CuSn10 Powder
$0.00
CuSn10 Powder
| Product | CuSn10 Powder |
| CAS No. | 7440-50-8 |
| Appearance | Metallic Gray or Dark Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | CuSn |
| Density | 8.8g/cm3 |
| Molecular Weight | 63.5-118.7g/mol |
| Product Codes | NCZ-DCY-220/25 |
CuSn10 Description:
CuSn10 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
CuSn10 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
and micron as per the client’s requirements and also accept customization in various parameters.
CuSn10 Powder
CuSn10 powder is a copper-tin alloy containing approximately 10% tin and the remainder copper. It offers an excellent combination of strength, ductility, corrosion resistance, wear resistance, and antifriction properties.
Overview of CuSn10 Powder
CuSn10 powder is a copper-tin alloy containing approximately 10% tin and the remainder copper. It offers an excellent combination of strength, ductility, corrosion resistance, wear resistance, and antifriction properties.
Key properties and applications of CuSn10 powder include:
CuSn10 Powder Properties and Characteristics
| Properties | Details |
| Composition | 90% copper, 10% tin |
| Density | 8.8 g/cc |
| Particle shape | Irregular, angular |
| Size range | 5-150 microns |
| Apparent density | Up to 50% of true density |
| Flowability | Moderate |
| Strength | Excellent for Cu alloy powder |
| Ductility | Good |
| Corrosion resistance | Very good |
CuSn10 is widely used in bearing cages, bushings, welding rods, and wear parts across the automotive, electrical, and industrial sectors.
CuSn10 Powder Composition
Typical composition of CuSn10 powder:
CuSn10 Powder Composition
| Element | Weight % |
| Copper (Cu) | Remainder |
| Tin (Sn) | 9-11% |
| Lead (Pb) | 0.2% max |
| Zinc (Zn) | 0.5% max |
| Other impurities | 0.1% max |
Copper provides excellent conductivity, corrosion resistance, ductility
Tin improves strength, hardness, and wear resistance
Lead, zinc, and other impurities carefully controlled
CuSn10 Powder Physical Properties
| Property | Value |
| Density | 8.8 g/cc |
| Melting point | 1020-1040°C |
| Thermal conductivity | 55 W/mK |
| Electrical resistivity | 7-9 μΩ-cm |
| Recrystallization temperature | 150-250°C |
| Maximum service temperature | 250°C |
Density is higher than copper
Melting point reduced compared to pure copper
Maintains good conductivity
Recrystallization enables powder compaction
Can withstand moderately high operating temperatures
The physical properties allow use of CuSn10 in electrical components needing good conductivity and strength.
CuSn10 Powder Mechanical Properties
| Property | Values |
| Hardness | 80-110 HB |
| Tensile strength | 350-550 MPa |
| Yield strength | 220-320 MPa |
| Elongation | 10-20% |
| Modulus of elasticity | 110-140 GPa |
Excellent strength for a copper alloy powder
Significantly higher than pure copper powder
Good ductility for 10% tin composition
Hardness values suitable for wear applications
Properties depend on production method and porosity
The mechanical properties allow use of CuSn10 powder in high strength electrical and friction components.
CuSn10 Powder Applications
| Industry | Application Examples |
| Automotive | Bearings, bushings, brake linings |
| Electrical | Welding electrodes, connectors, contacts |
| Industrial | Bearing cages, seals, impellers |
| Manufacturing | Sintered tooling components |
| Oil and gas | Bushings, ball valves |
Some specific product uses:
Bearing cages requiring antifriction properties
Bushing and thrust washers in high load applications
Automotive brake pads and clutch linings
Electrical connectors and pins
Welding rods and solder paste filler metal
Piping components like valves and flanges
Its excellent combination of strength, ductility, and cost make CuSn10 a popular choice for these applications.
CuSn10 Powder Specifications
| Standard | Description |
| ISO 44001 | Copper and copper alloy powders – Specifications |
| ASTM B602 | Standard specification for copper alloy powders |
| EN 1982 | Specification for copper and copper alloys ingots and castings |
| JIS H2111 | Bronze powders |
These define:
Chemical composition limits
Production method – atomization
Required physical and mechanical properties
Acceptable impurity levels
Particle size distribution
Testing protocols
Compliance ensures suitability for intended applications across global markets.
CuSn10 Powder Particle Size Distribution
| Particle Size | Characteristics |
| 5-25 microns | Ultrafine grade for high density and surface finish |
| 15-45 microns | Common size for pressing and sintering |
| 45-150 microns | Larger sizes for better powder flowability |
Finer particles allow greater densification
Larger particles improve powder flow properties
Size is selected based on final part properties needed
Both spherical and irregular shapes are available
Controlling particle size distribution optimizes pressing characteristics and final sintered density.
CuSn10 Powder Apparent Density
| Apparent density | Details |
| Up to 50% of true density | For irregular morphology powder |
| 4.5-6.5 g/cc | Improves with greater packing density |
Higher apparent density improves powder flow and compactibility
Density up to 60% is possible with optimized spherical powder
High apparent density enables easier compaction into green parts
Higher apparent density leads to better manufacturing productivity and part quality.
CuSn10 Powder Production Method
| Method | Details |
| Atomization | Melted alloy stream broken into fine droplets which solidify into powder |
| Induction melting | Pure copper and tin melted together under controlled atmosphere |
| Inert gas atomization | Prevent oxidation of particles during production |
| Sieving | Classifies powder into different particle size ranges |
Automated atomization enables large scale production
Controlled melting and atomization minimizes impurities
Inert gas prevents powder oxidation
Post-processing allows customization of particle sizes
Strict process controls result in reliable powder quality and repeatable characteristics.
CuSn10 Powder Handling and Storage
| Recommendation | Reason |
| Avoid inhalation | Potential respiratory irritation |
| Use protective mask and goggles | Prevent accidental ingestion |
| Ensure adequate ventilation | Reduce airborne particles |
| Avoid ignition sources | Flammable dust hazard |
| Follow anti-static procedures | Prevent fire from static discharge |
| Use non-sparking tools | Avoids sparks during handling |
| Store sealed containers in cool, dry area | Prevent oxidation and moisture absorption |
Storage Recommendations
Store in stable, inert containers
Keep away from acids, ammonia, acetylene
Maintain temperatures below 27°C
Proper handling and storage preserves powder purity and prevents reaction hazards.
CuSn10 Powder Testing
| Test | Details |
| Chemical analysis | ICP and XRF to verify composition |
| Particle size distribution | Sieve analysis or laser diffraction |
| Apparent density | Hall flowmeter test per ASTM B212 |
| Powder morphology | SEM imaging of particle shape |
| Tap density | Density measured after mechanical tapping |
| Flow rate analysis | Gravity flow rate through specified nozzle |
Stringent testing ensures the powder meets the chemical composition, physical properties, and microstructure required for the application.
CuSn10 Powder Pros and Cons
Advantages of CuSn10 Powder
Excellent strength for a copper alloy powder
Good ductility and formability
Very good corrosion resistance
Cost-effective compared to bronze grades
Good electrical and thermal conductivity
Recyclable and environmentally friendly
Disadvantages of CuSn10 Powder
Lower conductivity than pure copper powder
Moderate high temperature strength
Heavy compared to aluminum or magnesium alloys
Not suitable for highly stressed structural components
Surface discoloration over time if uncoated
Limitations for food contact applications
Comparison With CuNi10 Powder
CuSn10 vs CuNi10 Powder
| Parameter | CuSn10 | CuNi10 |
| Density | 8.8 g/cc | 8.9 g/cc |
| Strength | 350-550 MPa | 500-650 MPa |
| Conductivity | 55 W/mK | 20 W/mK |
| Corrosion resistance | Excellent | Very Good |
| Cost | Low | High |
| Uses | Electrical, moderate load | High strength structures |
CuSn10 provides better conductivity and cost
CuNi10 has higher tensile strength
CuSn10 preferred for electrical components
CuNi10 suited for high strength structural parts
CuSn10 Powder FAQs
Q: What are the main applications of CuSn10 powder?
A: Main applications include bearing cages, bushings, welding rods, brake linings, antifriction components, and electrical contacts, connectors and brushes. It is commonly used in automotive and electrical products.
Q: Does CuSn10 powder require special handling precautions?
A: General precautions are recommended including avoiding inhalation, ensuring proper ventilation, controlling dust, preventing ignition sources, avoiding static charge buildup, using non-sparking tools, and storing in a dry, inert atmosphere.
Q: What affects the properties of CuSn10 powder parts?
A: Key factors are apparent density, particle size distribution, compaction pressure, sintering temperature and time, alloy composition, impurities, and porosity.
Q: What is the key difference between bronze and CuSn10 powders?
A: Bronze powders contain 90-95% copper while CuSn10 has 90% copper, 10% tin. CuSn10 provides an optimal combination of strength, ductility and cost.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| Silicon (Si) | 0.6% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Zinc (Zn) | 0.10% max |
| Chromium (Cr) | 0.05-0.20% |
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| Melting Point | 630-654°C |
| Thermal Conductivity | 130 W/mK |
| Electrical Conductivity | 41-43% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 110-180 MPa |
| Yield Strength | 55-110 MPa |
| Elongation | 18-30% |
| Hardness | 25-55 Brinell |
| Parameter | Al 3103 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
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Al 3104 Powder
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| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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| Molecular Weight | 27g/mol |
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Al 3104 Description:
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| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.3% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.25% max |
| Magnesium (Mg) | 0.25% max |
| Zinc (Zn) | 0.20% max |
| Chromium (Cr) | 0.05-0.20% |
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| Density | 2.73 g/cm3 |
| Melting Point | 634-643°C |
| Thermal Conductivity | 134 W/mK |
| Electrical Conductivity | 38-42% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 150-195 MPa |
| Yield Strength | 95-120 MPa |
| Elongation | 20-30% |
| Hardness | 45-65 Brinell |
| Parameter | Al 3104 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
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| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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| Density | 8.2-8.5g/cm3 |
| Molecular Weight | N/A |
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Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. High temperature alloy series High-temperature alloy series powders are designed to handle extreme high-temperature environments, providing excellent performance and heat-resistant properties. Let’s explore this range of products and understand their potential for high temperature applications.| Product | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| GH3625 | 15-53µm 45-105µm 75-150µm | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 1000±50Mpa | 600±50Mpa | 35±5% |
| GH4169 | ≥4.20g/cm³ | ≤20s/50g | ≤300ppm | 1250±30Mpa | 1000±30Mpa | 18±3% | |
| GH3230 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 930±30Mpa | 930±30Mpa | 25±5% | |
| GH3536 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 850±30Mpa | 550±20Mpa | 42±5% |
AlMgScZr Powder
AlMgScZr Powder
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| CAS No. | N/A |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-Mg-Sc-Zr |
| Density | 2.6-2.7g/cm3 |
| Molecular Weight | 270g/mol |
| Product Codes | NCZ-DCY-189/25 |
AlMgScZr Description:
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| Density | 2.7 g/cc |
| Particle shape | Spherical |
| Size range | 10-75 microns |
| Apparent density | Up to 60% of true density |
| Flowability | Excellent |
| Strength | Very high for Al alloy powder |
| Weldability | Excellent |
| Element | Weight % |
| Aluminum | Balance |
| Magnesium | 0.2-1% |
| Scandium | 0.2-0.7% |
| Zirconium | 0.05-0.25% |
| Silicon | 0.1% max |
| Iron | 0.1% max |
| Copper | 0.1% max |
| Property | Values |
| Density | 2.7 g/cc |
| Melting point | 640-655°C |
| Electrical resistivity | 4.5-5.5 μΩ-cm |
| Thermal conductivity | 150-180 W/mK |
| Thermal expansion | 21-24 x 10^-6 /K |
| Maximum service temperature | 250°C |
| Property | Values |
| Yield strength | 400-500 MPa |
| Tensile strength | 480-570 MPa |
| Elongation | 7-10% |
| Hardness | 115-150 HB |
| Shear strength | 330 MPa |
| Fracture toughness | 29-35 MPa√m |
| Sector | Uses |
| Aerospace | Airframes, wings, fuselage skins |
| Automotive | Chassis, suspension parts |
| Industrial | Robot arms, lifting equipment |
| Additive manufacturing | High performance components |
| Standard | Description |
| ASTM B951 | Standard for precipitation hardened aluminum alloys |
| DIN 1718 | Aluminum and aluminum alloys designations |
| EN 586-2 | Forgings for high strength structural applications |
| AMS 4413 | Aluminum alloy powder compositions for additive manufacturing |
| Particle Size | Characteristics |
| 10-25 microns | Ultrafine powder used in laser AM processes |
| 25-45 microns | Common size range for laser bed and binder jetting |
| 45-75 microns | Larger sizes used in cold spraying |
| Apparent Density | Details |
| Up to 60% of true density | For spherical powder shape |
| 1.5 – 1.7 g/cc | Improves with greater packing density |
| Method | Details |
| Gas atomization | High pressure inert gas breaks up molten metal stream into fine droplets |
| Vacuum induction melting | High purity input materials melted in vacuum |
| Multiple remelting | Improves chemical homogeneity |
| Sieving | Classifies powder into different particle size fractions |
| Recommendation | Reason |
| Ensure proper ventilation | Avoid exposure to fine metallic particles |
| Use appropriate PPE | Prevent accidental inhalation or ingestion |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Follow safe protocols | Reduce health and fire hazards |
| Store sealed containers | Prevent contamination or oxidation |
| Test | Details |
| Chemical analysis | Verifies composition using OES or XRF spectroscopy |
| Particle size distribution | Laser diffraction analysis |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging of particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
| Moisture measurement | Loss on drying test |
| Parameter | AlMgScZr | 6061 Al |
| Density | 2.7 g/cc | 2.7 g/cc |
| Tensile strength | 480-570 MPa | 250-310 MPa |
| Yield strength | 400-500 MPa | 55-275 MPa |
| Weldability | Excellent | Good |
| Corrosion resistance | Excellent | Good |
| Cost | High | Low |
| Uses | Aerospace, automotive | General applications |
AlSi12 Powder
AlSi12 Powder
| Product | AlSi12 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Silvery-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al88Si12 |
| Density | 2.7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-193/25 |
AlSi12 Description:
AlSi12 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSi12 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi12 Powder AlSi12 powder is a fine-grained aluminum-silicon alloy powder commonly used in additive manufacturing processes. It is produced by atomization, which involves melting the alloy and rapidly cooling it to form small powder particles. The resulting powder exhibits excellent flowability and can be easily processed using various additive manufacturing techniques such as selective laser melting (SLM) and electron beam melting (EBM) Overview of AlSi12 Powder AlSi12 or A413 is an aluminum casting alloy with relatively high silicon content. The addition of 12% silicon results in good wear resistance, low coefficient of thermal expansion, and high thermal conductivity. Key properties of AlSi12 powder include: Good strength and hardness Excellent wear resistance Good dimensional stability High thermal conductivity Good machinability and polishability Low specific gravity Available in various particle size distributions AlSi12 is used for producing cylinder liners, piston rings, rocker arms, connecting rods, parts requiring heat and wear resistance. The powder metallurgy approach enables complex geometries. Composition of AlSi12 Powder The typical composition of AlSi12 powder is:| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 11-13% |
| Copper (Cu) | <1% |
| Magnesium (Mg) | <1% |
| Iron (Fe) | <1% |
| Manganese (Mn) | <1% |
| Zinc (Zn) | <1% |
| Nickel (Ni) | <0.5% |
| Property | Value |
| Density | 2.7 g/cc |
| Melting Point | 560°C |
| Thermal Conductivity | 150-180 W/mK |
| Electrical Resistivity | 4-6 μΩ.cm |
| Young’s Modulus | 80-90 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 240-300 MPa |
| Compressive Strength | 600-650 MPa |
| Elongation | 3-5% |
| Hardness | 80-90 Brinell |
| Parameter | AlSi12 Powder | AlSi10Mg Powder |
| Alloy type | Cast alloy | Wrought alloy |
| Si content | 11-13% | 9-11% |
| Mg content | <1% | 0.2-0.5% |
| Strength | Higher | Lower |
| Wear resistance | Excellent | Good |
| Corrosion resistance | Moderate | Excellent |
| Machineability | Very good | Moderate |
| Applications | Wear parts, thermal management | Aerospace, marine parts |
| Cost | Lower | Higher |
AlSi50 Powder
AlSi50 Powder
| Product | AlSi50 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | AlSi |
| Density | 2.5-2-7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-194/25 |
AlSi50 Description:
AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSi50 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi50 Powder AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 Powder Composition The typical composition of AlSi50 alloy powder is:| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 48-52% |
| Property | Value |
| Density | 2.55 g/cm3 |
| Melting Point | 577°C |
| Ultimate Tensile Strength | 200-300 MPa |
| Elongation | <1% |
| Hardness | 100-120 HB |
| Thermal Conductivity | 50-90 W/m-K |
| CTE | 12-15 x 10<sup>-6</sup>/°C |
| Young’s Modulus | 80-90 GPa |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Automotive components | Low density and excellent castability. |
| Aerospace parts | High specific strength, stable dimensions. |
| Electronic substrates | Thermal management, CTE match with ceramics. |
| Mirror blanks | Low density, machinability, stability. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Parameter | Options |
| Particle size | 10 – 150 microns |
| Particle shape | Irregular, spherical |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi40, AlSi30 |
| Method | Details |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Press and sinter | Economical for higher volume simpler shapes. |
| Casting | Leverages excellent fluidity and mold filling behavior. |
| Extrusion | For profiles, rods and tubes. |
| Heat Treatment | Details | Purpose |
| Solution heat treatment | 500-550°C, quench | Dissolve soluble phases |
| Artificial aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Stress relieving | 250°C, 2 hrs | Remove residual stresses |
| Alloy | AlSi50 | AlSi40 | AlSi30 |
| Fluidity | Highest | High | Medium |
| Castability | Excellent | Very Good | Good |
| Hardness | High | Medium | Low |
| Strength | High | Medium | Low |
| Thermal Conductivity | Medium | High | Highest |
| CTE | Low | Medium | High |
| Cost | High | Medium | Low |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al and Si content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Shape and flow characteristics |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flowmeter test | Maximum seconds for 50g flow |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
- What is AlSi50 used for?
- AlSi50 is ideal for applications like automotive components, aerospace parts, and electronic substrates where low mass, dimensional stability, and high fluidity are critical.
- Does AlSi50 require heat treatment?
- Optional heat treatment including solutionizing and aging can be done to enhance strength by precipitating silicon particles in the microstructure.
- What methods can consolidate AlSi50 powder?
- AlSi50 powder can be consolidated to full density using metal injection molding, casting, additive manufacturing via SLM/EBM, extrusion, and sintering.
- Is AlSi50 readily weldable?
- AlSi50 has relatively poor weldability owing to high silicon content. Special filler material and techniques are required for welding this alloy.
- Is AlSi50 powder safe to handle?
- Like any fine metal powder, standard safety precautions must be taken when handling AlSi50 powder to minimize health and safety risks.

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