300M Stainless Steel Powder

Product	300M Stainless Steel Powder
CAS No.	12597-68-1
Appearance	Fine Metallic Gray Powder
Purity	≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient	Fe-Cr-Ni
Density	7.9g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-168/25

300M Stainless Steel Description:

300M Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

300M Stainless Steel Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

300M Stainless Steel Powder

300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties.

300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts

300M has a high nickel and chromium content which gives it excellent corrosion resistance comparable to 304 and 316 stainless steel. The composition is controlled within narrow ranges as shown below:

300M Stainless Steel Powder Composition

Element	Composition Range
Carbon (C)	0.05% max
Silicon (Si)	1.0% max
Manganese (Mn)	2.0% max
Phosphorus (P)	0.03% max
Sulfur (S)	0.01% max
Chromium (Cr)	24.0-26.0%
Nickel (Ni)	19.0-22.0%
Molybdenum (Mo)	4.0-5.0%
Nitrogen (N)	0.10-0.16%
Iron (Fe)	Balance

The key alloying elements like chromium, nickel, and molybdenum give 300M stainless its unique properties. The high chromium content provides excellent corrosion and oxidation resistance. Nickel further enhances this by making the steel more resistant to reducing acids. Molybdenum improves pitting and crevice corrosion resistance in chlorides.

Nitrogen is also added to stabilize the austenitic structure and increase strength through solid solution strengthening. Carbon is restricted to minimize carbide precipitation. The end result is a versatile corrosion resistant steel powder ideal for additive manufacturing.

300M Stainless Steel Powder Properties

300M stainless steel provides an excellent combination of high strength and good ductility along with outstanding corrosion resistance. Some key properties are outlined below:

300M Stainless Steel Powder Properties

Property	Value
Density	7.9 g/cm3
Melting Point	1370°C (2500°F)
Thermal Conductivity	12 W/m-K
Electrical Resistivity	72 μΩ-cm
Modulus of Elasticity	200 GPa
Poisson’s Ratio	0.29
Tensile Strength	165ksi (1140 MPa)
Yield Strength	140ksi (965 MPa)
Elongation	35%

The austenitic structure gives 300M enhanced toughness and ductility compared to martensitic grades. It also makes the steel non-magnetic. The material has good strength up to 600°C and can be used at cryogenic temperatures. Corrosion resistance is comparable to 316L grade. Wear resistance is lower than martensitic grades but machinability is excellent.

Overall, 300M offers an exceptional balance of strength, ductility, fracture toughness, and corrosion resistance making it suitable for demanding additive manufacturing applications across industries like aerospace, chemical processing, oil & gas, etc.

300M Stainless Steel Powder Applications

Industry	Common Applications
Aerospace	Engine components, structural parts, landing gear
Automotive	Valve bodies, pump parts, turbocharger components
Medical	Implants, prosthetics, surgical instruments
Chemical	Pumps, valves, pipe fittings
Oil & Gas	Downhole tools, wellhead parts, offshore components
Industrial	Food processing equipment, press plates, dies and molds
Consumer	Watch cases, jewelry, decorative artware

The excellent corrosion resistance allows 300M to withstand harsh operating environments in industries like oil & gas, chemical processing, pollution control, etc. where parts are exposed to acids, alkalis, salts, or chlorides.

In aerospace applications, it offers high strength for weight reduction combined with good creep and fatigue resistance at elevated temperatures. The austenitic structure gives excellent fracture toughness.

In medical uses like implants and surgical tools, the good biocompatibility and high strength of 300M stainless are advantageous. For consumer products, the attractive appearance and ability to polish to a mirror finish make it suitable for decorative applications.

Additive manufacturing enables producing components with complex geometries and internal features which are not possible with conventional fabrication routes. This expands the design freedom and range of applications for 300M stainless steel powder.

300M Stainless Steel Powder Specifications

300M powder is commercially available in different size ranges, morphologies, and blends tailored for various additive manufacturing processes. Some key specifications are provided below:

300M Stainless Steel Powder Specifications

Parameter	Typical Values
Particle shape	Spherical, satellite, irregular
Particle size	15-45 μm, 15-53 μm, 53-150 μm
Apparent density	2.5-4.5 g/cm3
Tap density	3.5-4.5 g/cm3
Flow rate	15-25 s/50g
Carbon content	< 0.05 wt%
Oxygen content	< 0.15 wt%
Nitrogen content	0.10-0.16 wt%
Hydrogen content	< 0.0015 wt%

Spherical powders spread easily and have good flowability for uniform layer deposition. They are ideal for SLS/DMLS processes.

Irregular and satellite morphologies provide better packing density for binder jetting.

Smaller particle sizes (~20 μm) are preferred for better resolution and surface finish.

Larger sizes (~45-150 μm) improve powder flow and reduce recoater jamming.

chemistry, especially of interstitial elements like C, N, O, H is controlled to avoid vaporization and porosity issues during printing.

Gases like nitrogen and argon may be used during atomization to minimize oxidation and hydrogen pickup. Alloying elements are adjusted to compensate for vapor losses during processing.

300M Stainless Steel Powder Handling

300M powder should be handled with care to avoid contamination or mixing with other materials. Some guidelines are provided below:

300M Stainless Steel Powder Handling

Store unopened containers in a dry, inert environment to prevent oxidation and moisture pickup

Open containers inside gloveboxes filled with argon to prevent air exposure

Use tools and containers dedicated only for 300M to prevent cross-contamination

Avoid contact with iron or carbon to prevent composition changes

Measure powder weight accurately before reuse to control blend ratios

Sieve powders before reuse to break up agglomerates and remove large particles

Do not pour powder directly back into the main container to prevent mixing of new and used powder

Clean equipment thoroughly between handling batches to prevent cross-contamination

Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.

300M Stainless Steel Powder Storage

300M powder should be stored in the following conditions:

300M Stainless Steel Powder Storage

Store in original sealed containers until ready to use

Use inert gas sealing or vacuum packaging for long-term storage

Store in a cool, dry location away from direct sunlight

Ambient temperatures between 10-25°C are ideal for storage

Avoid temperature swings and humidity which can cause condensation

Use desiccant bags when opening containers to absorb moisture

Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation

Rotate stock using a first-in-first-out (FIFO) system

Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life.

300M Stainless Steel Powder Safety

300M powder requires handling precautions similar to other fine stainless steel powders:

300M Stainless Steel Powder Safety

Use appropriate PPE during handling – gloves, respirators, eye protection

Avoid breathing powder dust – use ventilation and masks

Avoid skin contact to prevent sensitization – use gloves

Use spark-proof tools and vacuum systems designed for combustible dust

Inert gas gloveboxes provide protection during handling

Explosion proof lighting and electrical equipment are recommended

Follow SDS precautions and wear PPE mentioned during processing

Maintain cleanliness to avoid particle accumulation and minimize risks

Use dust collection systems and housekeeping procedures to lower combustible dust hazards

Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential.

300M Stainless Steel Powder Printing

300M requires optimized printing parameters tailored for the alloy:

300M Stainless Steel Printing Parameters

Laser power/energy density: 150-220 W, 50-90 J/mm3

Scan speeds: 600-1200 mm/s

Hatch spacing: 80-120 μm

Layer thickness: 20-50 μm

Counterflow argon is preferred over nitrogen

Oxygen levels below 1000 ppm prevent oxidation

Preheating to 80-150°C reduces residual stresses

Stress relief heat treatments mandatory to prevent cracking

Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models.

300M Stainless Steel Powder Post-Processing

Typical post-processing methods for 300M parts include:

300M Stainless Steel Part Post-Processing

Support removal using EDM or sand blasting

Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking

Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength

Heat treatment at 900-950°C to adjust hardness/strength

Sanding, bead blasting, grinding, polishing to improve surface finish

Passivation in nitric acid for removing heat tint and enhancing corrosion resistance

Shot peening to induce compressive stresses and improve fatigue life

Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances

Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements.

300M Stainless Steel Powder Quality Control

Extensive testing should be performed to ensure powder and printed part quality:

300M Stainless Steel Powder Testing

Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.

300M Stainless Steel Powder Storage

300M powder should be stored in the following conditions:

300M Stainless Steel Powder Storage

Store in original sealed containers until ready to use

Use inert gas sealing or vacuum packaging for long-term storage

Store in a cool, dry location away from direct sunlight

Ambient temperatures between 10-25°C are ideal for storage

Avoid temperature swings and humidity which can cause condensation

Use desiccant bags when opening containers to absorb moisture

Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation

Rotate stock using a first-in-first-out (FIFO) system

Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life.

300M Stainless Steel Powder Safety

300M powder requires handling precautions similar to other fine stainless steel powders:

300M Stainless Steel Powder Safety

Use appropriate PPE during handling – gloves, respirators, eye protection

Avoid breathing powder dust – use ventilation and mask

Avoid skin contact to prevent sensitization – use gloves

Use spark-proof tools and vacuum systems designed for combustible dust

Inert gas gloveboxes provide protection during handling

Explosion proof lighting and electrical equipment are recommended

Follow SDS precautions and wear PPE mentioned during processing

Maintain cleanliness to avoid particle accumulation and minimize risks

Use dust collection systems and housekeeping procedures to lower combustible dust hazards

Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential.

300M Stainless Steel Powder Printing

300M requires optimized printing parameters tailored for the alloy:

300M Stainless Steel Printing Parameters

Laser power/energy density: 150-220 W, 50-90 J/mm3

Scan speeds: 600-1200 mm/s

Hatch spacing: 80-120 μm

Layer thickness: 20-50 μm

Counterflow argon is preferred over nitrogen

Oxygen levels below 1000 ppm prevent oxidation

Preheating to 80-150°C reduces residual stresses

Stress relief heat treatments mandatory to prevent cracking

Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models.

300M Stainless Steel Powder Post-Processing

Typical post-processing methods for 300M parts include:

300M Stainless Steel Part Post-Processing

Support removal using EDM or sand blasting

Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking

Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength

Heat treatment at 900-950°C to adjust hardness/strength

Sanding, bead blasting, grinding, polishing to improve surface finish

Passivation in nitric acid for removing heat tint and enhancing corrosion resistance

Shot peening to induce compressive stresses and improve fatigue life

Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances

Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements.

300M Stainless Steel Powder Quality Control

Extensive testing should be performed to ensure powder and printed part quality:

300M Stainless Steel Powder Testing

Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.	Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.
300M Stainless Steel Powder Storage	300M Stainless Steel Powder Storage
300M powder should be stored in the following conditions:	300M powder should be stored in the following conditions:
300M Stainless Steel Powder Storage	300M Stainless Steel Powder Storage
Store in original sealed containers until ready to use	Store in original sealed containers until ready to use
Use inert gas sealing or vacuum packaging for long-term storage	Use inert gas sealing or vacuum packaging for long-term storage
Store in a cool, dry location away from direct sunlight	Store in a cool, dry location away from direct sunlight

300M Stainless Steel Part Testing

Test	Details
Density	Archimedes’, Helium pycnometry
Surface roughness	Profilometer, interferometry
Hardness	Rockwell, Vickers, Brinell
Tensile strength	ASTM E8
Microstructure	Optical microscopy, image analysis
Layer bonding	Electron microscopy, dye penetrant
Porosity	X-ray tomography, image analysis
Surface defects	Penetrant testing, microscopy

Comprehensive testing as per industrial standards ensures consistent powder quality and printed part performance. It minimizes defects and prevents part failures in service.

Advantages of 300M Stainless Steel Powder

Some of the advantages of using 300M powder for additive manufacturing include:

Excellent corrosion resistance comparable to 316L stainless steel

High strength with good ductility and fracture toughness

Can be processed easily using laser powder bed fusion, binder jetting, etc.

Good dimensional accuracy and surface finish in printed parts

Performs well in harsh environments and at elevated temperatures

Can produce complex geometries not possible with conventional methods

Parts can be heat treated to tailor properties like hardness, strength, etc.

Offers design flexibility not limited by typical manufacturing constraints

Saves material, energy, and costs versus subtractive methods

Widely available from leading suppliers to ensure reliable material supply

The combination of outstanding material properties, advanced manufacturability, and customizability make 300M an ideal alloy for mission-critical AM components across industries.

Limitations of 300M Stainless Steel Powder

300M also has some limitations to consider:

More expensive than common alloys like 316L or 17-4PH stainless

Requires optimized processing parameters tailored for the alloy

Sensitive to contamination from improper powder handling

Need for hot isostatic pressing (HIP) to eliminate internal voids

Lower wear resistance than martensitic stainless steel powders

Requires post-processing and finishing operations

High thermal stresses can cause cracking; heat treatments mandatory

Oxidation and nitrogen absorption can occur during processing

Parts may require supports to avoid deformation during printing

Limited number of suppliers compared to more common alloys

The specialized composition, high cost, and need for controlled processing conditions limit its use to critical applications where performance justifies the higher cost.

300M vs 316L vs 17-4PH Stainless Steel Powder

How does 300M compare against other popular stainless steel powders like 316L and 17-4PH?

Comparison of Stainless Steel Powders

Alloy	Composition	Properties	Applications
300M	High Ni, Cr, Mo	Excellent corrosion resistance, good ductility and toughness, high strength to 600°C	Aerospace, oil & gas, chemical, high temp uses
316L	Medium Ni, Cr	Excellent corrosion resistance, readily weldable, good bio-compatibility	Marine hardware, medical implants, food processing
17-4PH	Medium Ni, Cr + Cu	High hardness and strength, good corrosion resistance, heat treatable	Aerospace, tooling, automotive, plastic molds

300M provides the best combination of corrosion resistance and useful strength at elevated temperatures. 17-4PH is preferred for applications

300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties.

300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts.

Here is more content continuing the comparison between 300M, 316L, and 17-4PH stainless steel powders:

Detailed Comparison

300M has higher tensile strength than 316L and lower ductility. It maintains strength up to     600°C better than 316L.

2 316L has the best all-round corrosion resistance followed by 300M and 17-4PH. 300M resists  pitting and crevice corrosion better than 316L.

17-4PH achieves the highest hardness after heat treatment but has lower toughness than 300M and 316L.

300M has higher nickel content than 316L and 17-4PH which improves corrosion resistance. 17-4PH contains copper for precipitation hardening.

300M is used in specialized applications requiring strength at elevated temperatures like aerospace components. 316L is widely used in corrosive environments across industries where high strength is not critical.

17-4PH suits applications requiring high hardness like molds, tooling, and wear-resistant parts for automotive and consumer uses.

300M and 17-4PH powders are more expensive than common 316L powder. 17-4PH is relatively easier to process by laser sintering than 300M.

All three are readily weldable grades in the annealed/solutionized condition. 17-4PH requires aging treatment after welding to restore properties.

300M requires stress relieving heat treatments after printing to prevent cracking. 17-4PH is typically H900 heat treated post-build for optimal properties.

In summary, 300M fills a niche between generalized corrosion resistance of 316L and high strength/hardness of martensitic 17-4PH. It provides the best elevated temperature properties crucial for aerospace applications.

300M Stainless Steel Powder Questions

Here are some common questions asked about 300M stainless steel powder:

300M Stainless Steel Powder FAQs

Q: What particle size is best for printing 300M stainless steel?

A: 15-45 microns is recommended for SLM/DMLS. Larger sizes 45-100 microns improve flowability but reduce resolution.

Q: What is the typical density achieved for 300M parts printed by laser powder bed fusion?

A: Printed density over 99% is achievable with optimized parameters. HIP helps eliminate internal voids.

Q: What is the typical surface roughness of as-printed 300M parts?

A: Around 10-15 microns Ra surface roughness is typical, which can be reduced to under 1 micron by polishing.

Q: Does 300M require any post-processing heat treatments?

A: Yes, stress-relieving at 1065-1120°C to prevent cracking followed by cooling at <50°C/hr is recommended.

Q: What are some typical applications of binder-jet printed 300M parts?

A: Tooling components, jigs, fixtures, plastic injection molds are common applications benefitting from the hardness and corrosion resistance.

Q: How should unused 300M powder be stored for reuse?

A: In a dry, inert atmosphere sealed container at 10-25°C for up to 1 year. Store away from iron contamination.

Q: Can you heat treat 300M to increase its hardness?

A: Yes, aging at 900-950°C can increase hardness up to 38 HRC similar to precipitation hardening grades.

This covers some key questions about 300M powder. Please reach out for any other specific queries.

310 Powder

Product	310 Powder
CAS No.	12060-00-3
Appearance	Silvery Powder
Purity	≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient	Fe-25Cr-20Ni
Density	7.9g/cm3
Molecular Weight	150-160 g/mol
Product Codes	NCZ-DCY-170/25

310 Description:

310 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

310 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

310 Powder

310 powder is an austenitic stainless steel powder containing high levels of chromium, nickel and nitrogen for enhanced mechanical properties and corrosion resistance. It offers an excellent combination of strength, hardness, toughness and wear resistance.

Overview of 310 Powder

310 powder is an austenitic stainless steel powder containing high levels of chromium, nickel and nitrogen for enhanced mechanical properties and corrosion resistance. It offers an excellent combination of strength, hardness, toughness and wear resistance.

310 Powder Properties and Characteristics

Properties	Details
Composition	Fe-25Cr-20Ni-0.25N alloy
Density	8.1 g/cc
Particle shape	Irregular, angular
Size range	10-150 microns
Apparent density	Up to 50% of true density
Flowability	Moderate
Strength	Very high for a 300 series powder
Wear resistance	Excellent due to work hardening

310 powder is widely used in applications requiring hardness, wear resistance, and corrosion resistance like valve parts, shafts, bearing cages, fasteners, surgical instruments etc.

310 Powder Composition

Element	Weight %
Iron (Fe)	Balance
Chromium (Cr)	24-26%
Nickel (Ni)	19-22%
Nitrogen (N)	0.2-0.4%
Carbon (C)	0.25% max
Silicon (Si)	1.5% max
Manganese (Mn)	2% max
Sulfur (S)	0.03% max
Phosphorus (P)	0.045% max

Iron provides the ferritic matrix and ductility

Chromium and nickel enhance corrosion resistance

Nitrogen provides solid solution strengthening

Carbon, silicon, manganese controlled as tramp elements

The optimized composition provides an excellent combination of strength, hardness, corrosion resistance, and cost.

310 Powder Physical Properties

Property	Values
Density	8.1 g/cc
Melting point	1370-1400°C
Electrical resistivity	0.8 μΩ-m
Thermal conductivity	12 W/mK
Thermal expansion	11 x 10^-6 /K
Maximum service temperature	1150°C

High density compared to ferritic stainless steels

Maintains excellent strength at elevated temperatures

Resistivity higher than pure iron or carbon steels

Lower thermal conductivity than carbon steel

Can withstand continuous service up to 1150°C

The physical properties make 310 suitable for high temperature applications requiring hardness, strength and corrosion resistance.

310 Powder Mechanical Properties

Property	Values
Tensile strength	760-900 MPa
Yield strength	450-550 MPa
Elongation	35-40%
Hardness	32-38 HRC
Impact strength	50-100 J
Modulus of elasticity	190-210 GPa

Very high strength for 300 series stainless steel

Excellent hardness and wear resistance

High toughness and impact strength

Strength can be further increased through cold working

Cold working also significantly enhances hardness

The properties provide an excellent combination of strength, hardness and toughness required in many wear resistant applications.

310 Powder Applications

Industry	Example Uses
Petrochemical	Valves, pumps, shafts
Food processing	Extruder screws, blades
Automotive	Gears, shafts, fasteners
Manufacturing		Press tooling, bearing cages
Medical		Surgical instruments, implants

Some specific product uses:

High strength fasteners, bolts, nuts

Pump and valve components like seals, shafts

Food processing extruder screws and blades

High hardness press tooling and molds

Mixing equipment, impellers requiring wear resistance

Its excellent combination of properties make 310 widely used for specialized applications across industries.

310 Powder Standards

Standard	Description
ASTM A276	Standard specification for stainless steel bars and shapes
ASTM A314	Standard for stainless steel bent pipe and tubing
ASME SA-479	Specification for stainless steel tubing
AMS 5517	Annealed corrosion resistant steel bar, wire, forgings
AMS 5903	Precipitation hardening stainless steel bar, wire, forgings

These standards define:

Chemical composition limits of 310 alloy

Permissible impurity levels like S, P

Required mechanical properties

Approved production methods

Compliance testing protocols

Proper packaging, labeling and documentation

Meeting certification requirements ensures suitability of the powder.

310 Powder Particle Size Distribution

Particle Size	Characteristics
10-45 microns	Ultrafine grade for high density and surface finish
45-150 microns	Coarse grade provides good flowability

Finer particles allow greater densification during sintering

Coarser powder flows better and fills die cavities uniformly

Size range is tailored based on final part properties needed

Both gas and water atomized powders are available

Controlling particle size distribution allows optimizing processing behavior and final part performance.

310 Powder Apparent Density

Apparent Density	Details
Up to 50% of true density	For irregular powder morphology
4.5-5.5 g/cc typical	Improves with greater packing density

Higher apparent density improves powder flow and compressibility

Irregular morphology limits maximum packing density

Values up to 60% are possible with spherical powders

High apparent density improves press filling efficiency

Higher apparent density leads to better manufacturing productivity and part quality.

310 Powder Production

Method	Details
Gas atomization	High pressure inert gas breaks molten metal stream into fine droplets
Water atomization	High pressure water jet breaks metal into fine particles
Vacuum induction melting	High purity input materials melted under vacuum
Multiple remelting	Improves chemical homogenization
Sieving	Classifies powder into different particle size ranges

Gas atomization provides clean, spherical powder morphology

Water atomization is a lower cost process with irregular particles

Vacuum melting and remelting minimizes gaseous impurities

Post-processing allows customization of particle sizes

Automated production and stringent quality control result in consistent powder suitable for critical applications.

310 Powder Handling and Storage

Recommendation	Reason
Use PPE and ventilation	Avoid exposure to fine metallic particles
Ensure proper grounding	Prevent static discharge while handling
Avoid ignition sources	Powder can combust in oxygen atmosphere
Use non-sparking tools	Prevent possibility of ignition
Follow safety protocols	Reduce risk of burns, inhalation, ingestion
Store in stable containers	Prevent contamination or oxidation

310 Powder Pros and Cons

Advantages of 310 Powder

Excellent strength and hardness for stainless steel powder

High temperature strength and corrosion resistance

Good ductility, toughness and weldability

Excellent wear and abrasion resistance

Readily work hardens significantly

More cost-effective than high nickel or exotic alloys

Disadvantages of 310 Powder

Lower ductility than austenitic grades in annealed state

Lower pitting corrosion resistance than 316 grade

Requires care during welding to avoid sensitization

Limited cold heading and forming capability

Susceptible to sigma phase embrittlement at high temperatures

Surface discoloration over time in some environments

Comparison With 316L Powder

Parameter	310	316L
Density	8.1 g/cc	8.0 g/cc
Strength	760-900 MPa	485-550 MPa
Hardness	32-38 HRC	79-95 HRB
Corrosion resistance	Very good	Excellent
Cost	Low	High
Uses	Wear parts, tools	Chemical plants, marine

310 has far higher strength and hardness

316L provides better overall corrosion resistance

310 is more cost-effective than 316L

310 suited for applications needing hardness and wear resistance

316L preferred where corrosion is the primary concern

310 Powder FAQs

Q: What are the main applications of 310 stainless steel powder?

A: Main applications include high-strength fasteners, pump and valve components, extruder screws, press tooling, bearing cages, shafts, and surgical instruments requiring hardness, strength and wear resistance.

Q: What is nitrogen’s role in 310 stainless steel?

A: Nitrogen provides substantial solid solution strengthening which significantly increases the strength and hardness of 310 stainless steel.

Q: What precautions are needed when working with 310 powder?

A: Recommended precautions include ventilation, inert atmosphere, grounding, avoiding ignition sources, protective gear, using non-sparking tools, and safe storage in stable containers.

Q: How does 310 stainless steel differ from 304 and 316 grades?

A: 310 has much higher strength and hardness than 304 or 316 due to its high nitrogen content. It offers better wear resistance but lower corrosion resistance than 316.

AerMet100 Stainless Steel Powder

Product	AerMet 100 Stainless Steel Powder
CAS No.	12060-00-3
Appearance	Gray or Metallic Powder
Purity	≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient	Fe-13Cr-3Ni-1Mo-0.25C
Density	8.2g/cm3
Molecular Weight	155-165 g/mol
Product Codes	NCZ-DCY-177/25

AerMet100 Stainless Steel Description:

AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AerMet100 Stainless Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

AerMet100 Stainless Steel Powder

AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting.

This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details.

AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include:

High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC.

Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%.

Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses.

Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service.

Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments.

Weldability – The low carbon content allows for good weldability using standard fusion welding methods.

Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties.

This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads.

AerMet100 Stainless Steel Powder Composition

AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:

Element	Weight %
Iron (Fe)	Balance
Chromium (Cr)	15.0 – 17.0
Nickel (Ni)	7.0 – 10.0
Cobalt (Co)	8.0 – 10.0
Molybdenum (Mo)	4.0 – 5.0
Manganese (Mn)	< 1.0
Silicon (Si)	< 1.0
Carbon (C)	< 0.03

The key alloying elements and their effects are:

Chromium – Provides corrosion and oxidation resistance

Nickel – Increases toughness and ductility

Cobalt – Solid solution strengthener, increases strength

Molybdenum – Solid solution strengthener, increases strength and creep resistance

Manganese & Silicon – Deoxidizers to improve powder manufacturability

Carbon – Kept low for better weldability

The combination of these elements gives AerMet100 stainless steel its unique set of properties.

AerMet100 Stainless Steel Powder Properties

AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:

Property	As-Built	Heat Treated
Density	7.9 g/cc	7.9 g/cc
Porosity	< 1%	< 1%
Surface Roughness (Ra)	15-25 μm	15-25 μm
Hardness	30-35 HRC	34-38 HRC
Tensile Strength	170-190 ksi	190-220 ksi
Yield Strength (0.2% Offset)	160-180 ksi	180-210 ksi
Elongation	8-13%	10-15%
Reduction of Area	15-25%	15-25%
Modulus of Elasticity	27-30 Msi	29-32 Msi
CTE (70-400°C)	11-12 μm/m°C	11-12 μm/m°C
Conductivity	25-30% IACS	25-30% IACS

The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount.

AerMet100 Stainless Steel Powder Applications

The unique properties of AerMet100 make it an excellent choice for the following applications:

Aerospace

Structural brackets, braces, fuselage components

Landing gear parts, wing components, empennage

Engine mounts, exhaust components

Turbine blades, impellers, compressor parts

High-strength fasteners, bolts, nuts, rivets

Oil & Gas

Downhole drill tools and components

Wellhead parts, valves, pumps

Pressure vessels, pipe fittings

Subsea/offshore structural parts

Automotive

Power generation components

Drive systems parts like gears, shafts

Structural braces, chassis components

High-performance racing components

Industrial

Robotics parts subject to wear and impact

Dies, molds, tooling

Fluid handling parts like valves and pumps

Other high-cycle loaded components

The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well.

AerMet100 Stainless Steel Powder Specifications

Specification	Grade/Alloy
AMS 7245	AerMet100
ASTM F3056	AlloySpec 23A
DIN 17224	X3NiCoMoAl 15-7-3

Typical size distributions for AM processing are:

Particle Size	Distribution
15-53 μm	98%
<106 μm	99%

Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy.

Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245.

Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping.

Storage and Handling

To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply:

Store sealed containers in a cool, dry place away from moisture and sources of contamination

Avoid exposing powder to high humidity (>60% RH) for prolonged time

Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation

Pour and transfer powder in inert environments with low oxygen content if possible

Use powder handling equipment and accessories made from compatible materials to prevent contamination

Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties

Conduct testing of used powder to ensure it still meets all specifications for reuse

Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability.

Safety Information

Wear PPE when handling powder – gloves, respirator mask, goggles

Avoid skin contact to prevent possible allergic reactions

Prevent inhalation of fine powders over long periods

Ensure adequate ventilation and dust collection when processing

Use non-sparking tools to dispense and handle powder

Inert gas blanketing is recommended for powder handling

Follow all applicable safety data sheet (SDS) guidelines

Dispose according to local regulations and ensure containment

AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised.

Inspection and Testing

To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:

Test Method	Property Validated
Visual inspection	Powder flowability, contamination
Scanning electron microscopy	Particle size distribution and morphology
Energy dispersive X-ray spectroscopy	Alloy chemistry, contamination
X-ray diffraction	Phases present, contamination
Hall flowmeter	Powder flow rate
Apparent density	Powder packing density
Tap density test	Powder flowability
Sieve analysis	Particle size distribution per ASTM B214
Chemical analysis	Composition per AMS 7245, oxides
Density measurement	Powder density vs AMS 7245

Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc.

AerMet100 Stainless Steel Powder Comparison to Similar Materials

Alloy	Strength	Ductility	Weldability	Cost
AerMet100	Very high	Moderate	Fair	Moderate
17-4PH	High	Low	Poor	Low
Custom 465	Very high	Low	Poor	High
316L	Moderate	High	Excellent	Low
Inconel 718	High	High	Moderate	Very high

Advantages of AerMet100:

Higher strength than 17-4PH and 316L

Better ductility than Custom 465 for higher impact resistance

More weldable than precipitation hardening alloys

Lower cost than Inconel 718

Limitations of AerMet100:

Lower ductility/fracture toughness than austenitic 316L

Inferior weldability compared to 316L

Higher cost than 17-4PH or 316L

Lower strength than Custom 465 in peak aged condition

Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes.

FAQ

Q: What are the key benefits of AerMet100 alloy?

A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications.

Q: What heat treatment is used for AerMet100?

A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness.

Q: What welding methods can be used to join AerMet100 parts?

A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints.

Q: How does AerMet100 compare to maraging steels for AM?

A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging.

Q: Can AerMet100 be machined after AM processing?

A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining.

Q: What particle size range of AerMet100 powder is optimal for AM?

A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.

AlSi7Mg Powder

Product	AlSi7Mg Powder
CAS No.	N/A
Appearance	Silver-Gray Powder
Purity	≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient	Al-7Si-0.3Mg
Density	2.65-2.68g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-195/25

AlSi7Mg Description:

AlSi7Mg Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlSi7Mg Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

AlSi7Mg powder

AlSi7Mg powder is an aluminum alloy powder that primarily consists of aluminum (Al), silicon (Si), and magnesium (Mg). The “7” in its name signifies the percentage of silicon, while “Mg” represents the magnesium content. This powder exhibits excellent strength, low density, and impressive thermal properties, making it a preferred choice in multiple industries.

Overview of AlSi7Mg Powder

AlSi7Mg or A357 alloy is a versatile foundry alloy that possesses properties between pure aluminum and high-silicon hypereutectic alloys. The silicon additions improve castability and enhance mechanical properties while magnesium improves strength.

Key characteristics of AlSi7Mg powder include:

Good strength and hardness

Excellent fluidity and castability

Good machinability and polishability

High thermal conductivity

Good corrosion resistance

Low coefficient of thermal expansion

Available in range of particle sizes

AlSi7Mg powder is used for producing automotive components, hydraulic parts, and other precision castings needing balanced properties.

Chemical Composition of AlSi7Mg Powder

Element	Weight %
Aluminum (Al)	Balance
Silicon (Si)	6-8%
Magnesium (Mg)	0.4-0.8%
Iron (Fe)	0.15-0.5%
Manganese (Mn)	0.1% max
Copper (Cu)	0.1% max
Zinc (Zn)	0.1% max
Titanium (Ti)	0.25% max

Properties of AlSi7Mg Powder

Property	Value
Density	2.68 g/cm3
Melting Point	~600°C
Thermal Conductivity	130-160 W/mK
Electrical Resistivity	3-5 μΩ.cm
Young’s Modulus	70-80 GPa
Poisson’s Ratio	0.33
Tensile Strength	250-300 MPa
Yield Strength	140-180 MPa
Elongation	4-8%
Hardness	80-100 Brinell

The silicon additions increase the strength while retaining good ductility and machinability. The alloy has excellent castability and thermal properties.

Production Method of AlSi7Mg Powder

Commercial production processes used for AlSi7Mg powder include:

Gas Atomization – Molten alloy stream broken into fine droplets by inert gas jets. Produces spherical powder.

Water Atomization – High pressure water jet impacts molten metal to yield fine powders. Cost effective but higher oxygen pickup.

Mechanical Alloying – Ball milling of aluminum and silicon powders followed by cold compaction and sintering.

Gas atomization provides the most control over powder characteristics like particle size distribution, morphology, and microstructure.

Applications of AlSi7Mg Powder

Metal Injection Molding – To manufacture small intricate parts with tight tolerances and good mechanical properties.

Additive Manufacturing – Used in binder jetting, laser melting and other AM processes to produce complex components.

Castings – Added to melts to improve fluidity. Used to manufacture automotive parts requiring durability.

Powder Metallurgy – Press and sinter process to create high performance parts.

Thermal Spraying – Deposited as protective coatings on metal surfaces to provide wear and corrosion resistance.

Welding Filler – For joining aluminum components while retaining weld strength.

Pyrotechnics – Added to pyrotechnic compositions as a fuel constituent.

Specifications of AlSi7Mg Powder

AlSi7Mg powder is available under different size ranges, grades and purity levels:

Particle Size: From 10 – 150 microns for AM, under 45 microns for MIM.

Morphology: Spherical, granular and irregular particle shapes. Smooth powder flows better.

Purity: From commercial to high purity (99.9%) grades.

Oxygen Content: Levels range from 400 – 1500 ppm for different production methods.

Flowability: Powder customized for excellent flow rates of 25 s/50 g or better.

Grades: Custom alloy chemistry and powder characteristics offered.

Handling and Storage of AlSi7Mg Powder

AlSi7Mg powder should be properly handled and stored to prevent:

Moisture contact leading to oxidation

Fire hazards from dust accumulation

Health hazards from inhaling fine powders

Safety practices recommended by supplier should be followed

Sealed containers under inert atmosphere along with proper grounding and PPE is recommended.

Testing and Characterization Methods

Key test methods for AlSi7Mg powder include:

Chemical analysis using OES or XRF for composition

Particle size distribution as per ASTM B822 standard

Morphology analysis through SEM

Flow rate measurement using Hall flowmeter

Density determination by helium pycnometry

Impurity levels tested by ICP-MS

Microstructure examined by XRD phase analysis

Thorough testing ensures powder quality for application requirements is met.

Comparison of AlSi7Mg and AlSi10Mg Powders

AlSi7Mg and AlSi10Mg are two aluminum alloy powders compared:

Parameter	AlSi7Mg	AlSi10Mg
Silicon content	6-8%	9-11%
Strength	Lower	Higher
Castability	Comparable	Comparable
Corrosion resistance	Good	Excellent
Cost	Lower	Higher
Applications	Castings, MIM	Aerospace, AM parts
Availability	Readily available	Moderate

AlSi10Mg offers higher strength but at increased cost. AlSi7Mg provides well-balanced properties at lower cost where high strength is not critical.

AlSi7Mg Powder FAQs

Q: How is AlSi7Mg powder produced?

A: AlSi7Mg powder is commercially produced using gas atomization, water atomization, or mechanical alloying followed by sintering. Gas atomization offers better control over particle characteristics.

Q: What are the main applications for AlSi7Mg powder?

A: The key applications for AlSi7Mg powder include metal injection molding, aluminum die casting, additive manufacturing, powder metallurgy, thermal spray coatings, and filler welding wire.

Q: What is the typical particle size used for AlSi7Mg powder in AM?

A: For most metal 3D printing processes like DMLS and binder jetting, the common particle size range for AlSi7Mg powder is 20-45 microns.

Q: Does AlSi7Mg powder require any special handling precautions?

A: Yes, it is recommended to handle aluminum powders under inert atmosphere using proper grounding, ventilation, and PPE to prevent fire and explosion hazards.

Q: Where can I buy AlSi7Mg powder suitable for making precision castings?

A: Leading powder suppliers Like Nanochemazone AlSi7Mg powder suitable for foundry applications like precision castings.