Gas atomization provides superior control over powder characteristics critical for advanced applications.
Applications of Al 3004 Powder
Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts.
Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance.
Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3004 Powder
Al 3004 powder is available under different size ranges, shapes, purity levels, and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, irregular and flake powder shapes are available.
Purity: From commercial grades up to high purity levels based on impurity limits.
Grades: Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability: Powder can be customized for specific flow rates as per application requirements.
Storage and Handling of Al 3004 Powder
Al 3004 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3004 powder include:
Chemical composition analysis using OES or XRF
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flowmeter
Density determined by helium pycnometry
Impurity level testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch-to-batch consistency and that the powder meets application requirements.
Comparison Between Al 3004 and Al 6061 Powders
Al 3004 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3004 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mg content | 0.2-0.8% | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Good |
| Machinability | Good | Excellent |
| Cost | Lower | Higher |
Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance.
Al 3004 Powder FAQs
Q: How is Al 3004 powder produced?
A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3004 powder?
A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire.
Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing?
A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration.
Q: Does Al 3004 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3004 powder suitable for aerospace welding wire?
A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.
Al 3104 Powder
Al 3104 Powder
| Product | Al 3104 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1Mn-1Mg |
| Density | 2.72g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-183/25 |
Al 3104 Description:
Al 3104 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3104 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3104 powder
Al 3104 powder is an aluminum alloy composed primarily of aluminum (Al) with small additions of manganese (Mn) and magnesium (Mg). This powder form of the alloy offers distinct advantages in terms of its processability and versatility. It is commonly used in various industries due to its excellent combination of strength, corrosion resistance, and formability.
Overview of Al 3104 Powder
Al 3104 is a 3000 series wrought aluminum alloy known for its good corrosion resistance, excellent formability and weldability. Manganese additions provide strength through solid solution strengthening while maintaining ductility and toughness.
Key characteristics of Al 3104 powder include:
Moderate strength with excellent ductility
Very good weldability and formability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3104 powder is suitable for chemical tanks, utensils, heat exchangers and applications needing moderate strength combined with good corrosion resistance.
Chemical Composition of Al 3104 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.3% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.25% max |
| Magnesium (Mg) | 0.25% max |
| Zinc (Zn) | 0.20% max |
| Chromium (Cr) | 0.05-0.20% |
Properties of Al 3104 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 634-643°C |
| Thermal Conductivity | 134 W/mK |
| Electrical Conductivity | 38-42% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 150-195 MPa |
| Yield Strength | 95-120 MPa |
| Elongation | 20-30% |
| Hardness | 45-65 Brinell |
The alloy offers moderate strength with high ductility and excellent formability. It has very good resistance to atmospheric corrosion and marine environments.
Production Method for Al 3104 Powder
Common production methods for Al 3104 powder include:
Gas Atomization – Molten alloy stream disintegrated with high pressure inert gas jets into fine spherical powder. Controlled particle size distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3104 particles. More economical but higher oxygen pickup.
Mechanical Alloying – Ball milling of aluminum and manganese powder blends followed by cold compaction and sintering.
Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure.
Applications of Al 3104 Powder
Typical applications of Al 3104 powder include:
Metal Injection Molding – To manufacture small intricate components needing moderate strength and good corrosion resistance.
Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts.
Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and plastics to provide shine and corrosion protection.
Specifications of Al 3104 Powder
Al 3104 powder is available under different size ranges, shapes, purity levels and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, dendritic and irregular powder shapes. Smooth powder has better flowability.
Purity: From commercial to high purity (99.8%) grades tailored for application.
Grades: Conforming to ASTM B209, EN 573, ISO 209 specifications. Custom grades offered.
Flowability: Powder can be customized for excellent flow rates above 25 s/50g.
Storage and Handling of Al 3104 Powder
Al 3104 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3104 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with application requirements.
Comparison Between Al 3104 and Al 3003 Powders
Al 3104 and Al 3003 are two aluminum alloy powders compared:
| Parameter | Al 3104 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3104 offers slightly better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance.
Al 3104 Powder FAQs
Q: How is Al 3104 powder produced?
A: Al 3104 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3104 powder?
A: The major applications of Al 3104 powder include metal injection molding, additive manufacturing, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire.
Q: What is the recommended Al 3104 powder size for binder jet 3D printing?
A: For binder jetting process, the typical Al 3104 powder size range is 20-45 microns with near-spherical morphology to enable good powder bed density.
Q: Does Al 3104 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully in inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I purchase Al 3104 powder suitable for marine applications?
A: Al 3104 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.
AlMgScZr Powder
AlMgScZr Powder
| Product | AlMgScZr Powder |
| CAS No. | N/A |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-Mg-Sc-Zr |
| Density | 2.6-2.7g/cm3 |
| Molecular Weight | 270g/mol |
| Product Codes | NCZ-DCY-189/25 |
AlMgScZr Description:
AlMgScZr Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AlMgScZr Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlMgScZr Powder
AlMgScZr powder is an aluminum alloy containing magnesium, scandium and zirconium as the main alloying elements. It exhibits excellent strength, weldability and corrosion resistance while maintaining the low density advantage of aluminum
Overview of AlMgScZr Powder
AlMgScZr powder is an aluminum alloy containing magnesium, scandium and zirconium as the main alloying elements. It exhibits excellent strength, weldability and corrosion resistance while maintaining the low density advantage of aluminum.
Key properties and advantages of AlMgScZr powder include:
AlMgScZr Powder Properties and Characteristics
| Properties | Details |
| Composition | Al-Mg-Sc-Zr alloy |
| Density | 2.7 g/cc |
| Particle shape | Spherical |
| Size range | 10-75 microns |
| Apparent density | Up to 60% of true density |
| Flowability | Excellent |
| Strength | Very high for Al alloy powder |
| Weldability | Excellent |
AlMgScZr Powder Composition
| Element | Weight % |
| Aluminum | Balance |
| Magnesium | 0.2-1% |
| Scandium | 0.2-0.7% |
| Zirconium | 0.05-0.25% |
| Silicon | 0.1% max |
| Iron | 0.1% max |
| Copper | 0.1% max |
Aluminum forms the matrix providing low density
Magnesium enhances strength through solid solution strengthening
Scandium enables precipitation hardening for peak strength
Zirconium promotes fine recrystallized grain structure
Other elements present only as impurities
AlMgScZr Powder Physical Properties
| Property | Values |
| Density | 2.7 g/cc |
| Melting point | 640-655°C |
| Electrical resistivity | 4.5-5.5 μΩ-cm |
| Thermal conductivity | 150-180 W/mK |
| Thermal expansion | 21-24 x 10^-6 /K |
| Maximum service temperature | 250°C |
Very low density compared to steels and titanium alloys
Melting point is moderately high for an aluminum alloy
High electrical and thermal conductivity
Relatively high CTE necessitates design considerations
Can be used for prolonged periods up to 250°C
The properties make AlMgScZr well suited for lightweight structural applications across automotive, aerospace and other sectors.
AlMgScZr Powder Mechanical Properties
| Property | Values |
| Yield strength | 400-500 MPa |
| Tensile strength | 480-570 MPa |
| Elongation | 7-10% |
| Hardness | 115-150 HB |
| Shear strength | 330 MPa |
| Fracture toughness | 29-35 MPa√m |
Very high strength for an aluminum alloy
Significantly stronger than other non heat-treatable Al alloys
Reasonable ductility in peak aged condition
Relatively high fracture toughness
Strength can be tailored through aging treatment
The properties make AlMgScZr an exceptional choice for structural parts needing high strength-to-weight ratio.
AlMgScZr Powder Applications
| Sector | Uses |
| Aerospace | Airframes, wings, fuselage skins |
| Automotive | Chassis, suspension parts |
| Industrial | Robot arms, lifting equipment |
| Additive manufacturing | High performance components |
Some specific product uses:
Aircraft structural frames, bulkheads, wing spars
Automotive transmission casings, engine blocks
Industrial robot arms, lifting equipment
Additive manufacturing of topology optimized components
Electronic enclosures needing thermal management
AlMgScZr provides maximum strength with minimum weight penalty across these critical applications.
AlMgScZr Powder Standards
| Standard | Description |
| ASTM B951 | Standard for precipitation hardened aluminum alloys |
| DIN 1718 | Aluminum and aluminum alloys designations |
| EN 586-2 | Forgings for high strength structural applications |
| AMS 4413 | Aluminum alloy powder compositions for additive manufacturing |
These define:
Chemical composition limits of AlMgScZr
Required mechanical properties in peak aged condition
Approved powder production method – inert gas atomization
Impurity limits for elements like Fe
Quality testing protocols
Proper handling and storage
Meeting certification requirements ensures optimal alloy performance.
AlMgScZr Powder Particle Size Distribution
| Particle Size | Characteristics |
| 10-25 microns | Ultrafine powder used in laser AM processes |
| 25-45 microns | Common size range for laser bed and binder jetting |
| 45-75 microns | Larger sizes used in cold spraying |
Finer powder provides higher resolution and surface finish
Coarser powder suitable for high deposition rate processes
Size range tailored based on AM production method used
Spherical morphology maintained in all sizes
Controlling particle size distribution and shape is critical for AM processing, packing density, and final part properties.
AlMgScZr Powder Apparent Density
| Apparent Density | Details |
| Up to 60% of true density | For spherical powder shape |
| 1.5 – 1.7 g/cc | Improves with greater packing density |
Spherical morphology provides high apparent density
Higher density improves powder flow and bed packing in AM
Reduces entrapped gas porosity in final part
Maximizing density minimizes press cycle time
Higher apparent density results in better manufacturing productivity and part performance.
AlMgScZr Powder Production Method
| Method | Details |
| Gas atomization | High pressure inert gas breaks up molten metal stream into fine droplets |
| Vacuum induction melting | High purity input materials melted in vacuum |
| Multiple remelting | Improves chemical homogeneity |
| Sieving | Classifies powder into different particle size fractions |
Gas atomization with inert gas produces clean, spherical powder
Vacuum processing minimizes gaseous impurities
Multiple remelts improve uniformity of composition
Post-processing provides particle size distribution control
AlMgScZr Powder Handling and Storage
| Recommendation | Reason |
| Ensure proper ventilation | Avoid exposure to fine metallic particles |
| Use appropriate PPE | Prevent accidental inhalation or ingestion |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Follow safe protocols | Reduce health and fire hazards |
| Store sealed containers | Prevent contamination or oxidation |
AlMgScZr powder is relatively stable but general precautions are still recommended for safe handling and maintaining purity.
AlMgScZr Powder Inspection and Testing
| Test | Details |
| Chemical analysis | Verifies composition using OES or XRF spectroscopy |
| Particle size distribution | Laser diffraction analysis |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging of particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
| Moisture measurement | Loss on drying test |
Testing ensures the powder meets the required chemical purity, particle characteristics, apparent density, morphology, and flow specifications as per applicable standards.
AlMgScZr Powder Pros and Cons
Very high strength for an aluminum alloy
Retains strength up to 250°C
Excellent corrosion resistance
High fracture toughness and fatigue strength
Good weldability using conventional techniques
Low density provides weight savings
Limitations of AlMgScZr Powder
Relatively expensive compared to other aluminum grades
Requires controlled heat treatment for optimal properties
Limited high temperature creep resistance
Restricted hot formability in peak aged condition
Susceptible to galvanic corrosion if improperly protected
Comparison With 6061 Aluminum Alloy Powder
AlMgScZr vs 6061 Al Alloy Powder
| Parameter | AlMgScZr | 6061 Al |
| Density | 2.7 g/cc | 2.7 g/cc |
| Tensile strength | 480-570 MPa | 250-310 MPa |
| Yield strength | 400-500 MPa | 55-275 MPa |
| Weldability | Excellent | Good |
| Corrosion resistance | Excellent | Good |
| Cost | High | Low |
| Uses | Aerospace, automotive | General applications |
AlMgScZr provides much higher strength and corrosion resistance
6061 Al offers moderate strength at low cost
AlMgScZr preferred for critical structural components
6061 Al widely used for general applications
AlMgScZr Powder FAQs
Q: What are the main applications of AlMgScZr powder?
A: Key applications are aerospace components like airframes and wings, automotive parts like chassis and wheels, industrial robot arms and lifting equipment, and additive manufacturing of high performance topology optimized components.
Q: How does scandium strengthen AlMgScZr alloy?
A: Scandium enables precipitation hardening by forming nano-scale Al3Sc precipitates during aging treatment. This impedes dislocation movement substantially increasing the strength.
Q: What precautions should be taken when working with AlMgScZr powder?
A: Recommended precautions include proper ventilation, avoiding ignition sources, using appropriate PPE, following safe handling protocols, inert atmosphere, and storing sealed containers away from moisture or contaminants.
Q: How does AlMgScZr compare with AlZnMgCu alloy powder?
A: AlMgScZr provides higher strength, weldability, and corrosion resistance than 7000 series Al alloys like AlZnMgCu. It is preferred for critical structural parts while AlZnMgCu is more economical.
AlSi10 Powder
AlSi10 Powder
| Product | AlSi10 Powder |
| CAS No. | N/A |
| Appearance | Gray-Silver Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al90Si10 |
| Density | 2.67g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-190/25 |
AlSi10 Description:
AlSi10 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
ALSi10 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi10 Powder
AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability.
AlSi10 Powder Composition
| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 9-11% |
Aluminum forms the matrix providing low density, ductility and corrosion resistance.
Silicon provides solid solution strengthening and improves castability.
Strict control of the aluminum to silicon ratio is critical to achieve optimal strength and physical properties. Other minor alloying elements like magnesium, iron, copper or zinc may also be present in certain grades.
Properties of AlSi10 Powder
AlSi10 powder possesses an excellent combination of properties making it suitable for various demanding applications:
| Property | Value |
| Density | 2.7 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 150-180 W/m-K |
| Electrical Conductivity | 35-40% IACS |
| Coefficient of Thermal Expansion | 21-23 x 10<sup>-6</sup> /°C |
| Modulus of Elasticity | 80-85 GPa |
| Tensile Strength | 240-300 MPa |
| Elongation | 1-5% |
| Hardness | 80-90 Brinell |
| Corrosion Resistance | Excellent |
Low density – Up to 65% lighter than copper alloys and steels.
High thermal conductivity – Enables rapid dissipation of heat in electronics.
High strength-to-weight ratio – Strength comparable to titanium alloys with lower density.
Excellent weldability and castability – High fluidity when molten allowing easy casting and welding.
Resistant to corrosion and oxidation – Protective oxide layer prevents corrosion in many environments.
This exceptional property profile makes AlSi10 suitable for lightweight structural applications across aviation, space, automotive and other sectors.
Applications of AlSi10 Powder
Owing to its lightweight, strength and thermal properties, AlSi10 powder is ideal for:
| Applications | Benefits |
| Aerospace components | Low density combined with high strength. |
| Automotive parts | Weight reduction without compromising mechanical performance. |
| Electronic housings | Thermal management for heat dissipation combined with low weight. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Thermal management | High thermal conductivity to dissipate heat. |
Used extensively in aircraft and rocket components like engine mounts to reduce weight.
Automotive industry uses AlSi10 for pistons, transmission casings, suspension parts to improve fuel efficiency through lightweighting.
Electronic enclosures and heat sinks leverage high thermal conductivity for efficient cooling.
Rewards excellent strength-to-weight ratio with lower density compared to titanium alloys.
Provides excellent biocompatibility, corrosion resistance for medical implants like orthopedic devices.
AlSi10 delivers maximum performance in demanding applications where low mass and high strength are critical.
AlSi10 Powder Specifications
AlSi10 powder is available in various size fractions, shapes and purity levels:
| Parameter | Options |
| Particle size | 5-150 microns |
| Particle shape | Spherical, irregular |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi12, AlSi5 |
Smaller particles promote better sintering while larger sizes provide higher flowability.
Spherical morphology improves flow and packaging density. Irregular particles offer cost benefits.
Higher apparent density increases effective loading in composites manufacturing.
Higher flow rates enhance ease of powder handling and processing.
High purity reduces contamination issues during processing and improves final properties.
Range of silicon levels between 5-12% available to balance fluidity and strength.
Powder attributes are customized based on specific application requirements and processing methods.
Consolidation Methods for AlSi10 Powder
AlSi10 powder can be transformed into full density components using techniques like:
| Method | Benefits |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Pressing and sintering | Economical for high volume simpler geometries. |
| Extrusion | Continuous production of rods and tubes. |
| Isostatic pressing | Achieves full density and improves properties. |
Powder bed fusion additive manufacturing methods like selective laser melting are popular for prototypes or low volume production.
Metal injection molding offers closest tolerances and excellent surface finish.
Pressing followed by liquid phase sintering is commonly used but secondary processing like extrusion is needed.
Extrusion leverages excellent castability to produce rods, tubes and profiles.
Cold and hot isostatic pressing reduce porosity and increase density.
The consolidation technique influences the microstructure, final properties, geometrical capabilities and productivity.
Heat Treatment of AlSi10 Parts
Solution heat treatment and artificial aging are used to tailor the strength of AlSi10 components:
| Heat Treatment | Details | Purpose |
| Solutionizing | 530-550°C, quench | Dissolve soluble phases |
| Artificial Aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Annealing | 350°C, slow cooling | Restores ductility |
Solution heat treatment dissolves alloying elements like silicon in the aluminum matrix followed by rapid cooling or quenching.
Subsequent aging treatment causes fine precipitation resulting in considerable hardening.
Annealing helps recover ductility after extensive prior cold working.
Careful control of time and temperature of solutionizing and aging allows customizing mechanical properties as per specific requirements.
Comparison of AlSi10 Powder with Alternatives
| Alloy | AlSi10 | AlSi12 | Al6061 | Al7075 |
| Strength | High | Highest | Medium | Very High |
| Weldability | Excellent | Poor | Good | Poor |
| Corrosion Resistance | Excellent | Excellent | Excellent | Good |
| Thermal Conductivity | High | Medium | Medium | Low |
| Density | Low | Low | Low | Low |
| Cost | Low | High | Medium | High |
AlSi12 has the highest strength but poorer weldability and thermal conductivity.
6061 is a popular general purpose alloy with medium strength and good corrosion resistance.
7075 excels in very high strength but has poor weldability and only moderate corrosion resistance.
AlSi10 provides the best all-round properties with added cost benefits.
For most applications, AlSi10 offers the optimum balance of performance, weldability and cost.
Health and Safety Considerations for AlSi10 Powder
Like any metal powder, AlSi10 powder requires safe handling:
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
Wear gloves, goggles, mask when handling powder.
Avoid skin contact. Wash after exposure.
Store in cool, dry place away from sparks, flames.
Ensure proper ventilation and dust collection.
Refer SDS and local regulations for complete guidelines.
With proper precautions and PPE, AlSi10 powder can be safely handled during storage, processing and operation.
Inspection and Testing of AlSi10 Powder
To ensure quality requirements are met, AlSi10 powder should be tested for:
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al, Si, Mg content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Spherical shape and flowability |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flow meter test | Maximum flow seconds |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
Routine testing as per ASTM standards ensures consistency and high quality powder suitable for critical applications.
FAQs
- What is AlSi10 alloy used for?
- AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
- Does AlSi10 require heat treatment?
- Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
- What methods can consolidate AlSi10 powder?
- AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
- Is AlSi10 weldable?
- Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
- Is AlSi10 powder safe to handle?
- Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
Aluminum Alloy Powder
Aluminum Alloy Powder
| Product | Aluminum Alloy Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray or White Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al |
| Density | 2.66g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-198/25 |
Aluminum Alloy Description:
Aluminum Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Aluminum Alloy Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
The aluminum alloy family is a family of materials with a variety of unique properties and areas of application. Their characteristics mainly depend on the alloying elements contained in them and their proportions. These ranges offer a wide range of opportunities to meet the needs of different industries. Let’s explore the features and typical applications of each series to better understand how to choose the best aluminum alloy material for your project.
| roduct | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| AISi10Mg | 15-53µm 45-105µm 75-150µm |
≥1.35g/cm³ | ≤80s/50g | ≤300ppm | 300±20Mpa | 200±20Mpa | 20±2% |
| AMgScZr | ≥1.30g/cm³ | ≤80s/50g | ≤300ppm | 545±20Mpa | 500±20Mpa | 10±2% | |
| AK400 (can be anodized) | ≥1.30g/cm³ | ≤80s/50g | ≤300ppm | 430±20Mpa | 300±20Mpa | 10±2% | |
| Pure aluminum powder (purity 99.8%) | ≥1.20g/cm³ | ≤100s/50g | ≤1000ppm | \ | \ |
Process: Vacuum air atomization method
Advantages: low satellite powder/hollow powder ratio, good fluidity, high sphericity, and high bulk density. Printed finished parts have high corrosion resistance, low density and mechanical strength
High degree of heat treatment, requiring less heat treatment than castings
Application: 3D printing lightweight, brackets and other structural parts, heat dissipation components, etc. in aerospace, automobile manufacturing and other industries
Packaging: aluminum foil bags/plastic bottles/iron drums and other ordinary packaging or vacuum packaging, etc.
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