CPTi Powder

CPTi Description:

CPTi Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

CPTi Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

CPTi Powder

CPTi (chemically pure titanium) powder is a high purity titanium metal powder used in various applications requiring excellent corrosion resistance, high strength, low weight, and biocompatibility. It offers superior properties compared to other titanium grades and alloy powders.

Overview of CPTi Powder

CPTi (chemically pure titanium) powder is a high purity titanium metal powder used in various applications requiring excellent corrosion resistance, high strength, low weight, and biocompatibility. It offers superior properties compared to other titanium grades and alloy powders.

CPTi powder is produced by gas atomization process to achieve spherical powder morphology with minimal contamination. It has a particle size range of 15-150 microns generally. The high purity and cleanliness result in excellent flowability, packing density and sinterability.

Some key properties and advantages of CPTi powder include:

CPTi Powder Properties and Characteristics

CPTi Powder Key Advantages

High purity improves performance and biocompatibility

Spherical powder morphology provides good flow and packing

Widely used for additive manufacturing, metal injection molding

Corrosion resistance superior to stainless steel in many environments

High strength-to-weight ratio

Non-toxic and non-allergenic

Can be alloyed to modify properties like strength

Cost-effective compared to wrought titanium

CPTi powder is an excellent choice for parts and products requiring the optimum combination of strength, low weight, corrosion resistance, fatigue resistance, and biocompatibility.

It is used for diverse applications in aerospace, medical, automotive, chemical, and consumer industries.

CPTi Powder Composition and Purity Grades

CPTi powder composition has a minimum of 99.5% titanium content. The impurity levels of oxygen, nitrogen, carbon, hydrogen and iron are carefully controlled. Higher purity grades up to 99.995% Ti are also produced.

These impurity levels result in retainment of high strength and corrosion resistance associated with titanium metal. Specific alloying additions can also be made to modify properties like strength.

CPTi powder is available in different purity grades depending on requirements:

CPTi Purity Grades

Higher purity reduces risk of toxicity, improves biocompatibility for medical uses. It also improves performance in high temperature applications.

However, higher purity increases cost. So suitable grade is selected based on balanced trade-off for intended application.

CPTi Powder Physical Properties

Key physical properties of CPTi powder which influence its processing and performance:

Density is quite low compared to other metals providing high strength-to-weight ratio

Melting point is moderately high allowing use for elevated temperature applications

Thermal conductivity is lower than other metals like aluminum or copper

Electrical resistivity is relatively high making it suitable for corrosion resistant fasteners and connectors

Hardness is similar to other titanium alloys but lower than high hardness metals

Oxidation resistance improves with higher purity levels

These properties make CPTi suitable for lightweight structural parts needing high mechanical performance and corrosion resistance.

CPTi Powder Mechanical Properties

Mechanical properties represent the strength, hardness, and workability of the material. Important mechanical properties:

Tensile and yield strength are moderately high while elongation is reasonable

Fatigue strength is excellent compared to other competing materials

Hardness is similar or slightly lower than titanium alloys

Properties depend on factors like purity, porosity, processing method

Alloying with elements like Al, V, Mo can significantly increase the strength

The combination of good strength, ductility, fatigue life, and hardness provides balanced mechanical performance.

CPTi matches or exceeds the properties of stainless steels at a lower density. It offers the optimum trade-off between high strength and moderate ductility.

CPTi Powder Applications

Some specific product applications include:

Orthopedic and dental implants

Surgical instruments and bio-implants

Lightweight automotive engine parts like connecting rods

Aerospace hydraulic tubing and components like bushings

Food/chemical industry valves, pumps, pipes

Watch cases, jewelry

Sporting goods like golf clubs, bicycle frames

Additive manufacturing of aerospace and medical parts

The non-toxic property allows use in products which come in contact with food, pharmaceuticals, and biological fluids.

Overall, CPTi powder provides the best balance of properties for lightweight structural parts across multiple industries.

CPTi Powder Specifications

Industrial specifications and standards are used to evaluate CPTi powder quality and to ensure performance consistency:

CPTi Powder Standards

These standards specify requirements for:

Chemical composition – percentages of titanium and impurity levels

Physical properties like particle size distribution, flow rate, density

Mechanical properties like tensile and yield strength

Production method like argon gas atomization

Quality assurance through sampling, testing and inspection

Packaging and identification requirement

Reputable CPTi powder manufacturers produce material per ASTM standards and provide certification of compliance for critical applications.

CPTi Powder Particle Sizes

Fine powder provides high sintered density and surface finish

Coarse powder has better flowability and is used for thermal spraying

Medium size range offers a balance suitable for press-and-sinter

Size distribution is optimized based on final part properties needed

Spherical morphology is maintained across all size ranges

Controlling particle size distribution and morphology is critical to achieve high powder packing density and sintered part quality.

CPTi Powder Apparent Density

Higher apparent density improves powder flow and compressibility

Alloying elements like Al, V increase particle density

Values up to 60% are possible with optimized powder

High apparent density reduces press cycle time and improves part quality

Maximizing apparent density allows efficient powder pressing and sintering to full density. It improves manufacturing productivity.

CPTi Powder Production

Gas atomization enables large scale production of spherical CPTi powder

Multiple steps produce high purity powder with controlled size and morphology

Argon gas prevents contamination during atomization

Post-processing provides customized powder grades for clients

Highly automated equipment allows efficient CPTi powder production with tight control over all attributes like purity, particle size distribution, morphology, and apparent density.

CPTi Powder Handling

Although CPTi powder is relatively inert compared to reactive metal powders, following precautions is necessary to mitigate safety and fire risks.

CPTi Powder Testing

Rigorous testing protocols ensure reliable and consistent high performance of CPTi powder for critical applications.

CPTi Powder Storage

Recommendations:

Store in sealed inert gas filled containers

Keep below 30°C temperature

Open containers only in dry, controlled environments

Limit contact with oxidizing acids and chlorinated hydrocarbons

With proper precautions during storage and handling, CPTi powder exhibits excellent stability and low reactivity.

Comparison With Ti-6Al-4V Alloy Powder

Ti-6Al-4V is a popular alpha-beta titanium alloy powder. Comparison with CPTi:

CPTi vs Ti-6Al-4V Powder

CPTi provides better ductility and oxidation resistance

Ti-6Al-4V is stronger with higher fatigue strength

CPTi has better bio-compatibility and corrosion resistance

Ti-6Al-4V provides higher strength-to-weight ratio

CPTi is more cost effective while Ti-6Al-4V offers higher performance

CPTi Powder Pros and Cons

Advantages of CPTi Powder:

Excellent corrosion resistance

High strength-to-weight ratio

Good ductility and fracture toughness

Non-toxic and biocompatible

Non-magnetic and thermally stable

Cost-effective compared to titanium alloys

Can be alloyed to enhance properties

Suitable for diverse applications across industries

Limitations of CPTi Powder:

Relatively expensive compared to iron/steel powders

Lower strength than titanium alloys

Moderate high temperature oxidation resistance

Requires protective atmospheres during processing

Susceptible to galling and seizure in sliding contact

Harder to machine compared to steels and aluminum alloys

CPTi Powder FAQs

Q: What are the main advantages of CPTi powder?

A: The main advantages are high strength, low density, excellent corrosion resistance, biocompatibility, thermal stability and cost-effectiveness.

Q: What are the typical applications of CPTi powder?

A: Major applications are orthopedic implants, dental implants, aerospace components, automotive parts, sporting goods, jewelry, chemical equipment, and medical devices.

Q: What are the differences between various CPTi powder grades?

A: Higher purity powder grades (grade 3 and 4) are used for medical implants and high performance applications. Lower grades provide adequate properties at lower cost for industrial uses.

PREF Refractory Titanium Alloy Powder

PREF Refractory Titanium Alloy Description:

PREF Refractory Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

PREF Refractory Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

PREP Refractory Titanium Alloy Powder

TiAl is a new class of aerospace alloys that offers an excellent strength-to-weight ratio as well as high chemical and thermal stability. Gamma titanium aluminide alloy has excellent mechanical properties as well as oxidation and corrosion resistance at elevated temperatures (over 600 degrees Celsius). TiAl is the latest class of materials competing with Nickel superalloys for the fabrication of aircraft engine parts such as low-pressure turbine.

Overview of PREP Refractory Titanium Alloy Powder

PREP (Plasma Rotating Electrode Process) alloy is a high-performance refractory titanium alloy powder designed for additive manufacturing of components needing excellent mechanical properties at extreme temperatures.

This article provides a comprehensive guide to PREP titanium alloy powder covering composition, properties, print parameters, applications, specifications, suppliers, handling, inspection, comparisons, pros and cons, and FAQs. Quantitative information is presented in easy-to-reference tables.

Composition of PREP Titanium Alloy Powder

PREP alloy has a complex composition containing various solute elements:

Trace amounts of boron and carbon are also added for grain boundary strengthening.

Properties of PREP Titanium Alloy Powder

PREP alloy exhibits an exceptional combination of properties:

The properties enable lightweight components for demanding applications.

Typical AM process parameters include:

Applications of 3D Printed PREP Titanium Parts

Benefits over wrought equivalents include complex geometries and accelerated development.

Specifications of PREP Titanium Powder for AM

PREP alloy powder must meet strict specifications:

Custom size distributions and controlled oxygen levels available.

Handling and Storage of PREP Titanium Powder

As a reactive material, careful handling of PREP alloy powder is essential:

Store sealed containers under inert gas like argon

Prevent exposure to air and moisture during handling

Use properly grounded equipment

Avoid dust accumulation to minimize explosion risk

Local exhaust ventilation recommended

Wear appropriate PPE and avoid inhalation

Proper techniques and controls prevent powder oxidation.

Inspection and Testing of PREP Titanium Powder

PREP alloy powder batches are validated using:

Testing per ASTM standards ensures batch-to-batch consistency.

Comparing PREP Alloy to Alternative Titanium Powders

PREP alloy compares to other titanium materials as:

PREP provides the best all-round properties but at higher cost than workhorse alloys like Ti64.

Pros and Cons of PREP Titanium Powder for AM

PREP enables exceptional performance additive manufacturing but requires very rigorous control of process conditions.

Frequently Asked Questions about PREP Titanium Alloy Powder

Q: What is PREP titanium alloy used for in AM?

A: PREP alloy is used to 3D print lightweight aerospace and automotive components needing extremely high mechanical properties at temperatures up to 700°C.

Q: What particle size is recommended for printing PREP titanium alloy?

A: A powder size range of 15-45 microns provides a good balance of flowability, high resolution, and dense printed parts.

Q: Does PREP titanium require hot isostatic pressing after AM?

A: HIP is recommended to eliminate internal voids, maximize fatigue resistance and achieve full density. It may not be mandatory for non-critical applications.

Q: What material has properties closest to PREP titanium alloy?

A: Ti-6Al-4V has comparable density and good high temperature strength, but lower oxidation resistance compared to PREP alloys.

Q: What benefits does PREP alloy offer over Ti-6Al-4V in AM?

A: Key advantages are higher tensile and fatigue strength up to 700°C along with significantly better creep and thermo-mechanical fatigue resistance.

Q: What precision can be obtained with PREP titanium printed parts?

A: After post-processing, printed PREP components can achieve dimensional tolerances and surface finish comparable to CNC machined titanium parts.

Q: What defects can occur when printing PREP titanium alloy?

A: Potential defects are cracking, distortion, porosity, incomplete fusion, and surface roughness. Most can be minimized through optimized parameters.

Q: Can support structures be easily removed from PREP titanium AM parts?

A: Properly designed minimal supports are readily detachable after printing due to excellent mechanical properties of PREP alloys.

Q: What type of post-processing is typically done on PREP titanium components?

A: Hot isostatic pressing, heat treatment, abrasive flow machining, CNC machining, and electropolishing are commonly used post-processes.

Q: What is the key difference between Ti-6Al-4V Grade 5 and Grade 23?

A: Grade 5 has higher oxygen content for better powder flowability while Grade 23 has lower oxygen for superior fracture toughness and fatigue resistance.

TC18 Powder

TC18 Description:

TC18 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

TC18 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

TC18 Powder : Unlocking the Power of Titanium Carbide

TC18 powder refers to a fine powder composed of titanium carbide (TiC) particles. Titanium carbide, a hard ceramic compound, is renowned for its exceptional hardness, high melting point, and impressive resistance to wear and corrosion. TC18 powder is produced by finely grinding titanium carbide into a powdered form, allowing for its versatile utilization in numerous industries

Properties Of TC18 Powder

The properties of TC18 powder make it a highly sought-after material for various applications. Some key properties include:

High Hardness: TC18 powder exhibits exceptional hardness, comparable to that of diamonds, making it ideal for wear-resistant applications.

Excellent Thermal Stability: With a high melting point of approximately 3140°C (5675°F), TC18 powder can withstand extreme temperatures without significant degradation.

Superior Corrosion Resistance: TC18 powder possesses impressive resistance to corrosion, making it suitable for applications in harsh environments.

Good Electrical Conductivity: Despite being a ceramic material, TC18 powder exhibits good electrical conductivity, enabling its use in electronic applications.

Low Density: TC18 powder has a relatively low density, which contributes to its lightweight nature and potential applications in aerospace and automotive industries.

Applications Of TC18 Powder

The versatile nature of TC18 powder allows for its application across diverse industries. Some notable applications include:

Cutting Tools and Inserts: TC18 powder is widely used in the manufacturing of cutting tools and inserts due to its exceptional hardness and wear resistance.

Wear-Resistant Coatings: TC18 powder is employed in the creation of wear-resistant coatings, enhancing the durability and lifespan of various components.

Additive Manufacturing: TC18 powder finds use in additive manufacturing processes, such as 3D printing, to create high-strength, complex structures.

Electronics: The good electrical conductivity of TC18 powder makes it valuable for electronic applications, including electrical contacts and circuit boards.

Aerospace and Automotive Industries: TC18 powder is utilized in the aerospace and automotive sectors for its lightweight nature and ability to withstand high temperatures and corrosive environments.

Advantages Of TC18 Powder

The utilization of TC18 powder offers several advantages, including:

Enhanced Durability: TC18 powder’s high hardness and wear resistance enhance the durability and lifespan of components in various applications.

Improved Performance: By utilizing TC18 powder, manufacturers can achieve improved performance in cutting tools, coatings, and electronic components.

Lightweight Design: TC18 powder’s low density contributes to lightweight designs in aerospace and automotive industries, enabling fuel efficiency and increased payload capacity.

Cost Savings: The enhanced durability and performance of TC18 powder can lead to cost savings by reducing maintenance and replacement costs.

Environmental Benefits: TC18 powder’s corrosion resistance and longevity contribute to a reduction in waste and environmental impact.

Production And Manufacturing Process Of TC18 Powder

The production of TC18 powder involves several stages, including:

Raw Material Preparation: Pure titanium and carbon source materials are selected and processed to obtain a suitable mixture for reaction.

Reaction Stage: The prepared mixture undergoes a high-temperature reaction, typically through carbothermic reduction, resulting in the formation of titanium carbide.

Powderization: The synthesized titanium carbide is then mechanically ground into a fine powder, resulting in TC18 powder.

Quality Control and Testing: Rigorous quality control measures are implemented to ensure the desired particle size, purity, and consistency of the TC18 powder.

Quality Control Measures

To maintain the quality and integrity of TC18 powder, strict quality control measures are employed throughout the production process. These measures include:

Particle Size Analysis: Ensuring the powder meets the required size specifications for specific applications.

Chemical Composition Testing: Verifying the purity and elemental composition of TC18 powder to meet industry standards.

Microstructural Analysis: Examining the microstructure of TC18 powder to assess its homogeneity and ensure consistent quality.

Physical Property Evaluation: Conducting tests to evaluate properties such as hardness, thermal stability, and electrical conductivity.

Future Prospects Of TC18 Powder

With its remarkable properties and versatile applications, TC18 powder holds immense potential for future advancements. Ongoing research and development efforts aim to further optimize its properties, expand its range of applications, and explore new industries that can benefit from this innovative material.

FAQs

What is TC18 powder? 

TC18 powder refers to a fine powdered form of titanium carbide, a hard ceramic compound known for its exceptional properties.

What are the applications of TC18 powder? 

TC18 powder finds application in cutting tools, wear-resistant coatings, additive manufacturing, electronics, and industries requiring lightweight, corrosion-resistant materials.

What are the advantages of using TC18 powder?

Utilizing TC18 powder offers advantages such as enhanced durability, improved performance, lightweight design, cost savings, and environmental benefits.

How is TC18 powder produced? 

TC18 powder is produced through a process involving the reaction of titanium and carbon source materials, followed by mechanical grinding into a fine powder.

What does the future hold for TC18 powder?

Ongoing research and development aim to optimize TC18 powder’s properties, expand its applications, and explore new industries that can benefit from its remarkable properties.

TC4 ELI Powder

TC4 ELI Description:

TC4 ELI Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

TC4 ELI Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

TC4 ELI Powder

TC4 ELI powder is a titanium alloy known for its exceptional mechanical properties and biocompatibility. It is a variant of Ti-6Al-4V alloy, specifically developed for critical applications in industries such as aerospace, medical, automotive, and sports equipment manufacturing. TC4 ELI powder exhibits enhanced purity and reduced interstitial elements, making it highly desirable for various advanced applications.

TC4 ELI powder, also known as Titanium 6Aluminum 4Vanadium ELI powder, is an advanced titanium alloy powder used in various high-performance applications. This guide provides a comprehensive overview of TC4 ELI powder, its properties, applications, suppliers, grades, and comparisons to other titanium powders.

Overview of TC4 ELI Powder

TC4 ELI powder is a high-purity extra low interstitial (ELI) variant of TC4 titanium alloy containing 6% aluminum, 4% vanadium, and low amounts of iron and oxygen.

Compared to other titanium alloys, TC4 ELI offers an excellent combination of high strength, low weight, outstanding corrosion resistance, and biocompatibility. The ELI grade ensures maximum ductility and toughness.

TC4 ELI is suitable for additive manufacturing, metal injection molding, and other powder metallurgy applications. Its fine powders enable complex geometries and thin walls in 3D printed or sintered parts.

Key properties and characteristics of TC4 ELI powder:

TC4 ELI Powder Properties

TC4 ELI provides an optimal balance of high strength-to-weight ratio, fracture toughness, fatigue resistance, and corrosion resistance. The high aluminum and vanadium content contributes to achieving high strength through solid solution strengthening and precipitation hardening heat treatments.

The low interstitial levels ensure improved ductility and fracture toughness compared to standard TC4 grade. Oxygen is limited to 0.13% max to avoid embrittlement. Iron content is also restricted.

Overall, the properties of TC4 ELI make it suitable for critical applications across aviation, space, defense, motorsports, medicine, oil and gas, and more.

Applications and Uses of TC4 ELI Powder

TC4 ELI powder is used to manufacture high-performance parts via additive manufacturing, metal injection molding, hot isostatic pressing, and other powder metallurgy techniques.

Some of the key applications and uses of TC4 ELI powder include:

Applications of TC4 ELI Powder

In aerospace, TC4 ELI’s high strength-to-weight ratio makes it suitable for flight-critical static and rotating components in airframes, turbines, landing gear etc. Parts can be 3D printed or sintered to near-net shape.

In medical, the biocompatibility and corrosion resistance of TC4 ELI allow its use for orthopedic joint replacements and dental implants. Hip stems, knee implants, and cranial plates can be manufactured.

For motorsports, TC4 ELI can produce lighter and stronger components like connecting rods, intake valves, turbocharger wheels, drive shafts, and chassis parts.

In oil and gas applications, TC4 ELI is chosen for its resistance to corrosive environments. It can produce wellhead hardware, valves, pumps, and consumables like sleeves, plugs, balls, and seats.

The defense sector utilizes TC4 ELI to manufacture ballistic armor plates that stop bullets and shrapnel while minimizing weight. Other military uses include aviation parts and weapon components like barrels, receivers, rails, triggers etc.

Overall, TC4 ELI powder enables lightweight, high-performance metal parts across safety-critical industries by leveraging the latest manufacturing techniques.

Specifications of TC4 ELI Powder

TC4 ELI powder is commercially available in various size distributions, also known as particle size ranges. The powder morphology can be spherical, angular, or a blend.

Typical specifications of TC4 ELI powder include:

TC4 ELI Powder Specifications

Finer particle size distributions from 15-45 microns are preferred for printing complex geometries and achieving smooth surface finishes. Larger sizes over 100 microns allow faster build rates.

Spherical powders improve flowability, packing density, and sintering behavior. Angular and blended powders offer better mechanical adhesion between particles.

Apparent and tap density determine the quantity of powder required to fill a given volume. Flow rates indicate ease of dispensing during printing or injection molding.

Chemical analysis confirms that elemental composition meets grade specifications. Lot numbers provide traceability for quality control. Appropriate packaging maintains powder integrity during handling and storage.

Grades of TC4 ELI Powder

TC4 ELI powder is produced in different grades by varying the post-processing method after gas atomization. This affects the microstructure and mechanical properties.

The main grades include:

TC4 ELI Powder Grades

As-atomized grade contains residual stresses from the rapid solidification. Annealing eliminates these stresses and makes the powder easier to work with during printing or molding.

Hipping and plasma sintering increase the density and improve the microstructure and mechanical properties of the final parts.

Spherical grade (ISO-S) offers better flowability and packing density for high quality 3D printing.

The appropriate TC4 ELI powder grade is chosen based on the specific additive manufacturing or powder metallurgy process being used.

How TC4 ELI Powder Compares to Other Titanium Alloys

TC4 ELI offers advantages over other common titanium alloys like Ti-6Al-4V in terms of strength, toughness, and corrosion resistance.

Comparison of TC4 ELI versus Other Titanium Alloys

Key advantages of TC4 ELI over other titanium alloys:

Higher strength than Ti-6Al-4V and Ti-6Al-7Nb

Superior fracture toughness and ductility versus Ti-555

Excellent corrosion resistance in harsh environments

Retains properties better at extreme temperatures

Lower density than steel alloys

Better biocompatibility than stainless steels

Can be anodized for color finishes

Limitations of TC4 ELI include:

Higher cost than Ti-6Al-4V

More difficult to machine than Ti-6Al-4V

Susceptible to galling against itself

Not weldable using conventional fusion welding

Still heavier than aluminum alloys

Overall, the combination of exceptional mechanical properties, corrosion resistance, low density, and biocompatibility make TC4 ELI an advanced material of choice for critical applications despite its higher cost.

Frequently Asked Questions about TC4 ELI Powder

Here are answers to some common questions about TC4 ELI powder:

FAQs about TC4 ELI Powder

Q: What does the ELI stand for in TC4 ELI powder?

A: ELI stands for extra low interstitial content. It refers to minimal levels of oxygen and iron in the powder composition.

Q: What particle size of TC4 ELI powder is ideal?

A: 15-45 micron powder works best for printing fine features and thin walls. 45-105 micron allows faster build rates but lower resolution.

Q: What post-processing methods can be used on TC4 ELI powder?

A: Annealing, hot isostatic pressing, plasma sintering, and spherical powder manufacturing improve powder properties.

Q: Is TC4 ELI powder better than Ti-6Al-4V for 3D printing?

A: Yes, TC4 ELI has higher strength and toughness compared to Ti-6Al-4V in as-printed and post-treated states.

Q: Does TC4 ELI powder require hot isostatic pressing after additive manufacturing?

A: HIPing can eliminate internal pores and improve fatigue resistance. But for non-critical parts, as-printed TC4 ELI may suffice.

Q: What precision can be achieved with TC4 ELI powder in metal 3D printing?

A: Tolerances of ±0.1% are possible for TC4 ELI printed parts depending on the AM process used.

Q: Can TC4 ELI parts be machined after 3D printing?

A: Yes, but TC4 ELI is difficult to machine and requires rigid setups and sharp tools due to its hardness.

Q: What finish is possible for TC4 ELI AM parts?

A: As-printed surface roughness varies by process but finishing steps like grinding, EDM, and polishing allow smooth fine finishes.

Ti45NB Powder

Ti45NB Description:

Ti45NB Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

Ti45NB Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

Ti45Nb Powder for Additive Manufacturing

Ti45Nb powder, a marvel of material science, is making waves in the realm of additive manufacturing.

Understanding the Composition and Properties of Ti45Nb Powder

At its core, Ti45Nb powder is a metal alloy powder consisting primarily of titanium (Ti) and niobium (Nb). The magic lies in the specific ratio – roughly 55% titanium and 45% niobium by weight. This unique blend imbues the powder with a remarkable set of properties, as summarized in the table below:

Unveiling the Characteristics of Ti45Nb Powder

Beyond its composition and properties, Ti45Nb powder possesses several key characteristics that make it a game-changer in additive manufacturing:

High Strength-to-Weight Ratio: Imagine a material that’s incredibly strong yet surprisingly lightweight. That’s the beauty of Ti45Nb powder. This characteristic makes it ideal for applications where weight reduction is crucial, such as aerospace and automotive components.

Excellent Biocompatibility: For medical implants that need to seamlessly integrate with the human body, biocompatibility is paramount. Ti45Nb powder shines in this area, making it a promising material for prosthetics, dental implants, and other medical devices.

Superior Corrosion Resistance: Imagine a material that can withstand harsh environments without succumbing to rust or degradation. Ti45Nb powder exhibits exceptional corrosion resistance, making it perfect for applications exposed to saltwater, chemicals, or extreme temperatures.

Tailor-Made for Additive Manufacturing: The fine, free-flowing nature of Ti45Nb powder makes it perfectly suited for various additive manufacturing techniques like laser beam melting and electron beam melting. These techniques allow for the creation of complex, near-net-shape components with high precision.

Where Does Ti45Nb Powder Shine? Exploring its Applications

The exceptional properties of Ti45Nb powder translate into a wide range of exciting applications across various industries. Here’s a glimpse into some of the most promising areas:

Exploring the Specifications, Sizes, Grades, and Standards

As with any material, Ti45Nb powder comes in various specifications, sizes, grades, and needs to adhere to specific standards. Here’s a breakdown to help you navigate the options:

Frequently Asked Questions (FAQ) About Ti45Nb Powder

What are the advantages of using Ti45Nb powder over other metal powders?

Ti45Nb powder offers a unique combination of properties that make it advantageous in several ways:

High strength-to-weight ratio: Ideal for weight-critical applications.

Excellent biocompatibility: Perfect for medical implants.

Superior corrosion resistance: Withstands harsh environments.

Tailor-made for additive manufacturing: Enables the creation of complex, near-net-shape components.

Is Ti45Nb powder difficult to work with?

While Ti45Nb powder requires specific handling procedures due to its fine particle size, it’s generally compatible with various additive manufacturing techniques like laser beam melting and electron beam melting.

What are the safety considerations when working with Ti45Nb powder?

As with any metal powder, Ti45Nb powder can pose inhalation risks. It’s crucial to follow proper safety protocols like using a fume hood and wearing appropriate personal protective equipment (PPE) when handling the powder.

What is the future outlook for Ti45Nb powder?

With its exceptional properties and growing adoption in additive manufacturing, Ti45Nb powder is poised for a bright future. We can expect to see it play an increasingly important role in various industries, pushing the boundaries of what’s possible in terms of material performance and design complexity.

Ti6Al4V Powder

Ti6Al4V Description:

Ti6Al4V Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

Ti6Al4V Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

Overview of Ti6Al4V Powder

Ti6Al4V powder, also referred to as Grade 5 titanium alloy, is one of the most popular titanium alloy powders. It contains 6% aluminum and 4% vanadium as the key alloying elements along with the remainder titanium.

Spherical powder ti6al4v offers an exceptional combination of high strength, low weight, corrosion resistance, biocompatibility, and workability.

Key properties and advantages of Ti6Al4V powder:

Ti6Al4V Powder Properties and Characteristics

Ti6Al4V is widely used across aerospace, medical, automotive, chemical, and consumer industries owing to its well-balanced property profile.

Ti6Al4V Powder Composition

Titanium forms the matrix providing strength and corrosion resistance

Aluminum stabilizes alpha phase and increases strength

Vanadium stabilizes beta phase and improves workability

Other elements limited as impurities

The optimized Ti-Al-V ratios provide an exceptional combination of strength, ductility, fracture toughness, and fatigue strength.

Ti6Al4V Powder Physical Properties

Low density compared to steels

High melting point enables use at moderately elevated temperatures

Low thermal conductivity requires design considerations

High electrical resistivity suitable for corrosion resistant fasteners

CTE lower than steels and nickel alloys

These properties make Ti6Al4V well suited for many lightweight structural applications across industries.

Ti6Al4V Powder Mechanical Properties

Excellent combination of high strength and reasonable ductility

Strength exceeds other titanium grades like commercially pure titanium

Hardness higher than unalloyed titanium

Outstanding fatigue life makes it suitable for cyclic loading applications

The properties make Ti6Al4V suitable for demanding applications requiring high specific strength and fatigue resistance.

Ti6Al4V powder is used widely across industries:

Ti6Al4V Powder Applications

Some specific product applications include:

Bone plates, joint replacement implants

Airplane and helicopter structural components

Automotive engine valves and connecting rods

Chemical equipment like pipes, pumps, valves

Sporting goods including golf clubs and bicycle frames

Additive manufacturing of lightweight structures

Ti6Al4V provides the best strength-to-weight ratio and biocompatibility for critical structural parts across these demanding sectors.

Ti6Al4V Powder Applications in Metal 3D Printing

Ti6Al4V powder is a widely used material for metal 3D printing due to its exceptional mechanical properties, biocompatibility, and corrosion resistance. It is particularly well-suited for applications in the aerospace, medical, and automotive industries. Here are some of the metal 3D printing methods that can utilize Ti6Al4V powder:

1. Selective Laser Melting (SLM): SLM is a powder bed fusion (PBF) technique that employs a high-power laser to selectively melt and fuse fine layers of Ti6Al4V powder. This method produces high-density, high-strength parts with complex geometries.
2. Electron Beam Melting (EBM): EBM is another PBF technique that utilizes a focused electron beam to melt Ti6Al4V powder. It is known for its ability to produce parts with excellent surface quality and fine features.
3. Directed Energy Deposition (DED): DED is an additive manufacturing process that deposits material through a nozzle while simultaneously melting it with a laser or electron beam. Ti6Al4V powder can be used in DED to create large-scale, near-net-shape components.
4. Binder Jetting (BJ): BJ is a PBF technique that uses a liquid binder to selectively adhere Ti6Al4V powder particles together. The unbound powder is then removed, leaving a pre-formed part that is sintered to achieve full density.

Additional Considerations:

The choice of 3D printing method for Ti6Al4V powder depends on the specific application requirements, such as part geometry, mechanical properties, and surface finish.

Each 3D printing method has its own advantages and limitations, and it is crucial to carefully evaluate these factors before selecting the most suitable technique.

Proper handling and storage of Ti6Al4V powder are essential to ensure the quality of 3D-printed parts and to minimize safety hazards.

Ti6Al4V powder continues to be a valuable material for metal 3D printing, enabling the fabrication of high-performance components for various industries. As 3D printing technologies advance, the applications of Ti6Al4V powder are expected to expand even further.

Ti6Al4V Powder Standards

These define:

Chemical composition ranges

Required mechanical properties

Powder production method – inert gas atomization

Impurity limits like O, N, C, Fe

Particle size distribution and morphology

Testing methods to verify powder quality

Certified Ti6Al4V powder meeting these specifications ensures optimal properties and performance for different applications across industries.

Ti6Al4V Powder Particle Sizes

Finer powder provides higher resolution and surface finish

Coarser powder suits high deposition rate methods like cold spraying

Size range tailored based on production method used

Spherical morphology maintained across size ranges

Controlling particle size distribution and morphology is critical for high powder packing density, flowability, and final part properties.

Ti6Al4V Powder Apparent Density

Higher apparent density improves powder flowability and die filling efficiency

Values up to 65% are possible with optimized spherical powder

High apparent density minimizes press cycle time

Maximizing apparent density allows efficient automated powder pressing and sintering to full density.

Ti6Al4V Powder Production Method

Ti6Al4V Powder Production

VIGA (Vacuum Induction Inert Gas Atomization) Equipment

VIGA equipment has a wide range of applications, mainly for the production of high-performance iron-based, nickel-based, cobalt-based, aluminium-based, copper-based and other advanced alloy powder materials. It is widely used in aerospace, health, tooling, automobile, machinery, electronics, new energy and other fields and also suitable for additive manufacturing (3D printing), melting deposition, laser cladding, thermal spraying, powder metallurgy, hot isostatic pressing and other advanced manufacturing processes.

Gas atomization with inert gas produces clean, spherical powder

Vacuum processing minimizes gaseous impurities

Multiple remelts improve uniformity of composition

Post-processing allows particle size distribution control

Automated methods combined with stringent quality control result in reliable and consistent Ti6Al4V powder suitable for critical applications.

Ti6Al4V for industrial applications: $100-150 per kg

Significantly lower pricing applicable for bulk order quantities in the tons range.

Ti6Al4V Powder Handling and Storage

Although Ti6Al4V powder is relatively inert, recommended precautions should be taken during handling and storage to preserve purity.

Ti6Al4V Powder Inspection and Testing

Testing ensures the powder meets the required chemical composition, physical characteristics, morphology, density, and flow specifications per applicable standards.

Ti6Al4V Powder Pros and Cons

Advantages of Ti6Al4V Powder

Excellent strength-to-weight ratio

High fatigue strength and fracture toughness

Outstanding corrosion resistance

Good ductility and formability

High biocompatibility for medical uses

Cost-effective compared to other titanium alloys

Limitations of Ti6Al4V Powder

Moderate high temperature oxidation resistance

Lower strength than some titanium alloys

High reactivity requires inert processing atmosphere

Difficult to machine in fully sintered state

Limitations in welding the alloy

Toxicity concerns about vanadium element

Comparison With Ti64 and Ti Grade 2 Powders

Ti6Al4V vs. Ti64 and Grade 2 Powder

Ti6Al4V and Ti64 have virtually identical properties

Grade 2 Ti provides better ductility but lower strength

Ti6Al4V preferred for critical structural parts needing high strength

Ti6Al4V Powder FAQs

Q: What are the main applications of Ti6Al4V powder?

A: The main applications include aerospace structural components, biomedical implants like hip and knee joints, automotive parts like valves and connecting rods, chemical process equipment, and consumer products like sports equipment and watch cases.

Q: Why is Ti6Al4V the most popular titanium alloy?

A: Ti6Al4V provides the best all-round combination of high strength, low density, fracture toughness, corrosion resistance, bio-compatibility, weldability, and moderate cost.

Q: What precautions should be taken when working with Ti6Al4V powder?

A: Recommended precautions include using protective gear, handling in inert atmosphere, avoiding ignition sources, controlling static charges, using non-sparking tools, and storing sealed containers in a cool, dry place.

Q: How does vanadium affect the properties of Ti6Al4V alloy?

A: Vanadium acts as a beta stabilizer which improves workability. It also contributes to precipitation hardening which imparts strength and high temperature creep resistance to the alloy.

Titanium And Aluminum TA7 Powder

Titanium And Aluminum TA7 Description:

TTitanium And Aluminum TA7 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

Titanium And Aluminum TA7 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

Titanium and aluminum TA7 powder

TA7 powder belongs to the family of titanium aluminides, which are intermetallic compounds composed of titanium and aluminum. This unique powder exhibits exceptional strength, lightweight characteristics, and high-temperature stability, making it an attractive choice for numerous engineering applications.

Overview of Titanium and Aluminum TA7 Powder

TA7 belongs to the titanium-aluminide intermetallic alloy system combining the lightweight properties of aluminum with the strength and corrosion resistance of titanium. The near-equiatomic ratio of Ti and Al provides an excellent balance of properties for elevated temperature applications.

Key characteristics of TA7 powder include:

Very high specific strength (strength-to-weight ratio)

Excellent high temperature tensile and creep strength

Low density compared to nickel or steel alloys

Good corrosion resistance in various environments

Available in range of particle sizes and morphologies

TA7 powder has emerged as an excellent choice for reducing weight and improving efficiency in aerospace engines and airframes operating at high temperatures.

Chemical Composition of TA7 Powder

TA7 powder has the following nominal composition:

Properties of TA7 Powder

Key properties of TA7 powder include:

The properties like high strength, low density, oxidation resistance and thermal stability make TA7 suitable for the most demanding elevated temperature applications.

Production Method for TA7 Powder

TA7 powder can be produced via methods like:

Gas Atomization – High pressure inert gas used to atomize molten TA7 alloy resulting in spherical powder ideal for AM.

Plasma Rotating Electrode Process – Centrifugal disintegration of rapidly rotating molten metal stream produces spherical powder.

Mechanical Alloying – High energy ball milling of blended elemental Ti and Al powders followed by annealing.

Gas atomization provides excellent control over powder characteristics like particle size distribution, morphology, microcleanliness and flowability.

Applications of TA7 Powder

TA7 powder is commonly used in:

Additive Manufacturing – Selective laser melting to produce complex airfoil shapes, impellers, turbine blades.

Metal Injection Molding – To manufacture small, complex net-shape parts like turbocharger components needing high strength and temperature resistance.

Thermal Spray Coatings – Applied via plasma or HVOF spraying on valve surfaces, bearings, landing gear components needing wear/corrosion resistance at high temperatures.

Powder Metallurgy – Pressing and sintering to create lightweight, high-strength structural parts for aerospace applications.

Specifications of TA7 Powder

TA7 powder is available under various size ranges, shapes and purity levels:

Particle Size: From 15-45 μm for AM methods, up to 100 μm for thermal spray processes.

Morphology: Near-spherical powder shape provides optimal flow and packing density.

Purity: From commercial purity to ultra high purity levels based on impurity limits and process requirements.

Oxygen Content: Levels maintained below 2000 ppm for most applications.

Flow Rate: Powder customized for excellent flow rates above 25 s/50 g.

Storage and Handling of TA7 Powder

TA7 powder requires careful storage and handling:

Should be stored in sealed containers under inert gas like argon to prevent oxidation.

Avoid accumulation of fine powder to minimize risk of dust explosions.

Use proper PPE, ventilation, grounding and safety practices during powder handling.

Prevent contact between powder and ignition sources due to flammability hazard.

Follow applicable safety guidelines from supplier SDS.

Care should be taken when handling this highly reactive alloy powder.

Inspection and Testing of TA7 Powder

Key quality control tests performed on TA7 powder:

Chemical analysis using ICP-OES or XRF to ensure composition meets specifications.

Particle size distribution using laser diffraction as per ASTM B822 standard.

Morphology analysis through SEM imaging.

Powder flow rate measurement using Hall flowmeter as per ASTM B213 standard.

Density measurement by helium pycnometry.

Impurity analysis through inert gas fusion or ICP-MS.

Microstructure characterization by X-ray diffraction.

Thorough testing ensures batch consistency and powder quality for the intended application.

Comparison Between TA7 and Inconel 718 Powders

TA7 and Inconel 718 powders compared:

TA7 offers weight savings over Inconel 718. But workability is poor and availability is lower for titanium aluminide powder.

TA7 Powder FAQs

Q: How is TA7 powder produced?

A: TA7 powder is commercially produced using gas atomization, plasma rotating electrode process, and mechanical alloying followed by annealing. Gas atomization offers the best control of powder characteristics.

Q: What are the main applications of TA7 powder?

A: The major applications of TA7 powder include additive manufacturing, thermal spray coatings, metal injection molding, and powder metallurgy to manufacture lightweight structural parts needing high temperature capability.

Q: What is the typical TA7 powder size used for selective laser melting?

A: For SLM process, the ideal TA7 powder size range is 15-45 microns with spherical morphology and good powder flow and packing density.

Q: Does TA7 powder require special handling precautions?

A: Yes, it is highly reactive and requires careful handling under inert atmosphere using proper ventilation, grounding, PPE to prevent fire or explosion hazards.

Q: Where can I purchase TA7 powder suitable for aerospace parts?

A: For aerospace applications needing lightweight and high strength, TA7 powder can be purchased from leading manufacturers including Nanochemazone.