Al 3103 Powder
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Al 3103 Powder
| Product | Al 3103 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Grayish Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-181/25 |
Al 3130 Description:
Al 3130 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3130 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3103 powder
Al 3103 powder is a form of aluminum alloy that exhibits excellent mechanical properties, corrosion resistance, and thermal conductivity. It belongs to the 3xxx series of aluminum alloys, which are known for their moderate strength and exceptional formability. The powder form allows for easier handling, processing, and fabrication, making it suitable for various industrial applications.
Overview of Al 3103 Powder
Al 3103 is a non-heat treatable wrought aluminum alloy known for its excellent corrosion resistance, good formability and weldability. Manganese additions improve strength through solid solution strengthening while maintaining excellent ductility.
Key characteristics of Al 3103 powder include:
Moderate strength with high ductility and toughness
Excellent weldability and formability
Very good corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3103 powder is suitable for applications like chemical tanks, food processing equipment, heat exchangers, road tankers, utensils etc. needing moderate strength combined with excellent corrosion resistance.
Chemical Composition of Al 3103 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.6% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Zinc (Zn) | 0.10% max |
| Chromium (Cr) | 0.05-0.20% |
Manganese is the principal alloying element in 3103 aluminum. Iron, silicon, copper, and zinc are present as impurity elements with specific limits.
Properties of Al 3103 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-654°C |
| Thermal Conductivity | 130 W/mK |
| Electrical Conductivity | 41-43% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 110-180 MPa |
| Yield Strength | 55-110 MPa |
| Elongation | 18-30% |
| Hardness | 25-55 Brinell |
The alloy offers moderate strength with excellent ductility, toughness and formability. It has very good resistance to atmospheric and marine environments.
Production Method for Al 3103 Powder
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled size distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3103 particles. More economical but higher oxygen content.
Mechanical Alloying – Ball milling of aluminum and manganese powders followed by cold compaction and sintering.
Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure.
Applications of Al 3103 Powder
Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts.
Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability.
Metal Injection Molding – To manufacture small intricate components needing moderate strength and corrosion resistance.
Thermal Spraying – Wire arc spraying to produce protective coatings with moderate wear and corrosion resistance.
Welding Filler – Used as filler wire providing weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3103 Powder
Al 3103 powder is available under different size ranges, shapes, purity levels and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better.
Purity: From commercial to high purity (99.8%) grades tailored for application.
Grades: Conforming to ASTM B209, EN 573, ISO specifications. Custom grades offered.
Flowability: Excellent powder flow rates above 25 s/50g can be customized.
Storage and Handling of Al 3103 Powder
Al 3103 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health issues
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3103 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with specifications.
Comparison Between Al 3103 and Al 3003 Powders
Al 3103 and Al 3003 are two aluminum alloy powders compared:
| Parameter | Al 3103 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3103 offers better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance.
Al 3103 Powder FAQs
Q: How is Al 3103 powder produced?
A: Al 3103 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3103 powder?
A: The major applications of Al 3103 powder include additive manufacturing, metal injection molding, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire.
Q: What is the typical Al 3103 powder size used for selective laser melting?
A: For SLM process, the ideal Al 3103 powder size range is 20-45 microns with spherical morphology to enable good powder bed density and melt pool formation.
Q: Does Al 3103 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3103 powder suitable for marine applications?
A: Al 3103 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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Related products
17-4PH Stainless Steel Powder
17-4PH Stainless Steel Powder
| Product | 17-4PH Stainless Steel Powder |
| CAS No. | 69139-99-1 |
| Appearance | Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-Cr-Ni-Cu-Nb |
| Density | 7.75-7.85g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-200/25 |
17-4PH Stainless Steel Description:
17-4PH Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
17-4PH Stainless Steel Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Best 17-4PH stainless steel powder for 3D Printing
17-4PH powder, also known as 17-4 Precipitation Hardening stainless steel powder, is a high-strength, corrosion-resistant material used in various industries. It belongs to the martensitic stainless steel family and offers an excellent combination of mechanical properties and corrosion resistance. The “17-4PH” designation refers to the composition of the alloy, which consists of approximately 17% chromium, 4% nickel, 4% copper, and a small amount of other elements.
Overview of 17-4PH Stainless Steel Powder for 3D Printing
17-4PH is a precipitation hardening stainless steel powder widely used for additive manufacturing of high-strength, corrosion-resistant components across aerospace, medical, automotive, and general engineering applications.
This article provides a detailed guide to 17-4PH powder for 3D printing. It covers composition, properties, print parameters, applications, specifications, suppliers, handling, inspection, comparisons, pros and cons, and FAQs. Key information is presented in easy-to-reference tables.
Composition of 17-4PH Powder
17-4PH is a chromium-copper precipitation hardening stainless steel with a composition of:
| Element | Weight % | Purpose |
| Iron | Balance | Principal matrix element |
| Chromium | 15 – 17.5 | Oxidation resistance |
| Copper | 3 – 5 | Precipitation hardening |
| Nickel | 3 – 5 | Austenite stabilizer |
| Niobium | 0.15 – 0.45 | Carbide former |
| Manganese | 1 max | Deoxidizer |
| Silicon | 1 max | Deoxidizer |
| Carbon | 0.07 max | Strengthener and carbide former |
The copper provides precipitation hardening while chromium imparts corrosion resistance.
17-4PH possesses a versatile combination of properties:
| Property | Description |
| High strength | Tensile strength up to 1310 MPa in aged condition |
| Hardness | Up to 40 HRC when aged |
| Corrosion resistance | Comparable to 316L stainless in many environments |
| Toughness | Superior to martensitic stainless steels |
| Wear resistance | Better than 300 series stainless steels |
| High temperature stability | Strength maintained up to 300°C |
3D Printing Parameters for 17-4PH Powder
Typical parameters for printing 17-4PH include:
| Parameter | Typical value | Purpose |
| Layer height | 20-100 μm | Balance speed and resolution |
| Laser power | 150-400 W | Sufficient melting without evaporation |
| Scan speed | 400-1000 mm/s | Productivity vs density |
| Hatch spacing | 100-200 μm | Density and properties |
| Support structure | Minimal | Easy removal |
| Hot isostatic pressing | 1120°C, 100 MPa, 3h | Eliminate porosity |
Parameters are optimized for properties, time, and post-processing requirements.
Applications of 3D Printed 17-4PH Parts
Additively manufactured 17-4PH components are used in:
| Industry | Applications |
| Aerospace | Structural brackets, fixtures, actuators |
| Medical | Dental implants, surgical instruments |
| Automotive | High strength fasteners, gears |
| Consumer | Watch cases, sporting equipment |
| Industrial | End-use metal tooling, jigs, fixtures |
Benefits of AM include complex geometries, customization, reduced lead time and machining.
Specifications of 17-4PH Powder for 3D Printing
17-4PH powder must meet strict specifications:
| Parameter | Specification |
| Particle size range | 15-45 μm typical |
| Particle shape | Spherical morphology |
| Apparent density | > 4 g/cc |
| Tap density | > 6 g/cc |
| Hall flow rate | > 23 sec for 50 g |
| Purity | >99.9% |
| Oxygen content | <100 ppm |
Custom size distributions and controlled moisture levels available.
Handling and Storage of 17-4PH Powder
As a reactive material, 17-4PH powder requires controlled handling:
Store in cool, dry, inert environments away from moisture
Prevent oxidation and contamination during handling
Use conductive containers grounded to prevent static buildup
Avoid dust accumulation to minimize explosion risk
Local exhaust ventilation recommended
Wear PPE and avoid inhalation
Careful storage and handling ensures optimal powder condition.
Inspection and Testing of 17-4PH Powder
Quality testing methods include:
| Method | Parameters Checked |
| Sieve analysis | Particle size distribution |
| SEM imaging | Particle morphology |
| EDX | Chemistry and composition |
| XRD | Phases present |
| Pycnometry | Density |
| Hall flow rate | Powder flowability |
Testing per ASTM standards verifies powder quality and batch consistency.
Comparing 17-4PH to Alternative Powders
17-4PH compares to other alloys as:
| Alloy | Strength | Corrosion Resistance | Cost | Weldability |
| 17-4PH | Excellent | Good | Medium | Fair |
| 316L | Medium | Excellent | Medium | Excellent |
| IN718 | Good | Good | High | Fair |
| CoCr | Medium | Fair | Medium | Excellent |
With balanced properties, 17-4PH provides the best combination of strength, corrosion resistance, and cost for many applications.
Pros and Cons of 17-4PH Powder for 3D Printing
| Pros | Cons |
| High strength-to-weight ratio | Lower oxidation resistance than austenitic stainless steels |
| Good combination of strength and corrosion resistance | Required post-processing like HIP and heat treatment |
| Lower cost than exotic alloys | Controlled atmosphere storage needed |
| Established credentials in AM | Difficult to weld and machine |
| Comparable properties to wrought material | Susceptible to pitting and crevice corrosion |
17-4PH enables high-performance printed parts across industries, though not suited for extreme environments.
Frequently Asked Questions about 17-4PH Powder for 3D Printing
Q: What particle size range works best for printing 17-4PH alloy?
A: A range of 15-45 microns provides optimal powder flow while enabling high resolution and density in the printed parts.
Q: What post-processing is required after printing with 17-4PH?
A: Hot isostatic pressing and heat treatment are usually necessary to eliminate internal voids, relieve stresses, and achieve optimal properties.
Q: What material is 17-4PH most comparable to for AM applications?
A: It is closest to 316L in corrosion resistance but much stronger. 17-4PH provides the best overall combination for many high-strength applications above 300 series stainless.
Q: Does 17-4PH require supports when 3D printing?
A: Minimal supports are recommended on overhangs and complex inner channels to prevent deformation during printing and allow easy removal.
Q: What industries use additively manufactured 17-4PH components?
A: Aerospace, medical, automotive, industrial tooling, and consumer products are the major application areas benefitting from 3D printed 17-4PH parts.
Q: What accuracy and finish is achievable with 17-4PH AM parts?
A: After post-processing, 17-4PH printed components can achieve dimensional tolerances and surface finish comparable to CNC machined parts.
Q: What density can be expected with optimized 17-4PH prints?
A: Densities exceeding 99% are routinely achieved with 17-4PH using ideal parameters tailored for the alloy, matching wrought properties.
Q: Is 17-4PH compatible with powder bed fusion processes?
A: Yes, it can be processed using selective laser melting (SLM), direct metal laser sintering (DMLS), and electron beam melting (EBM).
Q: What defects can occur when printing 17-4PH components?
A: Potential defects are cracking, distortion, porosity, incomplete fusion, and surface roughness. They can be minimized through optimized print parameters.
Q: Can support structures be removed easily from 17-4PH printed parts?
A: Properly designed minimal supports are easy to detach given the excellent mechanical properties of the alloy in the aged condition.
420 Powder
420 Powder
| Product | 420 Powder |
| CAS No. | 73665-45-9 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-12Cr-0.3C |
| Density | 7.7g/cm3 |
| Molecular Weight | 15-66g/mol |
| Product Codes | NCZ-DCY-173/25 |
420 Description:
420 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
420 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance
17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance.
420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance.
316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance
17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance.
420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance.
Physical properties
| Trademark | Size range | Size distribution | Hall flow rate | Bulk density | Tap density | ||
| D10(μm) | D50(μm) | D90(μm) | |||||
| 316L | 15-53μm | 17-23 | 30-38 | 50-58 | 25s/50g | 4.0g/cm³ | 4.5g/cm³ |
| 17-4PH | 15-53μm | 4.0g/cm³ | 4.5g/cm³ | ||||
| 420 | 15-53μm | 4.0g/cm³ | 4.5g/cm³ | ||||
Heat treatment recommendations
| Trademark | Heat treatment recommendations |
| 316L | 1050℃/2h/WQ |
| 17-4PH | 1040°C/2h +480°C/4h |
| 420 | 1050°C/0.5h/WQ |
| Trademark | Hardness(HRC) | Tensile strength (σb/Mpa) | Yield strength (σp0.2/Mpa) | Elongation (δ5/%) |
| 316L | 13-15 | 650 | 550 | 45 |
| 17-4PH | 32-42 | 1310 | 1175 | 13 |
| 420 | 48-52 | 1950 | 1530 | 7 |
Chemical composition range (wt,-%)
| Trademark | C | Cr | Ni | Cu | Nb | Mo |
| 316L | ≤0.03 | 16.00-18.00 | 10.00-14.00 | – | – | 2.00-3.00 |
| 17-4PH | ≤0.03 | 15.5-17.5 | 3.00-5.00 | 3.00-5.00 | 0.15-0.45 | – |
| 420 | 0.35-0.45 | 12.00-14.00 | ≤0.6 | – | ≤0.20 | ≤0.20 |
| Trademark | Si | Mn | S | P | O | Fe |
| 316L | ≤1.00 | ≤2.00 | ≤0.03 | ≤0.045 | ≤0.08 | Bal |
| 17-4PH | ≤1.00 | ≤1.00 | ≤0.03 | ≤0.03 | ≤0.03 | Bal |
| 420 | ≤1.00 | ≤1.00 | ≤0.03 | ≤0.045 | ≤0.03 | Bal |
A100 Steel Alloy Powder
A100 Steel Alloy Powder
| Product | A100 Steel Alloy Powder |
| CAS No. | 64742-9506 |
| Appearance | Colorless Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-0.5C-1.5Ni-0.5Cr |
| Density | 0.87g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-176/25 |
A100 Steel Alloy Description:
A100 Steel Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
A100 Steel Alloy Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email:contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
A100 steel alloy powder
A100 steel alloy powder is a specialized form of steel that consists of a precise blend of iron and other alloying elements. It is manufactured by atomization, a process that involves rapidly solidifying molten metal into fine powder particles. This fine powder exhibits excellent flowability and can be easily consolidated into various shapes using powder metallurgy techniques.
Overview of A100 Steel Alloy Powder
A100 stainless steel contains high levels of nickel and manganese along with chromium, nitrogen and carbon to achieve outstanding low temperature toughness and ductility. It retains excellent impact strength and resistance to cryogenic embrittlement down to the temperature of liquid helium.
Key characteristics of A100 powder include:
Excellent low temperature toughness and ductility
High impact strength at cryogenic temperatures
Good strength and hardness at room temperature
Very good weldability and fabricability
Resistant to cryogenic embrittlement
Available in various particle size distributions
A100 powder is designed for applications requiring thermal stability and toughness at extremely low temperatures such as liquid natural gas storage and transportation. This article provides a detailed overview of this alloy powder.
The typical composition of A100 powder is:
| Element | Weight % |
| Nickel (Ni) | 9-11% |
| Manganese (Mn) | 12-14% |
| Chromium (Cr) | 14-16% |
| Nitrogen (N) | 0.15-0.30% |
| Carbon (C) | 0.08% max |
| Silicon (Si) | 1% max |
| Iron (Fe) | Balance |
The key alloying elements like nickel, manganese, chromium along with nitrogen enable exceptional cryogenic temperature toughness and ductility in A100 steel.
Properties of A100 Powder
| Property | Value |
| Density | 7.9-8.1 g/cm3 |
| Melting Point | 1400-1450°C |
| Thermal Conductivity | 12 W/mK |
| Electrical Resistivity | 0.80 μΩ.cm |
| Young’s Modulus | 190-210 GPa |
| Poisson’s Ratio | 0.29-0.30 |
| Tensile Strength | 620 MPa |
| Yield Strength | 275 MPa |
| Elongation | 35-40% |
| Impact Strength | 50-120 J at -196°C |
A100 maintains excellent ductility and impact strength even at the temperature of liquid helium making it suitable for the most demanding cryogenic applications.
A100 powder can be produced via:
Gas Atomization – High pressure inert gas used to atomize the molten alloy resulting in fine spherical powder ideal for AM.
Water Atomization – High velocity water jet breaks up the molten stream into irregular powder particles. Lower cost but higher oxygen pickup.
Mechanical Alloying – Ball milling of blended elemental powders followed by sintering and secondary atomization.
Gas atomization allows excellent control over particle size distribution, shape, oxygen pickup and micro cleanliness.
Applications of A100 Powder
Additive Manufacturing – Used in laser powder bed fusion and binder jetting for cryogenic parts like valve bodies, pump components, storage tanks etc.
Metal Injection Molding – To manufacture small, complex cryogenic parts needing high ductility and impact strength.
Thermal Spray Coatings – Wire arc spray deposition to produce coatings providing cryogenic resistance.
Cryogenic Vessels – Liners, fittings, fasteners, forged and cast parts for storage, transportation of liquefied natural gas.
Cryocoolers – Powder forged compressor parts, regenerator housings requiring high cryogenic toughness.
Specifications of A100 Powder
A100 powder is available under various size ranges, shapes and grades:
Particle Size: From 10-45 μm for AM methods, up to 150 μm for thermal spray processes.
Morphology: Spherical, irregular and blended shapes. Smooth spherical powder provides optimal flow and packing density.
Purity: From commercial to high purity grades based on application requirements.
Oxygen Content: Levels maintained below 2000 ppm for most applications.
Flow Rate: Powder customized for flow rates above 25 s/50 g.
Storage and Handling of A100 Powder
A100 powder requires controlled storage and handling:
Store in sealed containers under inert gas to prevent oxidation
Avoid accumulation of fine powder to minimize dust explosion risks
Use proper grounding, ventilation, PPE when handling powder
Prevent contact with moisture, acids, strong oxidizers
Follow recommended safety practices from supplier SDS
Inert gas glove box techniques are preferred when handling reactive alloy powders like A100.
Inspection and Testing of A100 Powder
Key quality control tests performed on A100 powder:
Chemical analysis using OES or XRF to ensure composition is within specified limits
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM imaging
Powder flow rate measured as per ASTM B213 standard
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure characterization by X-ray diffraction
Thorough testing ensures the powder meets the required chemical, physical and microstructural characteristics for cryogenic applications.
Comparison Between A100 and 304L Stainless Steel Powders
A100 and 304L stainless steel powders compared:
| Parameter | A100 | 304L |
| Type | Austenitic | Austenitic |
| Ni content | 9-11% | 8-12% |
| Low temperature toughness | Excellent | Poor |
| Corrosion resistance | Moderate | Excellent |
| Cost | Higher | Lower |
| Weldability | Very good | Excellent |
| Applications | Cryogenic parts | Automotive, appliances |
A100 offers exceptional low temperature toughness whereas 304L provides better overall corrosion resistance at lower cost.
A100 Powder FAQs
Q: How is A100 steel alloy powder produced?
A: A100 powder is commercially produced using gas atomization, water atomization and mechanical alloying followed by sintering. Gas atomization provides the best control of characteristics.
Q: What are the main applications of A100 powder?
A: The major applications include additive manufacturing, thermal spray coatings, metal injection molding, and powder metallurgy of cryogenic parts needing high ductility and impact strength at extremely low temperatures.
Q: What is the typical A100 powder size used for binder jetting AM?
A: For binder jetting process, the common A100 powder size range is 20-45 microns with spherical morphology to enable good powder packing and binder infiltration.
Q: Does A100 powder require any special handling precautions?
A: Yes, it is recommended to handle A100 powder carefully under controlled humidity and inert atmosphere using proper grounding, ventilation and PPE.
Q: Where can I purchase A100 powder suitable for cryogenic storage vessels?
A: For cryogenic applications needing high toughness, A100 powder can be purchased from leading manufacturers.
AerMet100 Stainless Steel Powder
AerMet100 Stainless Steel Powder
| Product | AerMet 100 Stainless Steel Powder |
| CAS No. | 12060-00-3 |
| Appearance | Gray or Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-13Cr-3Ni-1Mo-0.25C |
| Density | 8.2g/cm3 |
| Molecular Weight | 155-165 g/mol |
| Product Codes | NCZ-DCY-177/25 |
AerMet100 Stainless Steel Description:
AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AerMet100 Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AerMet100 Stainless Steel Powder
AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting.
This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details.
AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include:
High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC.
Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%.
Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses.
Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service.
Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments.
Weldability – The low carbon content allows for good weldability using standard fusion welding methods.
Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties.
This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads.
AerMet100 Stainless Steel Powder Composition
AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 15.0 – 17.0 |
| Nickel (Ni) | 7.0 – 10.0 |
| Cobalt (Co) | 8.0 – 10.0 |
| Molybdenum (Mo) | 4.0 – 5.0 |
| Manganese (Mn) | < 1.0 |
| Silicon (Si) | < 1.0 |
| Carbon (C) | < 0.03 |
The key alloying elements and their effects are:
Chromium – Provides corrosion and oxidation resistance
Nickel – Increases toughness and ductility
Cobalt – Solid solution strengthener, increases strength
Molybdenum – Solid solution strengthener, increases strength and creep resistance
Manganese & Silicon – Deoxidizers to improve powder manufacturability
Carbon – Kept low for better weldability
The combination of these elements gives AerMet100 stainless steel its unique set of properties.
AerMet100 Stainless Steel Powder Properties
AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:
| Property | As-Built | Heat Treated |
| Density | 7.9 g/cc | 7.9 g/cc |
| Porosity | < 1% | < 1% |
| Surface Roughness (Ra) | 15-25 μm | 15-25 μm |
| Hardness | 30-35 HRC | 34-38 HRC |
| Tensile Strength | 170-190 ksi | 190-220 ksi |
| Yield Strength (0.2% Offset) | 160-180 ksi | 180-210 ksi |
| Elongation | 8-13% | 10-15% |
| Reduction of Area | 15-25% | 15-25% |
| Modulus of Elasticity | 27-30 Msi | 29-32 Msi |
| CTE (70-400°C) | 11-12 μm/m°C | 11-12 μm/m°C |
| Conductivity | 25-30% IACS | 25-30% IACS |
The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount.
AerMet100 Stainless Steel Powder Applications
The unique properties of AerMet100 make it an excellent choice for the following applications:
Aerospace
Structural brackets, braces, fuselage components
Landing gear parts, wing components, empennage
Engine mounts, exhaust components
Turbine blades, impellers, compressor parts
High-strength fasteners, bolts, nuts, rivets
Oil & Gas
Downhole drill tools and components
Wellhead parts, valves, pumps
Pressure vessels, pipe fittings
Subsea/offshore structural parts
Automotive
Power generation components
Drive systems parts like gears, shafts
Structural braces, chassis components
High-performance racing components
Industrial
Robotics parts subject to wear and impact
Dies, molds, tooling
Fluid handling parts like valves and pumps
Other high-cycle loaded components
The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well.
AerMet100 Stainless Steel Powder Specifications
| Specification | Grade/Alloy |
| AMS 7245 | AerMet100 |
| ASTM F3056 | AlloySpec 23A |
| DIN 17224 | X3NiCoMoAl 15-7-3 |
Typical size distributions for AM processing are:
| Particle Size | Distribution |
| 15-53 μm | 98% |
| <106 μm | 99% |
Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy.
Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245.
Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping.
Storage and Handling
To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply:
Store sealed containers in a cool, dry place away from moisture and sources of contamination
Avoid exposing powder to high humidity (>60% RH) for prolonged time
Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation
Pour and transfer powder in inert environments with low oxygen content if possible
Use powder handling equipment and accessories made from compatible materials to prevent contamination
Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties
Conduct testing of used powder to ensure it still meets all specifications for reuse
Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability.
Safety Information
Wear PPE when handling powder – gloves, respirator mask, goggles
Avoid skin contact to prevent possible allergic reactions
Prevent inhalation of fine powders over long periods
Ensure adequate ventilation and dust collection when processing
Use non-sparking tools to dispense and handle powder
Inert gas blanketing is recommended for powder handling
Follow all applicable safety data sheet (SDS) guidelines
Dispose according to local regulations and ensure containment
AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised.
Inspection and Testing
To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:
| Test Method | Property Validated |
| Visual inspection | Powder flowability, contamination |
| Scanning electron microscopy | Particle size distribution and morphology |
| Energy dispersive X-ray spectroscopy | Alloy chemistry, contamination |
| X-ray diffraction | Phases present, contamination |
| Hall flowmeter | Powder flow rate |
| Apparent density | Powder packing density |
| Tap density test | Powder flowability |
| Sieve analysis | Particle size distribution per ASTM B214 |
| Chemical analysis | Composition per AMS 7245, oxides |
| Density measurement | Powder density vs AMS 7245 |
Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc.
AerMet100 Stainless Steel Powder Comparison to Similar Materials
| Alloy | Strength | Ductility | Weldability | Cost |
| AerMet100 | Very high | Moderate | Fair | Moderate |
| 17-4PH | High | Low | Poor | Low |
| Custom 465 | Very high | Low | Poor | High |
| 316L | Moderate | High | Excellent | Low |
| Inconel 718 | High | High | Moderate | Very high |
Higher strength than 17-4PH and 316L
Better ductility than Custom 465 for higher impact resistance
More weldable than precipitation hardening alloys
Lower cost than Inconel 718
Limitations of AerMet100:
Lower ductility/fracture toughness than austenitic 316L
Inferior weldability compared to 316L
Higher cost than 17-4PH or 316L
Lower strength than Custom 465 in peak aged condition
Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes.
FAQ
Q: What are the key benefits of AerMet100 alloy?
A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications.
Q: What heat treatment is used for AerMet100?
A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness.
Q: What welding methods can be used to join AerMet100 parts?
A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints.
Q: How does AerMet100 compare to maraging steels for AM?
A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging.
Q: Can AerMet100 be machined after AM processing?
A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining.
Q: What particle size range of AerMet100 powder is optimal for AM?
A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.
Al 3004 Powder
Al 3004 Powder
| Product | Al 3004 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-1.0Mg |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-180/25 |
Al 3004 Description:
Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3004 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3004 powder
Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured.
Overview of Al 3004 Powder
Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening.
Key characteristics of Al 3004 powder include:
Moderate tensile strength with excellent ductility
Very good formability and weldability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance.
Chemical Composition of Al 3004 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Magnesium (Mg) | 0.2-0.8% |
| Silicon (Si) | 0-0.6% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0-0.25% |
| Chromium (Cr) | 0-0.10% |
| Zinc (Zn) | 0-0.10% |
Properties of Al 3004 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-655°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 41-43 %IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 190-240 MPa |
| Yield Strength | 110-170 MPa |
| Elongation | 10-20% |
| Hardness | 50-65 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3004 Powder
Common production methods for Al 3004 powder include:
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content.
Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering.
Gas atomization provides superior control over powder characteristics critical for advanced applications.
Applications of Al 3004 Powder
Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts.
Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance.
Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3004 Powder
Al 3004 powder is available under different size ranges, shapes, purity levels, and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, irregular and flake powder shapes are available.
Purity: From commercial grades up to high purity levels based on impurity limits.
Grades: Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability: Powder can be customized for specific flow rates as per application requirements.
Storage and Handling of Al 3004 Powder
Al 3004 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3004 powder include:
Chemical composition analysis using OES or XRF
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flowmeter
Density determined by helium pycnometry
Impurity level testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch-to-batch consistency and that the powder meets application requirements.
Comparison Between Al 3004 and Al 6061 Powders
Al 3004 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3004 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mg content | 0.2-0.8% | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Good |
| Machinability | Good | Excellent |
| Cost | Lower | Higher |
Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance.
Al 3004 Powder FAQs
Q: How is Al 3004 powder produced?
A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3004 powder?
A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire.
Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing?
A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration.
Q: Does Al 3004 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3004 powder suitable for aerospace welding wire?
A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.
Al 3104 Powder
Al 3104 Powder
| Product | Al 3104 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1Mn-1Mg |
| Density | 2.72g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-183/25 |
Al 3104 Description:
Al 3104 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3104 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3104 powder
Al 3104 powder is an aluminum alloy composed primarily of aluminum (Al) with small additions of manganese (Mn) and magnesium (Mg). This powder form of the alloy offers distinct advantages in terms of its processability and versatility. It is commonly used in various industries due to its excellent combination of strength, corrosion resistance, and formability.
Overview of Al 3104 Powder
Al 3104 is a 3000 series wrought aluminum alloy known for its good corrosion resistance, excellent formability and weldability. Manganese additions provide strength through solid solution strengthening while maintaining ductility and toughness.
Key characteristics of Al 3104 powder include:
Moderate strength with excellent ductility
Very good weldability and formability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3104 powder is suitable for chemical tanks, utensils, heat exchangers and applications needing moderate strength combined with good corrosion resistance.
Chemical Composition of Al 3104 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.3% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.25% max |
| Magnesium (Mg) | 0.25% max |
| Zinc (Zn) | 0.20% max |
| Chromium (Cr) | 0.05-0.20% |
Properties of Al 3104 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 634-643°C |
| Thermal Conductivity | 134 W/mK |
| Electrical Conductivity | 38-42% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 150-195 MPa |
| Yield Strength | 95-120 MPa |
| Elongation | 20-30% |
| Hardness | 45-65 Brinell |
The alloy offers moderate strength with high ductility and excellent formability. It has very good resistance to atmospheric corrosion and marine environments.
Production Method for Al 3104 Powder
Common production methods for Al 3104 powder include:
Gas Atomization – Molten alloy stream disintegrated with high pressure inert gas jets into fine spherical powder. Controlled particle size distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3104 particles. More economical but higher oxygen pickup.
Mechanical Alloying – Ball milling of aluminum and manganese powder blends followed by cold compaction and sintering.
Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure.
Applications of Al 3104 Powder
Typical applications of Al 3104 powder include:
Metal Injection Molding – To manufacture small intricate components needing moderate strength and good corrosion resistance.
Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts.
Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and plastics to provide shine and corrosion protection.
Specifications of Al 3104 Powder
Al 3104 powder is available under different size ranges, shapes, purity levels and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, dendritic and irregular powder shapes. Smooth powder has better flowability.
Purity: From commercial to high purity (99.8%) grades tailored for application.
Grades: Conforming to ASTM B209, EN 573, ISO 209 specifications. Custom grades offered.
Flowability: Powder can be customized for excellent flow rates above 25 s/50g.
Storage and Handling of Al 3104 Powder
Al 3104 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3104 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with application requirements.
Comparison Between Al 3104 and Al 3003 Powders
Al 3104 and Al 3003 are two aluminum alloy powders compared:
| Parameter | Al 3104 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3104 offers slightly better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance.
Al 3104 Powder FAQs
Q: How is Al 3104 powder produced?
A: Al 3104 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3104 powder?
A: The major applications of Al 3104 powder include metal injection molding, additive manufacturing, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire.
Q: What is the recommended Al 3104 powder size for binder jet 3D printing?
A: For binder jetting process, the typical Al 3104 powder size range is 20-45 microns with near-spherical morphology to enable good powder bed density.
Q: Does Al 3104 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully in inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I purchase Al 3104 powder suitable for marine applications?
A: Al 3104 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.
Alloy Series Powder
Alloy Series Powder
| Product | Alloy Series Powder |
| CAS No. | 65997-19-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | NiCrCoMoFeAl |
| Density | 8.2-8.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-240/25 |
Alloy Series Description:
Alloy Series Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Alloy Series Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
High-temperature alloy series powders are designed to handle extreme high-temperature environments, providing excellent performance and heat-resistant properties. Let’s explore this range of products and understand their potential for high temperature applications.
| Product | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| GH3625 | 15-53µm 45-105µm 75-150µm |
≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 1000±50Mpa | 600±50Mpa | 35±5% |
| GH4169 | ≥4.20g/cm³ | ≤20s/50g | ≤300ppm | 1250±30Mpa | 1000±30Mpa | 18±3% | |
| GH3230 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 930±30Mpa | 930±30Mpa | 25±5% | |
| GH3536 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 850±30Mpa | 550±20Mpa | 42±5% |
Process: Vacuum air atomization method
Advantages: high sphericity, small satellite powder, good fluidity, and high bulk density. The printed product has good fatigue resistance, anti-oxidation performance and structural stability
Applications: aerospace and industrial turbine discs, rings, blades, machine and other structures, aerospace engine combustion chambers
Packaging: ordinary packaging such as aluminum foil bags/plastic bottles/iron drums, vacuum packaging or inert gas-filled packaging, etc.
AlSi50 Powder
AlSi50 Powder
| Product | AlSi50 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | AlSi |
| Density | 2.5-2-7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-194/25 |
AlSi50 Description:
AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AlSi50 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi50 Powder
AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance.
AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance.
AlSi50 Powder Composition
The typical composition of AlSi50 alloy powder is:
| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 48-52% |
Aluminum forms the matrix providing ductility, toughness and corrosion resistance.
Silicon increases hardness, fluidity and reduces the coefficient of thermal expansion.
The high 50% silicon content results in a eutectic composition with the lowest possible melting point and excellent castability. Strict control of the Al to Si ratio is critical.
Properties of AlSi50 Powder
AlSi50 powder possesses a unique mix of properties making it suitable for high performance applications:
| Property | Value |
| Density | 2.55 g/cm3 |
| Melting Point | 577°C |
| Ultimate Tensile Strength | 200-300 MPa |
| Elongation | <1% |
| Hardness | 100-120 HB |
| Thermal Conductivity | 50-90 W/m-K |
| CTE | 12-15 x 10<sup>-6</sup>/°C |
| Young’s Modulus | 80-90 GPa |
| Corrosion Resistance | Excellent |
Low density – Up to 40% lower than titanium alloys and steels.
High fluidity when molten – Enables excellent castability and mold filling.
High strength-to-weight ratio – Specific strength comparable to titanium alloys.
Low coefficient of thermal expansion – Dimensions remain stable over a wide temperature range.
Excellent corrosion resistance – Protective oxide layer prevents corrosion in most environments.
Good thermal conductivity – Twice that of titanium alloys allowing efficient heat dissipation.
This unique property profile makes AlSi50 suitable for applications where low mass, precision, stability, and strength are critical.
Applications of AlSi50 Powder
The key properties of AlSi50 powder make it ideal for:
| Applications | Benefits |
| Automotive components | Low density and excellent castability. |
| Aerospace parts | High specific strength, stable dimensions. |
| Electronic substrates | Thermal management, CTE match with ceramics. |
| Mirror blanks | Low density, machinability, stability. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
Automotive – Used in pistons, engine blocks, drivetrain parts to reduce weight and improve fuel efficiency.
Aerospace – Ideal for precision aerospace components like actuators and turbocharger wheels requiring highest strength-to-weight.
Electronics – Substrates for PCBs, IC packages to manage thermal loads while matching expansion behavior of ceramics.
Optics – Mirror blanks, telescopes benefit from high dimensional stability and machinability.
Medical – Excellent biocompatibility and corrosion resistance for implants like orthopedic devices.
AlSi50 Powder Specifications
AlSi50 powder is available in various size fractions, shapes, and purity levels:
| Parameter | Options |
| Particle size | 10 – 150 microns |
| Particle shape | Irregular, spherical |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi40, AlSi30 |
Smaller particles promote higher sintered density while large particles improve flowability.
Spherical morphology enhances powder flow compared to irregular particles.
Higher apparent density increases effective loading in composites manufacturing.
Faster flow rates improve ease of powder handling and processing.
High purity grades minimize contamination issues.
Aluminum-silicon alloys with 30-40% silicon also available.
Powder attributes can be customized based on specific application requirements and processing methods.
Consolidation Methods for AlSi50 Powder
AlSi50 powder can be transformed into full density components using techniques like:
| Method | Details |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Press and sinter | Economical for higher volume simpler shapes. |
| Casting | Leverages excellent fluidity and mold filling behavior. |
| Extrusion | For profiles, rods and tubes. |
Powder bed fusion AM techniques like selective laser melting are ideal for low volume complex parts.
Metal injection molding offers closest tolerances and surface finish.
Pressing followed by liquid phase sintering is commonly used but secondary processing needed.
Investment casting provides higher productivity for simpler geometries.
Extrusion is suitable for continuous production of bars, rods and tubes.
The consolidation method strongly influences final properties, microstructure and cost economics.
Heat Treatment of AlSi50 Parts
The following heat treatments can be used to modify AlSi50 properties:
| Heat Treatment | Details | Purpose |
| Solution heat treatment | 500-550°C, quench | Dissolve soluble phases |
| Artificial aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Stress relieving | 250°C, 2 hrs | Remove residual stresses |
Solution treatment dissolves silicon particles in the aluminum matrix followed by rapid cooling.
Subsequent aging causes silicon to re-precipitate as fine dispersoids imparting strengthening.
Low temperature stress relieving helps reduce residual stresses from prior shaping steps.
Proper heat treatment allows customizing the strength, hardness and ductility as per application requirements.
Comparison of AlSi50 Powder with Alternatives
Here is how AlSi50 compares to other eutectic aluminum-silicon alloys:
| Alloy | AlSi50 | AlSi40 | AlSi30 |
| Fluidity | Highest | High | Medium |
| Castability | Excellent | Very Good | Good |
| Hardness | High | Medium | Low |
| Strength | High | Medium | Low |
| Thermal Conductivity | Medium | High | Highest |
| CTE | Low | Medium | High |
| Cost | High | Medium | Low |
AlSi40 offers the best all-round combination of fluidity, strength and thermal conductivity.
AlSi30 provides highest thermal conductivity but lowest strength and fluidity.
AlSi50 has the highest fluidity, hardness and strength but lower thermal conductivity.
AlSi50 is preferred where maximum castability, dimensional stability, and high specific strength are critical.
Health and Safety Considerations for AlSi50 Powder
Like any metal powder, AlSi50 powder requires safe handling:
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
Wear gloves, goggles, mask when handling powder.
Avoid skin contact. Wash after exposure.
Store in cool, dry place away from sparks, flames.
Ensure proper ventilation and dust collection.
Refer SDS and local regulations for complete guidelines.
With proper precautions and PPE, AlSi50 powder can be safely handled.
Inspection and Testing of AlSi50 Powder
To ensure quality specifications are met, AlSi50 powder should undergo:
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al and Si content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Shape and flow characteristics |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flowmeter test | Maximum seconds for 50g flow |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
Testing should be done periodically as per ASTM standards to ensure consistency in production quality and performance in end-use applications.
FAQs
- What is AlSi50 used for?
- AlSi50 is ideal for applications like automotive components, aerospace parts, and electronic substrates where low mass, dimensional stability, and high fluidity are critical.
- Does AlSi50 require heat treatment?
- Optional heat treatment including solutionizing and aging can be done to enhance strength by precipitating silicon particles in the microstructure.
- What methods can consolidate AlSi50 powder?
- AlSi50 powder can be consolidated to full density using metal injection molding, casting, additive manufacturing via SLM/EBM, extrusion, and sintering.
- Is AlSi50 readily weldable?
- AlSi50 has relatively poor weldability owing to high silicon content. Special filler material and techniques are required for welding this alloy.
- Is AlSi50 powder safe to handle?
- Like any fine metal powder, standard safety precautions must be taken when handling AlSi50 powder to minimize health and safety risks.
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