FeCoNiCrAl Powder

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FeCoNiCrAl Powder

Product	FeCoCrNiAl Powder
CAS No.	N/A
Appearance	Black-Gray Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-Co-Ni-Cr-Al
Density	7.8-8.0g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-224/25

FeCoNiCrAl Description:

FeCoNiCrAl Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

FeCoNiCrAl Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

and micron as per the client’s requirements and also accept customization in various parameters.

FeCoNiCrAl powder

FeCoNiCrAl powder is a high-performance alloy powder containing iron, cobalt, nickel, chromium, and aluminum. It offers excellent strength, hardness, wear resistance and corrosion resistance at high temperatures. The powder is finely granulated and specifically formulated to enable efficient utilization in 3D printers, where it can be selectively deposited layer by layer to create intricate and complex structures.

Overview of FeCoNiCrAl Powder

FeCoNiCrAl is a quinary alloy that exhibits good mechanical properties, oxidation resistance, and microstructural stability at elevated temperatures. Iron and cobalt provide strength. Nickel enhances toughness and ductility. Chromium imparts excellent oxidation and corrosion resistance. Aluminum improves high temperature mechanical properties.

Key characteristics of FeCoNiCrAl powder include:

Excellent high temperature strength and creep resistance

Good environmental stability and thermal fatigue strength

High hardness, wear resistance, and abrasion resistance

Good ductility and fabricability

Available in range of particle sizes and morphologies

FeCoNiCrAl powder is suitable for protective coatings, thermal spray, welding, brazing, and high temperature structural applications requiring thermal and environmental resistance.

Composition of FeCoNiCrAl Powder

FeCoNiCrAl powder has the nominal composition:

Element	Composition
Iron (Fe)	Balance
Cobalt (Co)	35-50%
Nickel (Ni)	10-30%
Chromium (Cr)	8-12%
Aluminum (Al)	1-5%
Carbon (C)	<0.5%
Silicon (Si)	<1.5%
Manganese (Mn)	<1%

Properties of FeCoNiCrAl Powder

Property	Value
Density	7.5-8.2 g/cm3
Melting Point	1300-1400°C
Thermal Conductivity	10-30 W/mK
Electrical Resistivity	65-85 μΩ.cm
Young’s Modulus	190-220 GPa
Poisson’s Ratio	0.28-0.32
Tensile Strength	600-1100 MPa
Yield Strength	450-800 MPa
Elongation	15-30%
Hardness	30-50 HRC

The excellent high temperature strength, hardness, wear resistance, and environmental stability make it suitable for the most demanding applications.

Production Method for FeCoNiCrAl Powder

Gas Atomization – High pressure inert gas used to atomize molten alloy into fine spherical powder for excellent flow and packing density.

Water Atomization – High velocity water jet impacts molten stream to produce fine irregular powder particles. Lower cost but higher oxygen pickup.

Mechanical Alloying – Ball milling of elemental/pre-alloyed powders followed by sintering and gas atomization.

Gas atomization provides the best control over particle size distribution, morphology and purity.

Applications of FeCoNiCrAl Powder

Thermal Spray Coatings – HVOF or plasma spraying to deposit thick, wear resistant coatings on components operating at high temperatures.

Additive Manufacturing – Selective laser melting to produce complex parts for extreme environments needing high temperature resistance.

Brazing Filler – For joining assemblies and sealing cracks in parts subjected to high temperatures during service.

Welding Consumables – Used as filler material to provide excellent elevated temperature strength in welded components.

Wear Parts – Powder metallurgy hot work tooling and fixtures resisting wear and thermal fatigue cracking.

Glass Processing – Chutes, conveyors and handlers used in glass melting furnaces.

Specifications of FeCoNiCrAl Powder

FeCoNiCrAl powder is available under various size ranges, morphologies and grades:

Particle Size: From 10-45 microns for AM methods, up to 150 microns for thermal spray processes.

Morphology: Spherical, irregular and blended shapes. Spherical powder has excellent flowability.

Purity: Ranging from commercial purity to ultra high purity grades based on stringent chemical analysis.

Surface Area: Low surface area preferred to minimize oxidation during handling and storage.

Grades: Customized composition and powder metallurgy tailored for application.

Storage and Handling of FeCoNiCrAl Powder

Store in sealed containers under inert gas to prevent oxidation

Avoid accumulation of fine powder to control explosion risks

Use appropriate PPE, ventilation, safety practices when handling

Prevent contact between powder and incompatible materials

Follow applicable safety guidelines from supplier SDS

Caution and protective measures are essential when handling this reactive alloy powder.

Inspection and Testing of FeCoNiCrAl Powder

Key quality control tests performed on FeCoNiCrAl powder:

Chemical analysis using OES or XRF to ensure composition is within specified limits

Particle size distribution using laser diffraction as per ASTM B822 standard

Morphology analysis through SEM imaging

Powder flow rate measurement as per ASTM B213 standard

Density determination by helium pycnometry

Impurity testing using ICP-MS

Microstructural characterization by XRD phase analysis

Thorough testing verifies powder quality and consistency meeting performance requirements.

Comparison Between FeCoNiCrAl and 316L Stainless Steel Powder

FeCoNiCrAl and 316L stainless steel powder compared:

Parameter	FeCoNiCrAl	316L SS
Composition	Quinary high-temp alloy	Fe-Cr-Ni stainless alloy
Cost	Higher	Lower
High temperature strength	Much better	Moderate
Corrosion resistance	Comparable	Better
Thermal conductivity	Higher	Lower
Workability	Moderate	Excellent
Applications	Thermal spray, AM	Automotive, construction

FeCoNiCrAl offers far superior high temperature strength whereas 316L provides better fabrication and corrosion resistance at lower cost.

FeCoNiCrAl Powder FAQs

Q: How is FeCoNiCrAl powder produced?

A: FeCoNiCrAl powder is commercially produced using gas atomization, water atomization and mechanical alloying followed by sintering. Gas atomization offers the best powder characteristics.

Q: What are the main applications for FeCoNiCrAl powder?

A: Main applications include thermal spray coatings, additive manufacturing, brazing filler, powder metallurgy hot work tooling, glass processing equipment where high temperature strength and environmental resistance is needed.

Q: What is the recommended particle size for thermal spraying?

A: For most thermal spray processes, a particle size range of 45-150 microns is preferred for FeCoNiCrAl powder to maximize deposition efficiency and coating properties.

Q: Does FeCoNiCrAl powder require special handling precautions?

A: Yes, proper protective measures are essential when handling this reactive fine alloy powder including inert atmosphere, grounding, ventilation, PPE.

Q: Where can I purchase FeCoNiCrAl powder for additive manufacturing?

A: For AM applications requiring high temperature strength, fine FeCoNiCrAl powder can be purchased from leading manufacturer

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Category: 3D Printing Metal Powder

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Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com

Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.

NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.

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17-4PH Stainless Steel Powder

Product	17-4PH Stainless Steel Powder
CAS No.	69139-99-1
Appearance	Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-Cr-Ni-Cu-Nb
Density	7.75-7.85g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-200/25

17-4PH Stainless Steel Description:

17-4PH Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

17-4PH Stainless Steel Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Best 17-4PH stainless steel powder for 3D Printing 17-4PH powder, also known as 17-4 Precipitation Hardening stainless steel powder, is a high-strength, corrosion-resistant material used in various industries. It belongs to the martensitic stainless steel family and offers an excellent combination of mechanical properties and corrosion resistance. The “17-4PH” designation refers to the composition of the alloy, which consists of approximately 17% chromium, 4% nickel, 4% copper, and a small amount of other elements. Overview of 17-4PH Stainless Steel Powder for 3D Printing 17-4PH is a precipitation hardening stainless steel powder widely used for additive manufacturing of high-strength, corrosion-resistant components across aerospace, medical, automotive, and general engineering applications. This article provides a detailed guide to 17-4PH powder for 3D printing. It covers composition, properties, print parameters, applications, specifications, suppliers, handling, inspection, comparisons, pros and cons, and FAQs. Key information is presented in easy-to-reference tables. Composition of 17-4PH Powder 17-4PH is a chromium-copper precipitation hardening stainless steel with a composition of:

Element	Weight %	Purpose
Iron	Balance	Principal matrix element
Chromium	15 – 17.5	Oxidation resistance
Copper	3 – 5	Precipitation hardening
Nickel	3 – 5	Austenite stabilizer
Niobium	0.15 – 0.45	Carbide former
Manganese	1 max	Deoxidizer
Silicon	1 max	Deoxidizer
Carbon	0.07 max	Strengthener and carbide former

The copper provides precipitation hardening while chromium imparts corrosion resistance. Properties of 17-4PH Powder 17-4PH possesses a versatile combination of properties:

Property	Description
High strength	Tensile strength up to 1310 MPa in aged condition
Hardness	Up to 40 HRC when aged
Corrosion resistance	Comparable to 316L stainless in many environments
Toughness	Superior to martensitic stainless steels
Wear resistance	Better than 300 series stainless steels
High temperature stability	Strength maintained up to 300°C

3D Printing Parameters for 17-4PH Powder Typical parameters for printing 17-4PH include:

Parameter	Typical value	Purpose
Layer height	20-100 μm	Balance speed and resolution
Laser power	150-400 W	Sufficient melting without evaporation
Scan speed	400-1000 mm/s	Productivity vs density
Hatch spacing	100-200 μm	Density and properties
Support structure	Minimal	Easy removal
Hot isostatic pressing	1120°C, 100 MPa, 3h	Eliminate porosity

Parameters are optimized for properties, time, and post-processing requirements. Applications of 3D Printed 17-4PH Parts Additively manufactured 17-4PH components are used in:

Industry	Applications
Aerospace	Structural brackets, fixtures, actuators
Medical	Dental implants, surgical instruments
Automotive	High strength fasteners, gears
Consumer	Watch cases, sporting equipment
Industrial	End-use metal tooling, jigs, fixtures

Benefits of AM include complex geometries, customization, reduced lead time and machining. Specifications of 17-4PH Powder for 3D Printing 17-4PH powder must meet strict specifications:

Parameter	Specification
Particle size range	15-45 μm typical
Particle shape	Spherical morphology
Apparent density	> 4 g/cc
Tap density	> 6 g/cc
Hall flow rate	> 23 sec for 50 g
Purity	>99.9%
Oxygen content	<100 ppm

Custom size distributions and controlled moisture levels available. Handling and Storage of 17-4PH Powder As a reactive material, 17-4PH powder requires controlled handling: Store in cool, dry, inert environments away from moisture Prevent oxidation and contamination during handling Use conductive containers grounded to prevent static buildup Avoid dust accumulation to minimize explosion risk Local exhaust ventilation recommended Wear PPE and avoid inhalation Careful storage and handling ensures optimal powder condition. Inspection and Testing of 17-4PH Powder Quality testing methods include:

Method	Parameters Checked
Sieve analysis	Particle size distribution
SEM imaging	Particle morphology
EDX	Chemistry and composition
XRD	Phases present
Pycnometry	Density
Hall flow rate	Powder flowability

Testing per ASTM standards verifies powder quality and batch consistency. Comparing 17-4PH to Alternative Powders 17-4PH compares to other alloys as:

Alloy	Strength	Corrosion Resistance	Cost	Weldability
17-4PH	Excellent	Good	Medium	Fair
316L	Medium	Excellent	Medium	Excellent
IN718	Good	Good	High	Fair
CoCr	Medium	Fair	Medium	Excellent

With balanced properties, 17-4PH provides the best combination of strength, corrosion resistance, and cost for many applications. Pros and Cons of 17-4PH Powder for 3D Printing

Pros	Cons
High strength-to-weight ratio	Lower oxidation resistance than austenitic stainless steels
Good combination of strength and corrosion resistance	Required post-processing like HIP and heat treatment
Lower cost than exotic alloys	Controlled atmosphere storage needed
Established credentials in AM	Difficult to weld and machine
Comparable properties to wrought material	Susceptible to pitting and crevice corrosion

17-4PH enables high-performance printed parts across industries, though not suited for extreme environments. Frequently Asked Questions about 17-4PH Powder for 3D Printing Q: What particle size range works best for printing 17-4PH alloy? A: A range of 15-45 microns provides optimal powder flow while enabling high resolution and density in the printed parts. Q: What post-processing is required after printing with 17-4PH? A: Hot isostatic pressing and heat treatment are usually necessary to eliminate internal voids, relieve stresses, and achieve optimal properties. Q: What material is 17-4PH most comparable to for AM applications? A: It is closest to 316L in corrosion resistance but much stronger. 17-4PH provides the best overall combination for many high-strength applications above 300 series stainless. Q: Does 17-4PH require supports when 3D printing? A: Minimal supports are recommended on overhangs and complex inner channels to prevent deformation during printing and allow easy removal. Q: What industries use additively manufactured 17-4PH components? A: Aerospace, medical, automotive, industrial tooling, and consumer products are the major application areas benefitting from 3D printed 17-4PH parts. Q: What accuracy and finish is achievable with 17-4PH AM parts? A: After post-processing, 17-4PH printed components can achieve dimensional tolerances and surface finish comparable to CNC machined parts. Q: What density can be expected with optimized 17-4PH prints? A: Densities exceeding 99% are routinely achieved with 17-4PH using ideal parameters tailored for the alloy, matching wrought properties. Q: Is 17-4PH compatible with powder bed fusion processes? A: Yes, it can be processed using selective laser melting (SLM), direct metal laser sintering (DMLS), and electron beam melting (EBM). Q: What defects can occur when printing 17-4PH components? A: Potential defects are cracking, distortion, porosity, incomplete fusion, and surface roughness. They can be minimized through optimized print parameters. Q: Can support structures be removed easily from 17-4PH printed parts? A: Properly designed minimal supports are easy to detach given the excellent mechanical properties of the alloy in the aged condition.

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18Ni300 Powder

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18Ni300 Powder

Product	18Ni300 Powder
CAS No.	7440-02-0
Appearance	Gray Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	18Ni
Density	8.2g/cm3
Molecular Weight	58.69g/mol
Product Codes	NCZ-DCY-191/25

18Ni300 Description:

18Ni300 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

18Ni300 Powder Related Information :

Metal Powder	Size	Quantity	Price/kg
18Ni300	15-53μm	1KG	72
		10KG	43
		100KG	35.8

Properties and Characteristics of 18Ni300 Powder 18Ni300 powder boasts a unique combination of properties that make it a highly sought-after material for 3D printing applications. Here are some of its key characteristics:

Property	Description
High Strength and Toughness	Even after 3D printing, 18Ni300 parts exhibit exceptional strength and toughness, making them ideal for demanding applications. Imagine a 3D-printed gear that can withstand incredible pressure without breaking – that’s the power of 18Ni300.
Excellent Wear Resistance	This material stands up to wear and tear remarkably well. Think of a 3D-printed mold that retains its shape and function even after countless uses.
Low-Carbon Content	The low carbon content minimizes the risk of cracking during the 3D printing process, ensuring smooth and reliable production.
Good Weldability	18Ni300 parts can be readily welded, allowing for the creation of complex structures or the joining of 3D-printed components with traditional manufacturing techniques.
High Dimensional Accuracy	The spherical shape and consistent particle size of 18Ni300 powder contribute to excellent dimensional accuracy in the final 3D-printed parts.

Specifying Your Needs: Specifications, Sizes, and Grades When selecting 18Ni300 powder for your 3D printing project, it’s crucial to consider the specific requirements of your application. Here’s a breakdown of some key specifications to keep in mind:

Specification	Description
Particle Size	The size of the powder particles significantly impacts the final properties and printability of the 3D-printed part. Finer powders generally offer better surface finish and detail but may require specialized printing equipment.
Flowability	The powder’s ability to flow freely is essential for even distribution during the 3D printing process. Good flowability ensures consistent material deposition and minimizes printing defects.
Apparent Density	This refers to the weight of powder per unit volume. It’s a crucial factor for determining the amount of material needed for your print and optimizing printing parameters.
Grade	Different grades of 18Ni300 powder may offer variations in composition or properties to cater to specific application needs. For instance, some grades might prioritize higher strength, while others focus on improved machinability.

Understanding the Options: Available Sizes and Standards 18Ni300 powder is typically available in a range of particle sizes to suit various 3D printing technologies. Some common size ranges include: 15-45 micrometers (µm) 45-75 µm 75-100 µm The choice of particle size depends on the specific 3D printing process and the desired part properties. For example, laser beam melting (LBM) often utilizes finer powders (15-45 µm) for high-resolution printing, while electron beam melting (EBM) can handle slightly larger particles (45-75 µm). Several industry standards govern the quality and specifications of metal powders for additive manufacturing, including 18Ni300 powder. Here are some relevant standards to be aware of: ASTM International (ASTM) F3049 – Standard Specification for Metal Powders Used in Additive Manufacturing Processes Aerospace Material Specifications (AMS) 5649 – Additive Manufacturing Powder, Maraging Steel, 18Ni-3Co-3Mo-0.5Ti Frequently Asked Questions (FAQ) About 18Ni300 Powder Q: What are the advantages of using 18Ni300 powder for 3D printing? A: 18Ni300 powder offers a compelling combination of high strength, toughness, excellent wear resistance, and good weldability. It also boasts low-carbon content for minimized cracking risk and good dimensional accuracy in printed parts. Q: What are some limitations of 18Ni300 powder? A: Compared to some other metal powders, 18Ni300 may require a post-printing heat treatment process to achieve its full strength and toughness potential. Additionally, the material can be more expensive than some commonly used 3D printing materials. Q: Is 18Ni300 powder safe to handle? A: Metal powders, including 18Ni300, can pose health risks if inhaled. It’s crucial to follow proper safety protocols when handling these materials, including using appropriate personal protective equipment (PPE) and working in a well-ventilated environment. Q: What are the future prospects for 18Ni300 powder in 3D printing? A: With ongoing research and development, 18Ni300 powder is expected to play an increasingly significant role in 3D printing. Advancements in powder production technologies and 3D printing processes could further enhance the printability and properties of this versatile material, unlocking new possibilities for high-performance metal additive manufacturing. By understanding the composition, properties, applications, and supplier landscape of 18Ni300 powder, you’re well-equipped to leverage this powerful material for your 3D printing projects. Remember to carefully consider your specific needs and consult with reputable suppliers to ensure you select the optimal 18Ni300 powder for your application.

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Al 3104 Powder

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Al 3104 Powder

Product	Al 3104 Powder
CAS No.	7429-90-5
Appearance	Silvery-Gray Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Al-1Mn-1Mg
Density	2.72g/cm3
Molecular Weight	27g/mol
Product Codes	NCZ-DCY-183/25

Al 3104 Description:

Al 3104 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 3104 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 3104 powder Al 3104 powder is an aluminum alloy composed primarily of aluminum (Al) with small additions of manganese (Mn) and magnesium (Mg). This powder form of the alloy offers distinct advantages in terms of its processability and versatility. It is commonly used in various industries due to its excellent combination of strength, corrosion resistance, and formability. Overview of Al 3104 Powder Al 3104 is a 3000 series wrought aluminum alloy known for its good corrosion resistance, excellent formability and weldability. Manganese additions provide strength through solid solution strengthening while maintaining ductility and toughness. Key characteristics of Al 3104 powder include: Moderate strength with excellent ductility Very good weldability and formability Excellent corrosion resistance High thermal and electrical conductivity Low density Available in various particle size distributions Al 3104 powder is suitable for chemical tanks, utensils, heat exchangers and applications needing moderate strength combined with good corrosion resistance. Chemical Composition of Al 3104 Powder

Element	Weight %
Aluminum (Al)	Balance
Manganese (Mn)	1.0-1.5%
Silicon (Si)	0.3% max
Iron (Fe)	0.7% max
Copper (Cu)	0.25% max
Magnesium (Mg)	0.25% max
Zinc (Zn)	0.20% max
Chromium (Cr)	0.05-0.20%

Properties of Al 3104 Powder

Property	Value
Density	2.73 g/cm3
Melting Point	634-643°C
Thermal Conductivity	134 W/mK
Electrical Conductivity	38-42% IACS
Young’s Modulus	70 GPa
Poisson’s Ratio	0.33
Tensile Strength	150-195 MPa
Yield Strength	95-120 MPa
Elongation	20-30%
Hardness	45-65 Brinell

The alloy offers moderate strength with high ductility and excellent formability. It has very good resistance to atmospheric corrosion and marine environments. Production Method for Al 3104 Powder Common production methods for Al 3104 powder include: Gas Atomization – Molten alloy stream disintegrated with high pressure inert gas jets into fine spherical powder. Controlled particle size distribution. Water Atomization – High velocity water jet used to produce fine irregular Al 3104 particles. More economical but higher oxygen pickup. Mechanical Alloying – Ball milling of aluminum and manganese powder blends followed by cold compaction and sintering. Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure. Applications of Al 3104 Powder Typical applications of Al 3104 powder include: Metal Injection Molding – To manufacture small intricate components needing moderate strength and good corrosion resistance. Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts. Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability. Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance. Welding Filler – Used as filler wire to provide weld strength similar to base metal. Pigments – Added to paints and plastics to provide shine and corrosion protection. Specifications of Al 3104 Powder Al 3104 powder is available under different size ranges, shapes, purity levels and grades: Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes. Morphology: Spherical, granular, dendritic and irregular powder shapes. Smooth powder has better flowability. Purity: From commercial to high purity (99.8%) grades tailored for application. Grades: Conforming to ASTM B209, EN 573, ISO 209 specifications. Custom grades offered. Flowability: Powder can be customized for excellent flow rates above 25 s/50g. Storage and Handling of Al 3104 Powder Al 3104 powder should be properly handled and stored to prevent: Oxidation and reaction with moisture Dust explosion hazards from fine powder Inhalation related health problems Safety practices from supplier SDS should be followed Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder. Testing and Characterization Methods Key test methods used for Al 3104 powder include: Chemical analysis using OES or XRF for composition Particle size distribution as per ASTM B822 standard Morphology analysis through SEM Powder flow rate measured by Hall flow funnel Density determination by helium pycnometry Impurity testing by ICP-MS Microstructure examination by X-ray diffraction These tests ensure batch consistency and compliance with application requirements. Comparison Between Al 3104 and Al 3003 Powders Al 3104 and Al 3003 are two aluminum alloy powders compared:

Parameter	Al 3104	Al 3003
Alloy type	Non-heat treatable	Non-heat treatable
Mn content	1.0-1.5%	1.0-1.5%
Strength	Slightly lower	Slightly higher
Corrosion resistance	Excellent	Excellent
Weldability	Excellent	Excellent
Cost	Lower	Higher

Al 3104 offers slightly better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance. Al 3104 Powder FAQs Q: How is Al 3104 powder produced? A: Al 3104 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics. Q: What are the main applications of Al 3104 powder? A: The major applications of Al 3104 powder include metal injection molding, additive manufacturing, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire. Q: What is the recommended Al 3104 powder size for binder jet 3D printing? A: For binder jetting process, the typical Al 3104 powder size range is 20-45 microns with near-spherical morphology to enable good powder bed density. Q: Does Al 3104 powder require any special handling precautions? A: Yes, it is recommended to handle aluminum powders carefully in inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards. Q: Where can I purchase Al 3104 powder suitable for marine applications? A: Al 3104 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.

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Al 3203 Powder

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Al 3203 Powder

Product	Al 3203 Powder
CAS No.	7429-90-5
Appearance	Silvery-Gray Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Al2O3
Density	2.7g/cm3
Molecular Weight	27g/mol
Product Codes	NCZ-DCY-186/25

Al 3203 Description:

Al 3203 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 3203 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 3203 powder Al2O3 powder is an aluminum alloy composed of aluminum, copper, and manganese. It is renowned for its excellent strength and high fatigue resistance, making it an ideal choice for demanding environments and structural components. The precise composition and manufacturing process of Al 3203 powder ensure consistent quality and performance, making it a reliable material for numerous applications. Overview of Al2O3 Powder Al2O3 or aluminum oxide is a ceramic material known for its high hardness, excellent dielectric properties, refractoriness, abrasion and corrosion resistance. Alumina powder is the powder form of aluminum oxide used in a variety of applications. Key properties of Al2O3 powder include: High hardness and wear resistance High melting point of over 2000°C Low electrical and thermal conductivity Excellent thermal shock resistance Resistant to strong acids and alkalis Low density around 3.95 g/cm3 Chemically inert material White color powder available in various particle sizes Chemical Composition of Al2O3 Powder

Compound	Formula	Weight %
Aluminum oxide	Al2O3	99.5% min
Silicon dioxide	SiO2	0.05% max
Iron oxide	Fe2O3	0.08% max
Titanium dioxide	TiO2	0.03% max
Sodium oxide	Na2O	0.05% max
Magnesium oxide	MgO	0.03% max

High purity Al2O3 powder contains over 99.5% aluminum oxide as the principal component. Maximum impurity limits are specified for silica, iron oxide, titania, and other oxides. Properties of Al2O3 Powder

Property	Value
Melting point	2050°C
Density	3.95 g/cm3
Hardness	9 Mohs
Flexural strength	330 MPa
Compressive strength	2600 MPa
Porosity	<1%
Thermal conductivity	30 W/m.K
Electrical resistivity	>1014 ohm.cm
Dielectric strength	15-35 kV/mm
Water absorption	0%

Production Methods for Al2O3 Powder The common production methods for Al2O3 powder include: Bayer Process – Alumina trihydrate is extracted from bauxite ore and thermally converted to alumina powder. This process yields high purity powder. Hall–Héroult Process – Alumina is dissolved in molten cryolite and electrolyzed to produce aluminum. Alumina powder is recovered as a by-product. Calcination – Dehydration and calcination of various aluminum hydroxides to form alumina powder. Sol-gel – Alumina gel is formed from aluminum alkoxides or nitrates and then dried and calcined to make nanoscale alumina powder. Flame Pyrolysis – Vapor phase combustion of aluminum chloride produces ultrafine alumina powder. The Bayer process is the most common industrial method while the others yield specialty grade alumina. Applications of Al2O3 Powder Abrasives – For grinding, sanding, polishing, blasting media due to its hardness. Refractories – High temperature furnace linings, ceramics, firebricks for metallurgy, glass, cement industries. Ceramics – Electrical, structural, biomedical applications using alumina ceramics. Catalysts – Gamma alumina used as catalyst support and directly as catalyst. Coatings – Thermal spray coatings for wear and corrosion protection. Polishing – CMP slurries for polishing silicon wafers, optic components, metals. Fillers – Added to plastics, rubber, paper to improve mechanical properties. Cosmetics – For manufacturing makeup, personal care products. Specifications of Al2O3 Powder Al2O3 powder is available under various purity levels, particle size distribution, and grades: Purity – From industrial (90%) to high purity (99.99%) grades based on impurity levels. Particle Size – Ranging from nanoscale (10-50 nm) to coarse grade (over 100 microns). Phases – Alpha, gamma, theta, delta phases have different properties. Grades – Conforming to standards for abrasives, technical ceramics, bioceramics, etc. Surface Area – For nanosized powder, surface area is 1-100 m2/g. Morphology – Regular and spherical shaped particles preferred. Applications – Powder customized for composites, 3D printing, other uses. Health and Safety When Handling Al2O3 Powder Al2O3 powder does not pose severe health and safety risks but standard precautions should be taken: Use dust masks or respirators to avoid inhaling fine particles during handling. Wear protective goggles and gloves while handling powder. Prevent skin contact to avoid drying and irritation. Avoid generating and breathing airborne dust. Ensure adequate ventilation. Handle and store powder carefully avoiding dispersion in air. Properly dispose of waste powder based on environmental regulations. Refer to Material Safety Data Sheet (MSDS) provided by the supplier for complete health hazard data. Inspection and Testing of Al2O3 Powder Key tests carried out for quality control of Al2O3 powder are: Chemical analysis using X-ray Fluorescence (XRF) or Inductively Coupled Plasma (ICP) techniques to ensure composition meets specifications. Particle size analysis through laser diffraction or dynamic light scattering method. Scanning Electron Microscopy (SEM) to examine particle morphology. Specific surface area measurement using gas absorption technique. X-ray diffraction (XRD) analysis to determine phases present. Impurity analysis for trace metallic elements using ICP mass spectrometry. Loss of mass on ignition when heated to 1000°C. Density measurement through pycnometry method. Thorough inspection and testing ensures the powder meets the quality and performance requirements of specific applications. Comparison Between α-Al2O3 and γ-Al2O3 Powder α-Al2O3 and γ-Al2O3 are two common phases of alumina powder compared here:

Parameter	α-Al2O3	γ-Al2O3
Crystal structure	Hexagonal	Cubic
Density	3.95 g/cm3	3.65 g/cm3
Hardness	9 Mohs	8 Mohs
Melting point	2050°C	~1100°C
Thermal conductivity	30 W/m.K	5-10 W/m.K
Surface area	<10 m2/g	100-300 m2/g
Applications	Abrasives, ceramics	Catalysts, adsorbents
Price	Lower	Higher

α-Al2O3 has higher hardness, density, thermal conductivity and refractoriness whereas γ-Al2O3 has higher surface area and extensively used in catalysts. α-form has wider applications and lower price. FAQs Q: What is Al2O3 powder used for? A: Al2O3 powder is used to manufacture abrasives, refractories, structural ceramics, ceramic coatings, polishing compounds, plastic & rubber fillers, and other applications due to its high hardness, strength, and corrosion resistance. Q: What is the difference between white, pink, and brown alumina powder? A: White alumina is high purity Al2O3. Pink and brown alumina contain small amounts of chromium and iron oxides respectively that impart color. White alumina is used when color contamination must be avoided. Q: Is Al2O3 powder hazardous? A: Al2O3 powder is generally not classified as a hazardous material but like all fine powders can cause irritation and breathing issues during handling. Use of proper PPE is recommended. Q: What is the difference between fused and sintered alumina powder? A: Fused alumina is produced by melting pure alumina whereas sintered type is made by compacting and firing alumina powder. Fused alumina has higher purity and density compared to sintered. Q: Where can I buy Al2O3 powder for making ceramic components? A: High purity fine alumina powder for ceramic applications can be purchased from leading suppliers . Ensure the powder meets specifications for your application.

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Al 7075 Powder

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Al 7075 Powder

Product	Al 7075 Powder
CAS No.	7429-90-5
Appearance	Gray Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Al-5.6Zn-2.5Mg-1.6Cu
Density	2.81g/cm3
Molecular Weight	270g/mol
Product Codes	NCZ-DCY-179/25

Al 7075 Description:

Al 7075 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 7075 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 7075 powder Al 7075 powder is a high-strength aluminum alloy composed primarily of aluminum, zinc, copper, and small amounts of magnesium and chromium. It is renowned for its impressive mechanical properties, making it an ideal choice for applications that require strength, durability, and lightweight characteristics. Al 7075 powder is typically produced through a process called atomization, where molten aluminum is sprayed and solidified into fine powder particles. Overview of Al 7075 Powder Al 7075 is one of the highest strength 7000 series aluminum alloys, offering strength superior to many steels. Zinc is the main alloying addition while magnesium imparts strength through precipitation hardening. Key properties of Al 7075 powder include: Exceptionally high tensile and yield strength High hardness and good fatigue strength Good toughness and moderate ductility Excellent finishing characteristics High corrosion resistance Available in range of powder sizes and shapes Al 7075 powder is ideal for high-performance aerospace and defense components needing the optimal combination of strength, hardness, fatigue resistance, and moderate weldability. Chemical Composition of Al 7075 Powder

Element	Weight %
Aluminum (Al)	87.1-91.4%
Zinc (Zn)	5.1-6.1%
Magnesium (Mg)	2.1-2.9%
Copper (Cu)	1.2-2.0%
Iron (Fe)	0-0.5%
Silicon (Si)	0-0.4%
Manganese (Mn)	0-0.3%
Chromium (Cr)	0.18-0.28%
Titanium (Ti)	0-0.2%

Properties of Al 7075 Powder

Property	Value
Density	2.81 g/cm3
Melting Point	477–635°C
Thermal Conductivity	130–210 W/mK
Electrical Conductivity	22-30% IACS
Young’s Modulus	71–72 GPa
Poisson’s Ratio	0.33
Tensile Strength	570–635 MPa
Yield Strength	505–570 MPa
Elongation	7–10%
Hardness	150–190 Brinell

The zinc additions result in extremely high strength and hardness while maintaining reasonable ductility and toughness. The alloy has excellent finishing characteristics. Production Method for Al 7075 Powder Commercial production methods for Al 7075 powder include: Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder particles with controlled size distribution. Water Atomization – High pressure water jet used to produce fine Al 7075 powders with irregular shape. Lower cost but higher oxygen pickup. Mechanical Alloying – Ball milling a blend of aluminum and alloying element powders followed by cold compaction and sintering. Gas atomization offers superior control over powder characteristics like particle size, shape and microstructure. Applications of Al 7075 Powder Additive Manufacturing – Used in selective laser melting, direct metal laser sintering to produce complex, lightweight aerospace and defense parts. Metal Injection Molding – To manufacture small intricate components with high strength and moderate corrosion resistance. Powder Metallurgy – Press and sinter process to create high-performance automotive parts and machinery components. Thermal Spraying – Wire arc spraying to deposit very hard and wear resistant Al 7075 coatings. Pyrotechnics – Added as fuel constituent in pyrotechnic compositions due to its high reactivity. Welding Filler – Used as filler wire providing weld strength but limited weldability. Specifications of Al 7075 Powder Al 7075 powder is available in various size ranges, shapes, grades and purity levels: Particle Size: From 10-45 microns for AM methods, up to 120 microns for thermal spray processes. Morphology: Spherical, irregular and mixed particle shapes. Smooth spherical powder has better flowability. Purity: From commercial to high purity grades tailored for the specific application. Grades: Conforming to ASTM B951, AMS 4045, AMS 4282, EN 573-3 and other equivalent standards. Oxygen Content: Varies between 500-1500 ppm based on production method. Lower is better. Storage and Handling of Al 7075 Powder Al 7075 reactive alloy powder must be handled with care to prevent: Oxidation and reaction with moisture Dust explosion hazards from fine powder Inhalation related health problems Safety practices recommended by supplier should be followed Inert gas blanketing, proper grounding, ventilation, and PPE should be utilized for safe handling. Testing and Characterization Methods Key test methods used for Al 7075 powder include: Chemical composition analysis using OES or XRF Particle size distribution as per ASTM B822 standard Morphology analysis through SEM Powder flow rate using Hall flowmeter Density measurement by helium pycnometry Impurities testing by ICP-MS Microstructure examination by X-ray diffraction These tests ensure the powder meets the required chemical, physical, and microstructural characteristics for the specific application. Comparison Between Al 7075 and Al 6061 Powder

Parameter	Al 7075	Al 6061
Alloy type	Heat treatable	Heat treatable
Zn content	5.1-6.1%	0%
Mg content	2.1-2.9%	0.8-1.2%
Strength	Much higher	Moderate
Machinability	Poor	Excellent
Weldability	Poor	Very good
Corrosion resistance	Moderate	Excellent
Cost	Higher	Lower

Al 7075 offers very high strength whereas Al 6061 provides better corrosion resistance, weldability and machinability at lower cost. Al 7075 Powder FAQs Q: How is Al 7075 powder produced? A: Al 7075 powder is commercially produced using gas atomization, water atomization, mechanical alloying and electrolysis techniques. Gas atomization offers the best control of particle characteristics. Q: What are the main applications for Al 7075 powder? A: The major applications for Al 7075 are additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, and pyrotechnic compositions requiring exceptionally high strength. Q: What is the recommended particle size for Al 7075 powder in AM? A: For most metal 3D printing processes, the ideal particle size range for Al 7075 is 15-45 microns with spherical morphology and good powder flowability. Q: Does Al 7075 powder require any special handling precautions? A: Yes, it is recommended to handle reactive aluminum alloy powders carefully under inert atmosphere using proper grounding, ventilation and PPE. Q: Where can I purchase ultrafine Al 7075 powder suitable for aerospace components? A: High purity, gas atomized ultrafine Al 7075 powders meeting aerospace requirements can be sourced from leading supplier.

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AlMgScZr Powder

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AlMgScZr Powder

Product	AlMgScZr Powder
CAS No.	N/A
Appearance	Gray Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Al-Mg-Sc-Zr
Density	2.6-2.7g/cm3
Molecular Weight	270g/mol
Product Codes	NCZ-DCY-189/25

AlMgScZr Description:

AlMgScZr Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlMgScZr Powder Related Information :

Properties	Details
Composition	Al-Mg-Sc-Zr alloy
Density	2.7 g/cc
Particle shape	Spherical
Size range	10-75 microns
Apparent density	Up to 60% of true density
Flowability	Excellent
Strength	Very high for Al alloy powder
Weldability	Excellent

AlMgScZr Powder Composition

Element	Weight %
Aluminum	Balance
Magnesium	0.2-1%
Scandium	0.2-0.7%
Zirconium	0.05-0.25%
Silicon	0.1% max
Iron	0.1% max
Copper	0.1% max

Aluminum forms the matrix providing low density Magnesium enhances strength through solid solution strengthening Scandium enables precipitation hardening for peak strength Zirconium promotes fine recrystallized grain structure Other elements present only as impurities AlMgScZr Powder Physical Properties

Property	Values
Density	2.7 g/cc
Melting point	640-655°C
Electrical resistivity	4.5-5.5 μΩ-cm
Thermal conductivity	150-180 W/mK
Thermal expansion	21-24 x 10^-6 /K
Maximum service temperature	250°C

Very low density compared to steels and titanium alloys Melting point is moderately high for an aluminum alloy High electrical and thermal conductivity Relatively high CTE necessitates design considerations Can be used for prolonged periods up to 250°C The properties make AlMgScZr well suited for lightweight structural applications across automotive, aerospace and other sectors. AlMgScZr Powder Mechanical Properties

Property	Values
Yield strength	400-500 MPa
Tensile strength	480-570 MPa
Elongation	7-10%
Hardness	115-150 HB
Shear strength	330 MPa
Fracture toughness	29-35 MPa√m

Very high strength for an aluminum alloy Significantly stronger than other non heat-treatable Al alloys Reasonable ductility in peak aged condition Relatively high fracture toughness Strength can be tailored through aging treatment The properties make AlMgScZr an exceptional choice for structural parts needing high strength-to-weight ratio. AlMgScZr Powder Applications

Sector	Uses
Aerospace	Airframes, wings, fuselage skins
Automotive	Chassis, suspension parts
Industrial	Robot arms, lifting equipment
Additive manufacturing	High performance components

Some specific product uses: Aircraft structural frames, bulkheads, wing spars Automotive transmission casings, engine blocks Industrial robot arms, lifting equipment Additive manufacturing of topology optimized components Electronic enclosures needing thermal management AlMgScZr provides maximum strength with minimum weight penalty across these critical applications. AlMgScZr Powder Standards

Standard	Description
ASTM B951	Standard for precipitation hardened aluminum alloys
DIN 1718	Aluminum and aluminum alloys designations
EN 586-2	Forgings for high strength structural applications
AMS 4413	Aluminum alloy powder compositions for additive manufacturing

These define: Chemical composition limits of AlMgScZr Required mechanical properties in peak aged condition Approved powder production method – inert gas atomization Impurity limits for elements like Fe Quality testing protocols Proper handling and storage Meeting certification requirements ensures optimal alloy performance. AlMgScZr Powder Particle Size Distribution

Particle Size	Characteristics
10-25 microns	Ultrafine powder used in laser AM processes
25-45 microns	Common size range for laser bed and binder jetting
45-75 microns	Larger sizes used in cold spraying

Finer powder provides higher resolution and surface finish Coarser powder suitable for high deposition rate processes Size range tailored based on AM production method used Spherical morphology maintained in all sizes Controlling particle size distribution and shape is critical for AM processing, packing density, and final part properties. AlMgScZr Powder Apparent Density

Apparent Density	Details
Up to 60% of true density	For spherical powder shape
1.5 – 1.7 g/cc	Improves with greater packing density

Spherical morphology provides high apparent density Higher density improves powder flow and bed packing in AM Reduces entrapped gas porosity in final part Maximizing density minimizes press cycle time Higher apparent density results in better manufacturing productivity and part performance. AlMgScZr Powder Production Method

Method	Details
Gas atomization	High pressure inert gas breaks up molten metal stream into fine droplets
Vacuum induction melting	High purity input materials melted in vacuum
Multiple remelting	Improves chemical homogeneity
Sieving	Classifies powder into different particle size fractions

Gas atomization with inert gas produces clean, spherical powder Vacuum processing minimizes gaseous impurities Multiple remelts improve uniformity of composition Post-processing provides particle size distribution control AlMgScZr Powder Handling and Storage

Recommendation	Reason
Ensure proper ventilation	Avoid exposure to fine metallic particles
Use appropriate PPE	Prevent accidental inhalation or ingestion
Avoid ignition sources	Powder can combust in oxygen atmosphere
Follow safe protocols	Reduce health and fire hazards
Store sealed containers	Prevent contamination or oxidation

AlMgScZr powder is relatively stable but general precautions are still recommended for safe handling and maintaining purity. AlMgScZr Powder Inspection and Testing

Test	Details
Chemical analysis	Verifies composition using OES or XRF spectroscopy
Particle size distribution	Laser diffraction analysis
Apparent density	Hall flowmeter test per ASTM B212 standard
Powder morphology	SEM imaging of particle shape
Flow rate analysis	Gravity flow rate through specified nozzle
Moisture measurement	Loss on drying test

Testing ensures the powder meets the required chemical purity, particle characteristics, apparent density, morphology, and flow specifications as per applicable standards. AlMgScZr Powder Pros and Cons Advantages of AlMgScZr Powder Very high strength for an aluminum alloy Retains strength up to 250°C Excellent corrosion resistance High fracture toughness and fatigue strength Good weldability using conventional techniques Low density provides weight savings Limitations of AlMgScZr Powder Relatively expensive compared to other aluminum grades Requires controlled heat treatment for optimal properties Limited high temperature creep resistance Restricted hot formability in peak aged condition Susceptible to galvanic corrosion if improperly protected Comparison With 6061 Aluminum Alloy Powder AlMgScZr vs 6061 Al Alloy Powder

Parameter	AlMgScZr	6061 Al
Density	2.7 g/cc	2.7 g/cc
Tensile strength	480-570 MPa	250-310 MPa
Yield strength	400-500 MPa	55-275 MPa
Weldability	Excellent	Good
Corrosion resistance	Excellent	Good
Cost	High	Low
Uses	Aerospace, automotive	General applications

AlMgScZr provides much higher strength and corrosion resistance 6061 Al offers moderate strength at low cost AlMgScZr preferred for critical structural components 6061 Al widely used for general applications AlMgScZr Powder FAQs Q: What are the main applications of AlMgScZr powder? A: Key applications are aerospace components like airframes and wings, automotive parts like chassis and wheels, industrial robot arms and lifting equipment, and additive manufacturing of high performance topology optimized components. Q: How does scandium strengthen AlMgScZr alloy? A: Scandium enables precipitation hardening by forming nano-scale Al3Sc precipitates during aging treatment. This impedes dislocation movement substantially increasing the strength. Q: What precautions should be taken when working with AlMgScZr powder? A: Recommended precautions include proper ventilation, avoiding ignition sources, using appropriate PPE, following safe handling protocols, inert atmosphere, and storing sealed containers away from moisture or contaminants. Q: How does AlMgScZr compare with AlZnMgCu alloy powder? A: AlMgScZr provides higher strength, weldability, and corrosion resistance than 7000 series Al alloys like AlZnMgCu. It is preferred for critical structural parts while AlZnMgCu is more economical.

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AlSi12 Powder

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AlSi12 Powder

Product	AlSi12 Powder
CAS No.	11145-27-0
Appearance	Silvery-Gray Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Al88Si12
Density	2.7g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-193/25

AlSi12 Description:

AlSi12 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlSi12 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi12 Powder AlSi12 powder is a fine-grained aluminum-silicon alloy powder commonly used in additive manufacturing processes. It is produced by atomization, which involves melting the alloy and rapidly cooling it to form small powder particles. The resulting powder exhibits excellent flowability and can be easily processed using various additive manufacturing techniques such as selective laser melting (SLM) and electron beam melting (EBM) Overview of AlSi12 Powder AlSi12 or A413 is an aluminum casting alloy with relatively high silicon content. The addition of 12% silicon results in good wear resistance, low coefficient of thermal expansion, and high thermal conductivity. Key properties of AlSi12 powder include: Good strength and hardness Excellent wear resistance Good dimensional stability High thermal conductivity Good machinability and polishability Low specific gravity Available in various particle size distributions AlSi12 is used for producing cylinder liners, piston rings, rocker arms, connecting rods, parts requiring heat and wear resistance. The powder metallurgy approach enables complex geometries. Composition of AlSi12 Powder The typical composition of AlSi12 powder is:

Element	Weight %
Aluminum (Al)	Balance
Silicon (Si)	11-13%
Copper (Cu)	<1%
Magnesium (Mg)	<1%
Iron (Fe)	<1%
Manganese (Mn)	<1%
Zinc (Zn)	<1%
Nickel (Ni)	<0.5%

Properties of AlSi12 Powder AlSi12 powder possesses the following properties:

Property	Value
Density	2.7 g/cc
Melting Point	560°C
Thermal Conductivity	150-180 W/mK
Electrical Resistivity	4-6 μΩ.cm
Young’s Modulus	80-90 GPa
Poisson’s Ratio	0.33
Tensile Strength	240-300 MPa
Compressive Strength	600-650 MPa
Elongation	3-5%
Hardness	80-90 Brinell

The silicon additions result in higher strength, hardness, wear resistance, and thermal conductivity compared to unalloyed aluminum. The material retains good ductility and machinability. Production Method for AlSi12 Powder AlSi12 powder is manufactured by: Gas Atomization – High pressure inert gas jets atomize molten AlSi12 alloy to form spherical powders. This produces powder with smooth morphology and narrow size distribution suitable for AM. Water Atomization – High velocity water jets hit the molten metal stream to produce fine irregular AlSi12 particles. Lower cost but higher oxygen pickup. Mechanical Milling – Ball milling of aluminum and silicon powders followed by blending, compacting and sintering. Leads to wide size distribution. Gas atomization is preferred when spherical powder with controlled characteristics is required such as for additive manufacturing or MIM. Mechanical milling route is lower cost. Applications of AlSi12 Powder Key applications of AlSi12 alloy powder include: Additive Manufacturing – Used to fabricate complex metal parts by selective laser melting, direct metal laser sintering, binder jetting etc. Powder Metallurgy – Compacting and sintering to create high performance parts like piston rings, pump components, rocker arms. Metal Injection Molding – Produces intricate components with excellent properties and surface finish. Wear Resistant Coatings – Applied via thermal spray methods on cylinder bores, piston skirts, engine blocks. Brazing Filler – For joining aluminum and steel components in automotive, aerospace applications. Friction Materials – High silicon content improves friction performance. Used in brake pads, clutch discs. Casting – Added to aluminum melts to improve castability and wear resistance. Specifications of AlSi12 Powder AlSi12 powder is available in different size ranges, grades and purity levels: Particle Size: From 10 – 150 microns for AM, under 45 microns for MIM feedstock. Morphology: Spherical, irregular and mixed shapes. Spherical improves flow and packing. Purity: From commercial to high purity grades based on elemental analysis. Oxygen Content: Levels range from 300 – 1000 ppm for gas atomized, higher for water atomized. Grades: Customized composition and powder characteristics based on application. Surface Area: For nanoscale powder surface area reaches up to 10 m2/g. Handling and Storage of AlSi12 Powder AlSi12 powder should be stored and handled carefully to avoid: Contact with moisture – leads to oxidation. Store in sealed containers with desiccant bags. Agglomeration – prevents flow. Store cool, dry powder and consider addition of flow agents. Fire hazards – do not store near ignition sources due to flammability of finely divided metals. Inhalation – use masks to prevent inhaling fine powders during handling. Safety data sheet precautions from supplier should be followed. Proper inert gas glove box techniques recommended when handling reactive aluminum powders. Testing and Characterization Methods Key test methods for AlSi12 powder include: Chemical analysis – ICP and XRF techniques determine composition, purity levels. Particle size analysis – Carried out as per ASTM B822 using laser diffraction. Morphology – Scanning electron microscopy reveals shape, surface structure. Powder flow – Measured by Hall flowmeter as per ASTM B213 standard. Density – Measured by gas pycnometry or apparent density method. Microstructure – X-ray diffraction analysis for phases present. Thorough testing and inspection ensures AlSi12 powder meets application requirements. Comparison of AlSi12 and AlSi10Mg Powders AlSi12 and AlSi10Mg are two aluminum alloy powders compared:

Parameter	AlSi12 Powder	AlSi10Mg Powder
Alloy type	Cast alloy	Wrought alloy
Si content	11-13%	9-11%
Mg content	<1%	0.2-0.5%
Strength	Higher	Lower
Wear resistance	Excellent	Good
Corrosion resistance	Moderate	Excellent
Machineability	Very good	Moderate
Applications	Wear parts, thermal management	Aerospace, marine parts
Cost	Lower	Higher

AlSi12 provides the best combination of wear properties, machinability and low cost whereas AlSi10Mg offers higher strength and corrosion resistance required for critical structural parts. AlSi12 Powder FAQs Q: How is AlSi12 powder produced? A: AlSi12 powder is commercially produced by gas atomization and water atomization of the molten alloy. Mechanical milling is also used to make this powder. Q: What is AlSi12 powder used for? A: AlSi12 finds use in additive manufacturing, powder metallurgy parts production, thermal spray coatings, metal injection molding, and other applications needing a lightweight alloy with good wear properties and machinability. Q: What is the typical particle size for AlSi12 powder in AM? A: For most binder jet and powder bed fusion AM processes, the ideal particle size range for AlSi12 powder is 20-65 microns with good powder flow characteristics. Q: Does AlSi12 powder require special handling precautions? A: Yes, it is recommended to handle aluminum powders under inert conditions and avoid accumulation of fine powder to minimize fire and explosion hazards. Proper ventilation and PPE should be used. Q: Where can I purchase AlSi12 powder for making wear-resistant coatings? A: Specialty AlSi12 grades suitable for thermal spray coatings can be purchased from leading supplier

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AlSi50 Powder

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AlSi50 Powder

Product	AlSi50 Powder
CAS No.	11145-27-0
Appearance	Gray Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	AlSi
Density	2.5-2-7g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-194/25

AlSi50 Description:

AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlSi50 Powder Related Information :

Element	Composition
Aluminum (Al)	Balance
Silicon (Si)	48-52%

Aluminum forms the matrix providing ductility, toughness and corrosion resistance. Silicon increases hardness, fluidity and reduces the coefficient of thermal expansion. The high 50% silicon content results in a eutectic composition with the lowest possible melting point and excellent castability. Strict control of the Al to Si ratio is critical. Properties of AlSi50 Powder AlSi50 powder possesses a unique mix of properties making it suitable for high performance applications:

Property	Value
Density	2.55 g/cm3
Melting Point	577°C
Ultimate Tensile Strength	200-300 MPa
Elongation	<1%
Hardness	100-120 HB
Thermal Conductivity	50-90 W/m-K
CTE	12-15 x 10<sup>-6</sup>/°C
Young’s Modulus	80-90 GPa
Corrosion Resistance	Excellent

Low density – Up to 40% lower than titanium alloys and steels. High fluidity when molten – Enables excellent castability and mold filling. High strength-to-weight ratio – Specific strength comparable to titanium alloys. Low coefficient of thermal expansion – Dimensions remain stable over a wide temperature range. Excellent corrosion resistance – Protective oxide layer prevents corrosion in most environments. Good thermal conductivity – Twice that of titanium alloys allowing efficient heat dissipation. This unique property profile makes AlSi50 suitable for applications where low mass, precision, stability, and strength are critical. Applications of AlSi50 Powder The key properties of AlSi50 powder make it ideal for:

Applications	Benefits
Automotive components	Low density and excellent castability.
Aerospace parts	High specific strength, stable dimensions.
Electronic substrates	Thermal management, CTE match with ceramics.
Mirror blanks	Low density, machinability, stability.
Medical implants	Biocompatible, non-toxic, corrosion resistant.

Automotive – Used in pistons, engine blocks, drivetrain parts to reduce weight and improve fuel efficiency. Aerospace – Ideal for precision aerospace components like actuators and turbocharger wheels requiring highest strength-to-weight. Electronics – Substrates for PCBs, IC packages to manage thermal loads while matching expansion behavior of ceramics. Optics – Mirror blanks, telescopes benefit from high dimensional stability and machinability. Medical – Excellent biocompatibility and corrosion resistance for implants like orthopedic devices. AlSi50 Powder Specifications AlSi50 powder is available in various size fractions, shapes, and purity levels:

Parameter	Options
Particle size	10 – 150 microns
Particle shape	Irregular, spherical
Apparent density	Up to 2.7 g/cm3
Flow rate	Up to 25 s/50g
Purity	Up to 99.7%
Alloy variants	AlSi40, AlSi30

Smaller particles promote higher sintered density while large particles improve flowability. Spherical morphology enhances powder flow compared to irregular particles. Higher apparent density increases effective loading in composites manufacturing. Faster flow rates improve ease of powder handling and processing. High purity grades minimize contamination issues. Aluminum-silicon alloys with 30-40% silicon also available. Powder attributes can be customized based on specific application requirements and processing methods. Consolidation Methods for AlSi50 Powder AlSi50 powder can be transformed into full density components using techniques like:

Method	Details
Additive manufacturing	Excellent geometric freedom for complex shapes.
Metal injection molding	High precision net shape capability.
Press and sinter	Economical for higher volume simpler shapes.
Casting	Leverages excellent fluidity and mold filling behavior.
Extrusion	For profiles, rods and tubes.

Powder bed fusion AM techniques like selective laser melting are ideal for low volume complex parts. Metal injection molding offers closest tolerances and surface finish. Pressing followed by liquid phase sintering is commonly used but secondary processing needed. Investment casting provides higher productivity for simpler geometries. Extrusion is suitable for continuous production of bars, rods and tubes. The consolidation method strongly influences final properties, microstructure and cost economics. Heat Treatment of AlSi50 Parts The following heat treatments can be used to modify AlSi50 properties:

Heat Treatment	Details	Purpose
Solution heat treatment	500-550°C, quench	Dissolve soluble phases
Artificial aging	150-180°C, 5-10 hrs	Precipitation hardening
Stress relieving	250°C, 2 hrs	Remove residual stresses

Solution treatment dissolves silicon particles in the aluminum matrix followed by rapid cooling. Subsequent aging causes silicon to re-precipitate as fine dispersoids imparting strengthening. Low temperature stress relieving helps reduce residual stresses from prior shaping steps. Proper heat treatment allows customizing the strength, hardness and ductility as per application requirements. Comparison of AlSi50 Powder with Alternatives Here is how AlSi50 compares to other eutectic aluminum-silicon alloys:

Alloy	AlSi50	AlSi40	AlSi30
Fluidity	Highest	High	Medium
Castability	Excellent	Very Good	Good
Hardness	High	Medium	Low
Strength	High	Medium	Low
Thermal Conductivity	Medium	High	Highest
CTE	Low	Medium	High
Cost	High	Medium	Low

AlSi40 offers the best all-round combination of fluidity, strength and thermal conductivity. AlSi30 provides highest thermal conductivity but lowest strength and fluidity. AlSi50 has the highest fluidity, hardness and strength but lower thermal conductivity. AlSi50 is preferred where maximum castability, dimensional stability, and high specific strength are critical. Health and Safety Considerations for AlSi50 Powder Like any metal powder, AlSi50 powder requires safe handling:

Hazard	Precautions	PPE
Skin/eye contact	Avoid direct contact. Rinse if exposed.	Gloves, goggles
Inhalation	Avoid breathing dust. Ensure ventilation.	Respirator
Ingestion	Avoid hand-mouth transfer. Wash hands.	–
Fire	Use sand. Do not use water.	Protective gear

Wear gloves, goggles, mask when handling powder. Avoid skin contact. Wash after exposure. Store in cool, dry place away from sparks, flames. Ensure proper ventilation and dust collection. Refer SDS and local regulations for complete guidelines. With proper precautions and PPE, AlSi50 powder can be safely handled. Inspection and Testing of AlSi50 Powder To ensure quality specifications are met, AlSi50 powder should undergo:

Parameter	Method	Specification
Chemical composition	OES, XRF, wet chemistry	Conformance to Al and Si content
Particle size distribution	Laser diffraction, sieving	D10, D50, D90 within range
Powder morphology	SEM imaging	Shape and flow characteristics
Apparent density	Hall flowmeter test	Minimum specified density
Flow rate	Hall flowmeter test	Maximum seconds for 50g flow
Impurity levels	ICP or LECO analysis	Low oxygen, moisture content

Testing should be done periodically as per ASTM standards to ensure consistency in production quality and performance in end-use applications. FAQs

What is AlSi50 used for?
AlSi50 is ideal for applications like automotive components, aerospace parts, and electronic substrates where low mass, dimensional stability, and high fluidity are critical.
Does AlSi50 require heat treatment?
Optional heat treatment including solutionizing and aging can be done to enhance strength by precipitating silicon particles in the microstructure.
What methods can consolidate AlSi50 powder?
AlSi50 powder can be consolidated to full density using metal injection molding, casting, additive manufacturing via SLM/EBM, extrusion, and sintering.
Is AlSi50 readily weldable?
AlSi50 has relatively poor weldability owing to high silicon content. Special filler material and techniques are required for welding this alloy.
Is AlSi50 powder safe to handle?
Like any fine metal powder, standard safety precautions must be taken when handling AlSi50 powder to minimize health and safety risks.

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