Al 3003 Powder
$0.00
Al 3003 Powder
| Product | Al 3003 Powder |
| CAS No. | N/A |
| Appearance | Silver-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-0.12Cu |
| Density | 2.73g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-296/25 |
Al 3003 Description:
Al 3003 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3003 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3003 powder
Al 3003 powder is an aluminum alloy powder composed mainly of aluminum and manganese. It belongs to the 3xxx series of aluminum alloys, which are known for their excellent workability and corrosion resistance. The powder form allows for easy handling and processing, making it suitable for various manufacturing techniques.
Overview of Al 3003 Powder
Al 3003 or 3A21 aluminum is a wrought alloy known for its good cold formability, weldability and corrosion resistance. The manganese additions enhance strength through solid solution strengthening while maintaining workability.
Key characteristics of Al 3003 powder include:
Moderate strength with good ductility
Excellent formability and weldability
Good corrosion resistance
High thermal and electrical conductivity
Low density
Available in a range of powder sizes and shapes
Al 3003 powder is used widely in chemical tanks, pipeline, automotive parts, heat exchangers, utensils, and other applications needing moderate strength, formability and corrosion resistance.
Chemical Composition of Al 3003 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Iron (Fe) | 0.7% max |
| Silicon (Si) | 0.6% max |
| Copper (Cu) | 0.05-0.20% |
| Zinc (Zn) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Chromium (Cr) | 0.10% max |
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 645-650°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 43-44% IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 145-185 MPa |
| Yield Strength | 110-140 MPa |
| Elongation | 12-20% |
| Hardness | 35-55 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3003 Powder
Commercial production processes used for Al 3003 powder include:
Gas Atomization – Molten alloy stream disintegrated by high pressure inert gas jets into fine spherical powders.
Water Atomization – High velocity water jet impacts and disintegrates molten metal stream to produce fine powders.
Mechanical Milling – Ball milling of aluminum flakes/powders to achieve finer particle sizes and powder characteristics.
Electrolysis – Aluminum produced through electrolysis process and ground to fine powder. Lower purity.
Gas atomization provides the best control over particle size distribution, morphology and microstructure of the powder.
Applications of Al 3003 Powder
Al 3003 powder is used in the following main applications:
Additive Manufacturing – Selective laser melting, binder jetting and other 3D printing processes to produce complex components.
Powder Metallurgy – Compaction and sintering to create parts with good mechanical properties and machinability.
Metal Injection Molding – To manufacture small intricate components for automotive and electronics industry.
Thermal Spraying – Wire arc spraying to deposit Al 3003 coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire for arc welding and repair of aluminum components.
Pigments – Used in paints and coatings to provide luster and corrosion protection.
Pyrotechnics – Added to pyrotechnic compositions as fuel due to flammability of aluminum.
Specifications of Al 3003 Powder
Al 3003 powder is available under different size ranges, shapes and purity levels:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray.
Morphology: Spherical, granular, flake and irregular particle shapes. Smooth powder flows better.
Purity: From commercial to high purity (99.8%) grades tailored for applications.
Flowability: Powder customized for flow rates above 25 s/50 g.
Grades: Conforming to ASTM B209, EN 573-3, ISO 209:2007 etc. Custom grades offered.
Storage and Handling of Al 3003 Powder
Al 3003 powder should be properly stored and handled to prevent:
Oxidation and reaction with moisture
Dust explosions from powder ignition
Inhalation of fine powder causing health issues
Safety practices advised by supplier should be followed
Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3003 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM imaging
Flow rate measurement using Hall flow funnel
Density determination by helium pycnometry
Impurities testing by ICP-MS
Microstructure examination by X-ray diffraction
These testing methods ensure reliable and consistent quality of the aluminum alloy powder.
Comparison Between Al 3003 and Al 6061 Powders
Al 3003 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3003 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mn content | 1.0-1.5% | 0.15% max |
| Mg content | 0.1% max | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Good | Excellent |
| Weldability | Excellent | Good |
| Cost | Lower | Higher |
| Applications | Chemical tanks, utensils | Aerospace, automotive parts |
Al 6061 offers higher strength while Al 3003 provides better weldability and formability at a lower cost.
Al 3003 Powder FAQs
Q: How is Al 3003 powder produced?
A: Al 3003 powder is commercially produced using gas atomization, water atomization, mechanical milling, and electrolysis processes. Gas atomization offers the best control of particle characteristics.
Q: What are the main applications for Al 3003 powder?
A: Key applications include additive manufacturing, thermal spraying, powder metallurgy, metal injection molding, welding filler, pigments, and pyrotechnic compositions.
Q: What is the typical Al 3003 powder size used for laser sintering?
A: For selective laser sintering process, the common Al 3003 powder size range is 20-53 microns with spherical morphology for optimal powder bed density.
Q: Does Al 3003 powder require any special handling precautions?
A: Yes, aluminum powders can be flammable and pose explosion risks. It is recommended to handle them carefully under inert atmosphere using proper grounding, ventilation and PPE.
Q: Where can I procure Al 3003 powder suitable for thermal spray coatings?
A: Companies like Nanochemazone offer Al 3003 grades suitable for wire arc spray and flame spray coatings needing moderate wear and corrosion resistance.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| CAS No. | N/A |
| Appearance | Silver-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-4.4Cu-1.5Mg-0.6Mn |
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| Molecular Weight | N/A |
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| Copper (Cu) | 3.8-4.9% |
| Magnesium (Mg) | 1.2-1.8% |
| Manganese (Mn) | 0.3-0.9% |
| Iron (Fe) | 0-0.5% |
| Silicon (Si) | 0-0.5% |
| Zinc (Zn) | 0-0.25% |
| Chromium (Cr) | 0-0.1% |
| Titanium (Ti) | 0-0.15% |
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| Density | 2.77 g/cm3 |
| Melting Point | 500-638°C |
| Thermal Conductivity | 121-190 W/mK |
| Electrical Conductivity | 26-35% IACS |
| Young’s Modulus | 73 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 400-500 MPa |
| Yield Strength | 290-385 MPa |
| Elongation | 8-20% |
| Hardness | 90-150 Vickers |
| Parameter | Al 2024 | Al 7075 |
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| Weldability | Fair | Poor |
| Cost | Lower | Higher |
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| CAS No. | N/A |
| Appearance | Silvery-White Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn |
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| Molecular Weight | N/A |
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Al 3103 Description:
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| Silicon (Si) | 0.6% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Zinc (Zn) | 0.10% max |
| Chromium (Cr) | 0.05-0.20% |
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| Thermal Conductivity | 130 W/mK |
| Electrical Conductivity | 41-43% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 110-180 MPa |
| Yield Strength | 55-110 MPa |
| Elongation | 18-30% |
| Hardness | 25-55 Brinell |
| Parameter | Al 3103 | Al 3003 |
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| Mn content | 1.0-1.5% | 1.0-1.5% |
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| Corrosion resistance | Excellent | Excellent |
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Al 3203 Powder
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| CAS No. | 1344-28-1 |
| Appearance | White Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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Al 3203 Description:
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| Silicon dioxide | SiO2 | 0.05% max |
| Iron oxide | Fe2O3 | 0.08% max |
| Titanium dioxide | TiO2 | 0.03% max |
| Sodium oxide | Na2O | 0.05% max |
| Magnesium oxide | MgO | 0.03% max |
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| Hardness | 9 Mohs |
| Flexural strength | 330 MPa |
| Compressive strength | 2600 MPa |
| Porosity | <1% |
| Thermal conductivity | 30 W/m.K |
| Electrical resistivity | >1014 ohm.cm |
| Dielectric strength | 15-35 kV/mm |
| Water absorption | 0% |
| Parameter | α-Al2O3 | γ-Al2O3 |
| Crystal structure | Hexagonal | Cubic |
| Density | 3.95 g/cm3 | 3.65 g/cm3 |
| Hardness | 9 Mohs | 8 Mohs |
| Melting point | 2050°C | ~1100°C |
| Thermal conductivity | 30 W/m.K | 5-10 W/m.K |
| Surface area | <10 m2/g | 100-300 m2/g |
| Applications | Abrasives, ceramics | Catalysts, adsorbents |
| Price | Lower | Higher |
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AlSi10Mg Powder
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| CAS No. | 7429-90-5 |
| Appearance | Fine Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | AlS10Mg |
| Density | 2.67-2.7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-305/25 |
AlSi10Mg Description:
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Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi10Mg powder for SLM EBM 3D Printing AlSi10Mg powder is a composite material composed of aluminum (Al), silicon (Si), and magnesium (Mg). It is specifically designed for use in additive manufacturing processes, where it is used as a feedstock material for 3D printers.| Metal Powder | Size | Quantity | Price/kg | Size | Quantity | Price/kg |
| AlSi10Mg | 15-45μm | 1KG | 70 | 15-53μm | 1KG | 51 |
| 10KG | 42 | 10KG | 33 | |||
| 100KG | 34.6 | 100KG | 23.5 |
| Element | Weight % |
| Aluminum (Al) | Base/remainder |
| Silicon (Si) | 9-11% |
| Magnesium (Mg) | 0.2-0.45% |
| Other (Fe, Mn, etc.) | < 0.55% total |
| Element | Minimum wt% | Maximum wt% |
| Aluminum | Bal. | Bal. |
| Silicon | 9 | 11 |
| Magnesium | 0.2 | 0.45 |
| Other | – | 0.55 |
| Property | Typical Values |
| Density | 2.67 g/cc |
| Melting Point | ~615°C |
| Thermal Conductivity | 130 W/m-K |
| Electrical Resistivity | 4-8 x 10^-8 Ωm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Yield Strength | 215-365 MPa |
| Tensile Strength | 330-430 MPa |
| Elongation | 8-10% |
| Hardness | 80-100 Brinell |
| Sector | Typical Applications |
| Aerospace | Turbine blades, structural brackets, rocket nozzles, satellites |
| Automotive | Powertrain, pistons, turbochargers, heat exchangers |
| Industrial | Robotics, tooling, jigs and fixtures |
| Medical | Orthopedic implants, prosthetics |
| General | Heat sinks, hydraulic manifolds, housings |
| Process | Heat Source | Description |
| SLM | Laser | Selective laser melting |
| DMLS | Laser | Direct metal laser sintering |
| EBM | Electron beam | Electron beam melting |
| Binder jetting | Liquid binder | Binder printed, then sintered |
| Cold spray | Kinetic | Powder sprayed onto substrate |
| Parameter | Typical Value | Role |
| Particle shape | Spherical >90% | Flowability, density |
| Particle size (μm) | 15-45 | Density, resolution |
| Flow rate (s/50g) | 23-27 | Powder bed packing |
| Apparent density (g/cc) | 1.2-1.6 | Recyclability |
| Tap density (g/cc) | 2.2-2.7 | Green density |
| Purity | >99.5% | Defect reduction |
| Oxygen (ppm) | <1000 | Clean melting |
AlSi12 Powder
AlSi12 Powder
| Product | AlSi12 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al88Si12 |
| Density | 2.7g/cm3 |
| Molecular Weight | 54.958g/mol |
| Product Codes | NCZ-DCY-304/25 |
AlSi12 Description:
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| Aluminum (Al) | Balance |
| Silicon (Si) | 11-13% |
| Copper (Cu) | <1% |
| Magnesium (Mg) | <1% |
| Iron (Fe) | <1% |
| Manganese (Mn) | <1% |
| Zinc (Zn) | <1% |
| Nickel (Ni) | <0.5% |
| Property | Value |
| Density | 2.7 g/cc |
| Melting Point | 560°C |
| Thermal Conductivity | 150-180 W/mK |
| Electrical Resistivity | 4-6 μΩ.cm |
| Young’s Modulus | 80-90 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 240-300 MPa |
| Compressive Strength | 600-650 MPa |
| Elongation | 3-5% |
| Hardness | 80-90 Brinell |
| Parameter | AlSi12 Powder | AlSi10Mg Powder |
| Alloy type | Cast alloy | Wrought alloy |
| Si content | 11-13% | 9-11% |
| Mg content | <1% | 0.2-0.5% |
| Strength | Higher | Lower |
| Wear resistance | Excellent | Good |
| Corrosion resistance | Moderate | Excellent |
| Machineability | Very good | Moderate |
| Applications | Wear parts, thermal management | Aerospace, marine parts |
| Cost | Lower | Higher |
Aluminum Alloy Powder
Aluminum Alloy Powder
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| CAS No. | 7429-90-5 |
| Appearance | Silvery-White Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al |
| Density | 2.6-2.8g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-310/25 |
Aluminum Alloy Description:
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| AISi10Mg | 15-53µm 45-105µm 75-150µm | ≥1.35g/cm³ | ≤80s/50g | ≤300ppm | 300±20Mpa | 200±20Mpa | 20±2% |
| AMgScZr | ≥1.30g/cm³ | ≤80s/50g | ≤300ppm | 545±20Mpa | 500±20Mpa | 10±2% | |
| AK400 (can be anodized) | ≥1.30g/cm³ | ≤80s/50g | ≤300ppm | 430±20Mpa | 300±20Mpa | 10±2% | |
| Pure aluminum powder (purity 99.8%) | ≥1.20g/cm³ | ≤100s/50g | ≤1000ppm | \ | \ |
Pure Aluminum Powder
Pure Aluminum Powder
| Product | Pure Aluminum Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery White to Grayish Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al |
| Density | 2.7g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-311/25 |
Pure Aluminum Description:
Pure Aluminum Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAluminum Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Pure Aluminum Powder Pure aluminum powder refers to aluminum powder produced from just aluminum without the addition of other alloying elements. It exhibits low density, high thermal and electrical conductivity, ductility, excellent cOverview of Pure Aluminum Powder Pure aluminum powder refers to aluminum powder produced from just aluminum without the addition of other alloying elements. It exhibits low density, high thermal and electrical conductivity, ductility, excellent corrosion resistance, and reflectivity. Key features of pure aluminum powder include: Unalloyed aluminum with 99%+ purity Highly reactive with high affinity to oxygen Low melting point and excellent thermal conductivity Lightweight with density around 2.7 g/cc Soft and ductile for deformation processing Available in various particle sizes and morphologies Pure aluminum powder is used for protective coatings, pyrotechnic compositions, fuel additives, 3D printing, and other applications requiring pure aluminum properties. This article provides a comprehensive overview of properties, production methods, applications, specifications, and other details of pure aluminum powder. Composition of Pure Aluminum Powder Pure aluminum powder has the following typical composition:| Element | Weight % |
| Aluminum (Al) | 99%+ |
| Iron (Fe) | 0.35% max |
| Silicon (Si) | 0.10% max |
| Copper (Cu) | 0.05% max |
| Zinc (Zn) | 0.07% max |
| Manganese (Mn) | 0.03% max |
| Magnesium (Mg) | 0.03% max |
| Chromium (Cr) | 0.03% max |
| Others (each) | 0.03% max |
| Others (total) | 0.10% max |
| Property | Value |
| Density | 2.70 g/cm3 |
| Melting Point | 660°C |
| Thermal Conductivity | 237 W/m.K |
| Electrical Resistivity | 2.65 microhm-cm |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 90-115 MPa |
| Elongation | 8-25% |
| Mohs Hardness | 2.75 |
| Oxidation Resistance | Poor |
| Parameter | Atomized Al Powder | Sintered Al Powder |
| Production Method | Gas or water atomization of molten aluminum | Compacting and sintering of aluminum powder |
| Particle Morphology | Spherical | Irregular, porous |
| Particle Size | 5 to 150 microns | Under 5 microns |
| Flowability | Excellent | Poor |
| Purity | 99 to 99.9% | Lower |
| Cost | Higher | Lower |
| Applications | Thermal spray, AM | Flash powder, explosives |
Pure Aluminum Powder
Pure Aluminum Powder
| Product | Pure Aluminum Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery White to Grayish Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al |
| Density | 2.7g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-313/25 |
Pure Aluminum Description:
Pure Aluminum Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAluminum Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Pure aluminum powder Pure aluminum powder contains 99% or higher aluminum content. It provides low density combined with good ductility, conductivity, and corrosion resistance. Overview of Pure Aluminum Powder Pure aluminum powder contains 99% or higher aluminum content. It provides low density combined with good ductility, conductivity, and corrosion resistance. Key properties and advantages of pure aluminum powder include: Pure Aluminum Powder Properties and Characteristics| Properties | Details |
| Composition | 99% or higher Al content |
| Density | 2.7 g/cc |
| Particle shape | Spherical, irregular |
| Size range | 1-150 microns |
| Apparent density | Up to 50% of true density |
| Conductivity | Excellent electrical and thermal conductivity |
| Corrosion resistance | Good due to protective oxide layer |
| Element | Weight % |
| Aluminum (Al) | 99% min |
| Silicon (Si) | 0.5% max |
| Iron (Fe) | 0.5% max |
| Copper (Cu) | 0.05% max |
| Manganese (Mn) | 0.05% max |
| Magnesium (Mg) | 0.05% max |
| Other impurities | 0.05% max |
| Property | Values |
| Density | 2.7 g/cc |
| Melting point | 660°C |
| Thermal conductivity | 237 W/mK |
| Electrical resistivity | 2.65 μΩ-cm |
| CTE | 23.1 x 10^-6 /K |
| Reflectivity | 87% at 400 nm wavelength |
| Property | Values |
| Tensile strength | 90-100 MPa |
| Yield strength | 35-45 MPa |
| Elongation | 35-40% |
| Hardness | 25-35 HB |
| Fatigue strength | 50-90 MPa |
| Shear strength | 60-65 MPa |
| Industry | Uses |
| Thermite welding | Rail welding, metal joining |
| Additive manufacturing | Low strength components |
| Explosives and pyrotechnics | Thermite compositions |
| Powder coatings | Conductive and resistant coatings |
| Diamond tools | Metal matrix with diamond particles |
| Fireworks | Fuel and pyrotechnic compositions |
| Standard | Description |
| ASTM B787 | Standard for pure aluminum powders |
| ASTM B859 | Specs for aluminum and aluminum alloy powders |
| DIN 1718-1 | Designation system for aluminum and aluminum alloys |
| GJB320B | Chinese military standard for aluminum and aluminum alloy powders |
| Size | Characteristics |
| 1-10 microns | Ultrafine grade used in printing pastes |
| 10-45 microns | Fine grade suitable for coatings, pressing |
| 45-150 microns | Coarse grade offers better flowability |
| Apparent Density | Details |
| Up to 50% of true density | For irregular morphology powder |
| 1.3-1.7 g/cc | Higher for spherical powder |
| Method | Details |
| Atomization | Molten aluminum stream broken into fine droplets that solidify into powder |
| Ball milling | Mechanical milling classifies coarse powder into fine powder |
| Annealing | Removes internal stresses and improves powder compressibility |
| Sieving | Classifies powder into different size fractions |
| Recommendation | Reason |
| Use proper ventilation | Avoid concentrated dust environment |
| Employ grounding systems | Prevent static discharge during handling |
| Limit moisture exposure | Prevents oxidation of particles |
| Follow safe protocols | Reduce health and fire hazards |
| Avoid ignition sources | Flammable powder risk |
| Use non-sparking tools | Prevent possibility of ignition |
| Test | Details |
| Chemical analysis | XRF or ICP testing verifies composition |
| Particle size distribution | Laser diffraction analysis |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging of particle shape |
| Flow rate analysis | Gravity flow rate through specified funnel |
| Moisture measurement | Loss on drying test |
| Parameter | Pure Al | Al-Mg |
| Density | 2.7 g/cc | 2.7 g/cc |
| Strength | 90-100 MPa | 150-220 MPa |
| Conductivity | Excellent | Good |
| Corrosion resistance | Good | Excellent |
| Cost | Low | High |
| Uses | Thermite welding, pyrotechnics | Structural components |

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