FeCoNiCrAl Powder
$0.00
FeCoNiCrAl Powder
| Product | FeCoNiCrAl  Powder |
| CAS No. | N/A |
| Appearance | Reddish-Brown or Rust Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-Co-Ni-Cr-Al |
| Density | 2.5-5.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-327/25 |
FeCoNiCrAl Description:
FeCoNiCrAl Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.
FeCoNiCrAl Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
FeCoNiCrAl powder
FeCoNiCrAl powder is a high-performance alloy powder containing iron, cobalt, nickel, chromium, and aluminum. It offers excellent strength, hardness, wear resistance and corrosion resistance at high temperatures. The powder is finely granulated and specifically formulated to enable efficient utilization in 3D printers, where it can be selectively deposited layer by layer to create intricate and complex structures.
Overview of FeCoNiCrAl Powder
FeCoNiCrAl is a quinary alloy that exhibits good mechanical properties, oxidation resistance, and microstructural stability at elevated temperatures. Iron and cobalt provide strength. Nickel enhances toughness and ductility. Chromium imparts excellent oxidation and corrosion resistance. Aluminum improves high temperature mechanical properties.
Key characteristics of FeCoNiCrAl powder include:
Excellent high temperature strength and creep resistance
Good environmental stability and thermal fatigue strength
High hardness, wear resistance, and abrasion resistance
Good ductility and fabricability
Available in range of particle sizes and morphologies
FeCoNiCrAl powder is suitable for protective coatings, thermal spray, welding, brazing, and high temperature structural applications requiring thermal and environmental resistance.
Composition of FeCoNiCrAl Powder
FeCoNiCrAl powder has the nominal composition:
| Element | Composition |
| Iron (Fe) | Balance |
| Cobalt (Co) | 35-50% |
| Nickel (Ni) | 10-30% |
| Chromium (Cr) | 8-12% |
| Aluminum (Al) | 1-5% |
| Carbon (C) | <0.5% |
| Silicon (Si) | <1.5% |
| Manganese (Mn) | <1% |
Properties of FeCoNiCrAl Powder
Key properties of FeCoNiCrAl powder include:
| Property | Value |
| Density | 7.5-8.2 g/cm3 |
| Melting Point | 1300-1400°C |
| Thermal Conductivity | 10-30 W/mK |
| Electrical Resistivity | 65-85 μΩ.cm |
| Young’s Modulus | 190-220 GPa |
| Poisson’s Ratio | 0.28-0.32 |
| Tensile Strength | 600-1100 MPa |
| Yield Strength | 450-800 MPa |
| Elongation | 15-30% |
| Hardness | 30-50 HRC |
The excellent high temperature strength, hardness, wear resistance, and environmental stability make it suitable for the most demanding applications.
Production Method for FeCoNiCrAl Powder
FeCoNiCrAl powder is produced using:
Gas Atomization – High pressure inert gas used to atomize molten alloy into fine spherical powder for excellent flow and packing density.
Water Atomization – High velocity water jet impacts molten stream to produce fine irregular powder particles. Lower cost but higher oxygen pickup.
Mechanical Alloying – Ball milling of elemental/pre-alloyed powders followed by sintering and gas atomization.
Gas atomization provides the best control over particle size distribution, morphology and purity.
Applications of FeCoNiCrAl Powder
Typical applications of FeCoNiCrAl powder include:
Thermal Spray Coatings – HVOF or plasma spraying to deposit thick, wear resistant coatings on components operating at high temperatures.
Additive Manufacturing – Selective laser melting to produce complex parts for extreme environments needing high temperature resistance.
Brazing Filler – For joining assemblies and sealing cracks in parts subjected to high temperatures during service.
Welding Consumables – Used as filler material to provide excellent elevated temperature strength in welded components.
Wear Parts – Powder metallurgy hot work tooling and fixtures resisting wear and thermal fatigue cracking.
Glass Processing – Chutes, conveyors and handlers used in glass melting furnaces.
Specifications of FeCoNiCrAl Powder
FeCoNiCrAl powder is available under various size ranges, morphologies and grades:
Particle Size:Â From 10-45 microns for AM methods, up to 150 microns for thermal spray processes.
Morphology:Â Spherical, irregular and blended shapes. Spherical powder has excellent flowability.
Purity:Â Ranging from commercial purity to ultra high purity grades based on stringent chemical analysis.
Surface Area:Â Low surface area preferred to minimize oxidation during handling and storage.
Grades:Â Customized composition and powder metallurgy tailored for application.
Storage and Handling of FeCoNiCrAl Powder
Proper storage and handling procedures for FeCoNiCrAl powder include:
Store in sealed containers under inert gas to prevent oxidation
Avoid accumulation of fine powder to control explosion risks
Use appropriate PPE, ventilation, safety practices when handling
Prevent contact between powder and incompatible materials
Follow applicable safety guidelines from supplier SDS
Caution and protective measures are essential when handling this reactive alloy powder.
Inspection and Testing of FeCoNiCrAl Powder
Key quality control tests performed on FeCoNiCrAl powder:
Chemical analysis using OES or XRF to ensure composition is within specified limits
Particle size distribution using laser diffraction as per ASTM B822 standard
Morphology analysis through SEM imaging
Powder flow rate measurement as per ASTM B213 standard
Density determination by helium pycnometry
Impurity testing using ICP-MS
Microstructural characterization by XRD phase analysis
Thorough testing verifies powder quality and consistency meeting performance requirements.
Comparison Between FeCoNiCrAl and 316L Stainless Steel Powder
FeCoNiCrAl and 316L stainless steel powder compared:
| Parameter | FeCoNiCrAl | 316L SS |
| Composition | Quinary high-temp alloy | Fe-Cr-Ni stainless alloy |
| Cost | Higher | Lower |
| High temperature strength | Much better | Moderate |
| Corrosion resistance | Comparable | Better |
| Thermal conductivity | Higher | Lower |
| Workability | Moderate | Excellent |
| Applications | Thermal spray, AM | Automotive, construction |
FeCoNiCrAl offers far superior high temperature strength whereas 316L provides better fabrication and corrosion resistance at lower cost.
FeCoNiCrAl Powder FAQs
Q: How is FeCoNiCrAl powder produced?
A: FeCoNiCrAl powder is commercially produced using gas atomization, water atomization and mechanical alloying followed by sintering. Gas atomization offers the best powder characteristics.
Q: What are the main applications for FeCoNiCrAl powder?
A: Main applications include thermal spray coatings, additive manufacturing, brazing filler, powder metallurgy hot work tooling, glass processing equipment where high temperature strength and environmental resistance is needed.
Q: What is the recommended particle size for thermal spraying?
A: For most thermal spray processes, a particle size range of 45-150 microns is preferred for FeCoNiCrAl powder to maximize deposition efficiency and coating properties.
Q: Does FeCoNiCrAl powder require special handling precautions?
A: Yes, proper protective measures are essential when handling this reactive fine alloy powder including inert atmosphere, grounding, ventilation, PPE.
Q: Where can I purchase FeCoNiCrAl powder for additive manufacturing?
A: For AM applications requiring high temperature strength, fine FeCoNiCrAl powder can be purchased from leading manufacturer.
Description
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
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| Chromium (Cr) | 20-35 at.% |
| Iron (Fe) | 20-35 at.% |
| Nickel (Ni) | 20-35 at.% |
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| Production method | Gas/water atomization, mechanical alloying |
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FeCoNiCr Powder
| Product | FeCoNiCr Powder |
| CAS No. | 7439-89-6 |
| Appearance | Dark and White Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
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FeCoNiCr Description:
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| Iron (Fe) | Balance |
| Cobalt (Co) | 35-50% |
| Nickel (Ni) | 10-30% |
| Chromium (Cr) | 8-12% |
| Carbon (C) | <0.5% |
| Silicon (Si) | <1.5% |
| Manganese (Mn) | <1% |
| Property | Value |
| Density | 7.5-8.2 g/cm3 |
| Melting Point | 1300-1400°C |
| Thermal Conductivity | 10-30 W/mK |
| Electrical Resistivity | 65-85 μΩ.cm |
| Young’s Modulus | 190-220 GPa |
| Poisson’s Ratio | 0.28-0.32 |
| Tensile Strength | 600-1100 MPa |
| Yield Strength | 450-800 MPa |
| Elongation | 15-30% |
| Hardness | 30-50 HRC |
| Parameter | FeCoNiCr | 316L SS |
| Composition | Quaternary high-temp alloy | Fe-Cr-Ni stainless alloy |
| Cost | Higher | Lower |
| High temperature strength | Much better | Moderate |
| Corrosion resistance | Comparable | Better |
| Thermal conductivity | Higher | Lower |
| Workability | Moderate | Excellent |
| Applications | Thermal spray, AM | Automotive, construction |
FeCoNiCrMn Powder
FeCoNiCrMn Powder
| Product | FeCoNiCrMn Powder |
| CAS No. | N/A |
| Appearance | Metallic Gray to Dark Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
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| Density | 7.98g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-328/25 |
FeCoNiCrMn Description:
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| Cobalt (Co) | 20-25% |
| Nickel (Ni) | 20-25% |
| Chromium (Cr) | 15-20% |
| Manganese (Mn) | 10-15% |
| Carbon (C) | <0.5% |
| Silicon (Si) | <1% |
| Property | Value |
| Density | 8.0-8.3 g/cm3 |
| Melting Point | 1300-1400°C |
| Thermal Conductivity | 15-25 W/mK |
| Electrical Resistivity | 70-90 μΩ.cm |
| Young’s Modulus | 200-220 GPa |
| Poisson’s Ratio | 0.28-0.30 |
| Tensile Strength | 750-1200 MPa |
| Yield Strength | 500-900 MPa |
| Elongation | 20-35% |
| Hardness | 35-50 HRC |
| Parameter | FeCoNiCrMn | Inconel 718 |
| Composition | High entropy alloy | Ni-Cr-Nb alloy |
| Cost | Higher | Lower |
| High temperature strength | Much better | Very good up to 700°C |
| Corrosion resistance | Comparable | Comparable |
| Workability | Moderate | Excellent |
| Applications | Thermal spray, AM | Aerospace components, springs |
| Availability | Moderate | Readily available |
FeCoNiCrMo Powder
FeCoNiCrMo Powder
| Product | FeCoNiCrMo Powder |
| CAS No. | N/A |
| Appearance | Bright Grey Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-Co-Ni-Cr-Mo |
| Density | 6.8-7.2g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-329/25 |
FeCoNiCrMo Description:
FeCoNiCrMo Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.FeCoNiCrMo Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. FeCoNiCrMo Powder FeCoNiCrMo powder is a complex alloy powder consisting of iron (Fe), cobalt (Co), nickel (Ni), chromium (Cr), and molybdenum (Mo). These elements work synergistically to create a powder with remarkable characteristics suitable for numerous applications. Overview of FeCoNiCrMo Powder FeCoNiCrMo belongs to a class of high temperature alloys exhibiting good mechanical properties, microstructural stability and environmental resistance at temperatures exceeding 750°C. Iron and cobalt provide strength. Nickel enhances ductility and toughness. Chromium imparts oxidation and corrosion resistance. Molybdenum further improves high temperature strength and creep resistance. Key characteristics of FeCoNiCrMo powder include: Excellent high temperature strength and creep resistance Good fatigue strength and toughness High hardness, wear resistance, and abrasion resistance Outstanding corrosion and oxidation resistance Available in various particle size distributions and morphologies FeCoNiCrMo powder is designed for protective coatings, thermal spray, welding, additive manufacturing and other demanding high temperature applications. Composition of FeCoNiCrMo Powder FeCoNiCrMo powder has the following nominal composition:| Element | Composition |
| Iron (Fe) | Balance |
| Cobalt (Co) | 35-50% |
| Nickel (Ni) | 10-30% |
| Chromium (Cr) | 8-12% |
| Molybdenum (Mo) | 1-3% |
| Carbon (C) | <0.5% |
| Silicon (Si) | <1.5% |
| Manganese (Mn) | <1% |
| Property | Value |
| Density | 8.0-8.5 g/cm3 |
| Melting Point | 1350-1450°C |
| Thermal Conductivity | 15-30 W/mK |
| Electrical Resistivity | 70-85 μΩ.cm |
| Young’s Modulus | 190-220 GPa |
| Poisson’s Ratio | 0.28-0.32 |
| Tensile Strength | 650-1200 MPa |
| Yield Strength | 450-900 MPa |
| Elongation | 15-30% |
| Hardness | 30-50 HRC |
| Parameter | FeCoNiCrMo | 316L SS |
| Composition | High-temp quinary alloy | Fe-Cr-Ni stainless alloy |
| Cost | Higher | Lower |
| High temperature strength | Far superior | Moderate |
| Corrosion resistance | Comparable | Better |
| Thermal conductivity | Higher | Lower |
| Workability | Moderate | Excellent |
| Applications | Thermal spray, AM | Automotive, construction |
FeCoNiCrTi Powder
FeCoNiCrTi Powder
| Product | FeCoNiCrTi Powder |
| CAS No. | N/A |
| Appearance | Black Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | FeCoNiCrTi |
| Density | 8.0-8.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-330/25 |
FeCoNiCrTi Description:
FeCoNiCrTi Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.FeCoNiCrTi Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. FeCoNiCrTi Powder FeCoNiCrTi powder is an alloy composed of iron (Fe), cobalt (Co), nickel (Ni), chromium (Cr), and titanium (Ti). It belongs to the class of high-entropy alloys (HEAs), which are a relatively new class of materials with unique properties. HEAs are characterized by their exceptional strength, hardness, and resistance to wear and corrosion. FeCoNiCrTi powder is typically produced through a powder metallurgy process, allowing for precise control over its composition and particle size. Overview of FeCoNiCrTi Powder FeCoNiCrTi is a high-performance alloy exhibiting good mechanical properties and corrosion resistance at elevated temperatures. Iron and cobalt impart excellent high temperature strength. Nickel enhances ductility and toughness. Chromium provides outstanding oxidation and corrosion resistance. Key characteristics of FeCoNiCrTi powder include: Excellent high temperature strength and creep resistance Good ductility, toughness and fabricability Outstanding oxidation and corrosion resistance High thermal stability and microstructural stability Available in various particle size distributions and morphologies FeCoNiCrTi powder is suitable for high temperature structural parts, protective coatings, and other demanding applications requiring temperature capability, strength, and environmental resistance. Composition of FeCoNiCrTi Powder FeCoNiCrTi powder has the following nominal composition:| Element | Composition |
| Iron (Fe) | Balance |
| Cobalt (Co) | 35-50% |
| Nickel (Ni) | 10-30% |
| Chromium (Cr) | 8-12% |
| Titanium (Ti) | 0.5-2% |
| Carbon (C) | 0.5% max |
| Silicon (Si) | 1% max |
| Manganese (Mn) | 1% max |
| Property | Value |
| Density | 8.0-8.5 g/cm3 |
| Melting Point | 1300-1400°C |
| Thermal Conductivity | 10-30 W/mK |
| Electrical Resistivity | 70-90 μΩ.cm |
| Young’s Modulus | 180-220 GPa |
| Poisson’s Ratio | 0.28-0.32 |
| Tensile Strength | 650-1100 MPa |
| Yield Strength | 450-750 MPa |
| Elongation | 10-30% |
| Hardness | 25-50 HRC |
| Parameter | FeCoNiCrTi | Inconel 718 |
| Composition | Quinary alloy | Ni-Cr-Fe-Nb alloy |
| Cost | Higher | Lower |
| Strength | Higher at very high temperatures | Excellent up to 700°C |
| Oxidation resistance | Comparable | Comparable |
| Workability | Moderate | Excellent |
| Applications | Thermal spray, welding | Aerospace components, springs |
| Availability | Moderate | Readily available |
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