FeCoNiCrMo Powder
$0.00
FeCoNiCrMo Powder
| Product | FeCoCrNiMo Powder |
| CAS No. | N/A |
| Appearance | Metallic Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-Co-Ni-Cr-Mo |
| Density | 8.0-8.5g/mol |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-226/25 |
FeCoNiCrMo Description:
FeCoNiCrMo Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
FeCoNiCrMo Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
and micron as per the client’s requirements and also accept customization in various parameters.
FeCoNiCrMo Powder
FeCoNiCrMo powder is a complex alloy powder consisting of iron (Fe), cobalt (Co), nickel (Ni), chromium (Cr), and molybdenum (Mo). These elements work synergistically to create a powder with remarkable characteristics suitable for numerous applications.
Overview of FeCoNiCrMo Powder
FeCoNiCrMo belongs to a class of high temperature alloys exhibiting good mechanical properties, microstructural stability and environmental resistance at temperatures exceeding 750°C. Iron and cobalt provide strength. Nickel enhances ductility and toughness. Chromium imparts oxidation and corrosion resistance. Molybdenum further improves high temperature strength and creep resistance.
Key characteristics of FeCoNiCrMo powder include:
Excellent high temperature strength and creep resistance
Good fatigue strength and toughness
High hardness, wear resistance, and abrasion resistance
Outstanding corrosion and oxidation resistance
Available in various particle size distributions and morphologies
FeCoNiCrMo powder is designed for protective coatings, thermal spray, welding, additive manufacturing and other demanding high temperature applications.
Composition of FeCoNiCrMo Powder
FeCoNiCrMo powder has the following nominal composition:
| Element | Composition |
| Iron (Fe) | Balance |
| Cobalt (Co) | 35-50% |
| Nickel (Ni) | 10-30% |
| Chromium (Cr) | 8-12% |
| Molybdenum (Mo) | 1-3% |
| Carbon (C) | <0.5% |
| Silicon (Si) | <1.5% |
| Manganese (Mn) | <1% |
Properties of FeCoNiCrMo Powder
| Property | Value |
| Density | 8.0-8.5 g/cm3 |
| Melting Point | 1350-1450°C |
| Thermal Conductivity | 15-30 W/mK |
| Electrical Resistivity | 70-85 μΩ.cm |
| Young’s Modulus | 190-220 GPa |
| Poisson’s Ratio | 0.28-0.32 |
| Tensile Strength | 650-1200 MPa |
| Yield Strength | 450-900 MPa |
| Elongation | 15-30% |
| Hardness | 30-50 HRC |
The properties like high temperature strength, hardness, wear resistance, and corrosion resistance make it suitable for the most demanding applications.
Production Method for FeCoNiCrMo Powder
FeCoNiCrMo powder can be produced via:
Gas Atomization – High pressure inert gas used to atomize molten alloy resulting in fine spherical powder ideal for AM.
Water Atomization – High velocity water jet breaks up molten metal into fine irregular powder particles. Economical but higher oxygen pickup.
Mechanical Alloying – Ball milling of blended elemental powders followed by sintering and secondary atomization.
Gas atomization provides the best control over particle characteristics like size, shape, purity and microstructure.
Applications of FeCoNiCrMo Powder
Typical applications of FeCoNiCrMo powder include:
Thermal Spray Coatings – HVOF or plasma spraying to deposit thick wear and corrosion resistant coatings on valves, seals, bearings etc. operating at high temperatures.
Additive Manufacturing – Selective laser melting to produce complex components like turbine blades for extreme environments.
Welding Filler – Provides excellent elevated temperature strength, hardness and corrosion resistance in the weld zone.
Brazing Filler – Used to join components operating at very high temperatures requiring oxidation resistance.
Glass Processing – Powder metallurgy conveyor rolls with high temperature strength used in glass melting furnaces.
Specifications of FeCoNiCrMo Powder
FeCoNiCrMo powder is available under various size ranges, shapes, grades and purity levels:
Particle Size: From 15-45 μm for AM methods, up to 150 μm for thermal spray processes.
Morphology: Spherical, irregular and blended shapes. Spherical powder provides optimal flow and packing.
Purity: From commercial to ultra high purity levels based on stringent chemical analysis and application requirements.
Surface Area: Low surface area preferred to minimize oxidation during handling and storage.
Grades: Customized composition and powder characteristics tailored for application and processing method.
Storage and Handling of FeCoNiCrMo Powder
FeCoNiCrMo powder requires careful storage and handling:
Should be stored in sealed containers under inert gas to prevent oxidation
Avoid accumulation of fine powder to minimize explosion risks
Use proper PPE, ventilation, grounding and safety practices during handling
Prevent contact between powder and incompatible materials
Follow applicable safety guidelines from supplier SDS
Proper protective measures are essential when handling this reactive alloy powder.
Inspection and Testing of FeCoNiCrMo Powder
Key quality control tests performed on FeCoNiCrMo powder:
Chemical analysis using OES or XRF to ensure composition is within specified limits
Particle size distribution using laser diffraction as per ASTM B822 standard
Morphology analysis through SEM imaging
Powder flow rate measurement as per ASTM B213 standard
Density determination by helium pycnometry
Impurity testing using ICP-MS
Microstructural characterization by X-ray diffraction
Thorough testing verifies powder quality and consistency for the intended high temperature application.
Comparison Between FeCoNiCrMo and 316L Stainless Steel Powders
FeCoNiCrMo and 316L stainless steel powders compared:
| Parameter | FeCoNiCrMo | 316L SS |
| Composition | High-temp quinary alloy | Fe-Cr-Ni stainless alloy |
| Cost | Higher | Lower |
| High temperature strength | Far superior | Moderate |
| Corrosion resistance | Comparable | Better |
| Thermal conductivity | Higher | Lower |
| Workability | Moderate | Excellent |
| Applications | Thermal spray, AM | Automotive, construction |
FeCoNiCrMo offers much better high temperature strength whereas 316L provides good fabrication characteristics and corrosion resistance at lower cost.
FeCoNiCrMo Powder FAQs
Q: How is FeCoNiCrMo powder produced?
A: FeCoNiCrMo powder is commercially produced using gas atomization, water atomization and mechanical alloying followed by sintering. Gas atomization offers the best powder characteristics.
Q: What are the main applications for FeCoNiCrMo powder?
A: Main applications include thermal spray coatings, additive manufacturing, brazing filler material, powder metallurgy hot work tooling, glass processing equipment where high temperature strength and resistance is required.
Q: What is the recommended particle size for thermal spraying?
A: For most thermal spray processes, a particle size range of 45-150 microns is preferred for FeCoNiCrMo powder to maximize deposition efficiency and coating properties.
Q: Does FeCoNiCrMo powder require special handling precautions?
A: Yes, proper protective measures are essential when handling this reactive fine alloy powder including inert atmosphere, grounding, ventilation, PPE.
Q: Where can I purchase FeCoNiCrMo powder suitable for additive manufacturing?
A: For AM applications requiring high temperature strength, fine FeCoNiCrMo powder can be purchased from leading manufacturer.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| Toughness | Superior to martensitic stainless steels |
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| Hatch spacing | 100-200 μm | Density and mechanical properties |
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| Industry | Applications | Industry |
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| Automotive | High strength fasteners, gears | Automotive |
| Consumer products | Watch cases, sporting equipment | Consumer products |
| Industrial | End-use metal tooling, jigs, fixtures | Industrial |
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| XRD | Phases present |
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| Appearance | Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-200/25 |
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| Silicon | 1 max | Deoxidizer |
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| High temperature stability | Strength maintained up to 300°C |
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| Scan speed | 400-1000 mm/s | Productivity vs density |
| Hatch spacing | 100-200 μm | Density and properties |
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| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
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| 10KG | 43 | ||
| 100KG | 35.8 |
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| Excellent Wear Resistance | This material stands up to wear and tear remarkably well. Think of a 3D-printed mold that retains its shape and function even after countless uses. |
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| High Dimensional Accuracy | The spherical shape and consistent particle size of 18Ni300 powder contribute to excellent dimensional accuracy in the final 3D-printed parts. |
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| Flowability | The powder’s ability to flow freely is essential for even distribution during the 3D printing process. Good flowability ensures consistent material deposition and minimizes printing defects. |
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| Product | 316L Stainless Steel Powder |
| CAS No. | 69403-31-0 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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| Iron | Balance | Principal matrix element |
| Chromium | 16-18 | Corrosion resistance |
| Nickel | 10-14 | Austenite stabilizer |
| Molybdenum | 2-3 | Corrosion resistance |
| Manganese | <2 | Deoxidizer |
| Silicon | <1 | Deoxidizer |
| Carbon | <0.03 | Avoid carbide precipitation |
| Property | Description |
| Corrosion resistance | Excellent resistance to pitting and crevice corrosion |
| Strength | Tensile strength up to 620 MPa |
| Weldability | Readily weldable and less prone to sensitization |
| Fabricability | Easily formed into complex shapes |
| Biocompatibility | Safe for contact with human body |
| Temperature resistance | Resistant up to 900°C in oxidizing environments |
| Industry | Applications |
| Aerospace | Structural brackets, panels, housings |
| Automotive | Turbine housings, impellers, valves |
| Chemical | Pumps, valves, reaction vessels |
| Oil and gas | Downhole tools, manifolds, flanges |
| Biomedical | Dental, orthopedic implants, surgical tools |
| Parameter | Specification |
| Particle size range | 15-45 μm typical |
| Particle shape | Spherical morphology |
| Apparent density | > 4 g/cc |
| Tap density | > 6 g/cc |
| Hall flow rate | > 23 sec for 50 g |
| Purity | >99.9% |
| Oxygen content | <1000 ppm |
| Method | Parameters Tested |
| Sieve analysis | Particle size distribution |
| SEM imaging | Particle morphology |
| EDX | Chemistry and composition |
| XRD | Phases present |
| Pycnometry | Density |
| Hall flow rate | Powder flowability |
| Alloy | Corrosion Resistance | Strength | Cost | Printability |
| 316L | Excellent | Medium | Medium | Excellent |
| 17-4PH | Good | High | Medium | Good |
| IN718 | Good | Very high | High | Fair |
| CoCr | Fair | Medium | Medium | Good |
| Pros | Cons |
| Excellent corrosion resistance and biocompatibility | Lower high temperature strength than alloys |
| Readily weldable and machinable | Susceptible to porosity during printing |
| Cost advantage over exotic alloys | Prone to thermal cracking |
| Can match wrought material properties | Required post-processing like HIP |
| Range of suppliers available | Lower hardness than precipitation hardening alloys |
A100 Steel Alloy Powder
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| Appearance | Colorless Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-0.5C-1.5Ni-0.5Cr |
| Density | 0.87g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-176/25 |
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| Nickel (Ni) | 9-11% |
| Manganese (Mn) | 12-14% |
| Chromium (Cr) | 14-16% |
| Nitrogen (N) | 0.15-0.30% |
| Carbon (C) | 0.08% max |
| Silicon (Si) | 1% max |
| Iron (Fe) | Balance |
| Property | Value |
| Density | 7.9-8.1 g/cm3 |
| Melting Point | 1400-1450°C |
| Thermal Conductivity | 12 W/mK |
| Electrical Resistivity | 0.80 μΩ.cm |
| Young’s Modulus | 190-210 GPa |
| Poisson’s Ratio | 0.29-0.30 |
| Tensile Strength | 620 MPa |
| Yield Strength | 275 MPa |
| Elongation | 35-40% |
| Impact Strength | 50-120 J at -196°C |
| Parameter | A100 | 304L |
| Type | Austenitic | Austenitic |
| Ni content | 9-11% | 8-12% |
| Low temperature toughness | Excellent | Poor |
| Corrosion resistance | Moderate | Excellent |
| Cost | Higher | Lower |
| Weldability | Very good | Excellent |
| Applications | Cryogenic parts | Automotive, appliances |
Al 3003 Powder
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| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-0.12Cu |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-179/25 |
Al 3003 Description:
Al 3003 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAl 3003 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 3003 powder Al 3003 powder is an aluminum alloy powder composed mainly of aluminum and manganese. It belongs to the 3xxx series of aluminum alloys, which are known for their excellent workability and corrosion resistance. The powder form allows for easy handling and processing, making it suitable for various manufacturing techniques. Overview of Al 3003 Powder Al 3003 or 3A21 aluminum is a wrought alloy known for its good cold formability, weldability and corrosion resistance. The manganese additions enhance strength through solid solution strengthening while maintaining workability. Key characteristics of Al 3003 powder include: Moderate strength with good ductility Excellent formability and weldability Good corrosion resistance High thermal and electrical conductivity Low density Available in a range of powder sizes and shapes Al 3003 powder is used widely in chemical tanks, pipeline, automotive parts, heat exchangers, utensils, and other applications needing moderate strength, formability and corrosion resistance. Chemical Composition of Al 3003 Powder| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Iron (Fe) | 0.7% max |
| Silicon (Si) | 0.6% max |
| Copper (Cu) | 0.05-0.20% |
| Zinc (Zn) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Chromium (Cr) | 0.10% max |
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 645-650°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 43-44% IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 145-185 MPa |
| Yield Strength | 110-140 MPa |
| Elongation | 12-20% |
| Hardness | 35-55 Brinell |
| Parameter | Al 3003 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mn content | 1.0-1.5% | 0.15% max |
| Mg content | 0.1% max | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Good | Excellent |
| Weldability | Excellent | Good |
| Cost | Lower | Higher |
| Applications | Chemical tanks, utensils | Aerospace, automotive parts |
AlSi10 Powder
AlSi10 Powder
| Product | AlSi10 Powder |
| CAS No. | N/A |
| Appearance | Gray-Silver Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al90Si10 |
| Density | 2.67g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-190/25 |
AlSi10 Description:
AlSi10 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingALSi10 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi10 Powder AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 Powder Composition| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 9-11% |
| Property | Value |
| Density | 2.7 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 150-180 W/m-K |
| Electrical Conductivity | 35-40% IACS |
| Coefficient of Thermal Expansion | 21-23 x 10<sup>-6</sup> /°C |
| Modulus of Elasticity | 80-85 GPa |
| Tensile Strength | 240-300 MPa |
| Elongation | 1-5% |
| Hardness | 80-90 Brinell |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Aerospace components | Low density combined with high strength. |
| Automotive parts | Weight reduction without compromising mechanical performance. |
| Electronic housings | Thermal management for heat dissipation combined with low weight. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Thermal management | High thermal conductivity to dissipate heat. |
| Parameter | Options |
| Particle size | 5-150 microns |
| Particle shape | Spherical, irregular |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi12, AlSi5 |
| Method | Benefits |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Pressing and sintering | Economical for high volume simpler geometries. |
| Extrusion | Continuous production of rods and tubes. |
| Isostatic pressing | Achieves full density and improves properties. |
| Heat Treatment | Details | Purpose |
| Solutionizing | 530-550°C, quench | Dissolve soluble phases |
| Artificial Aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Annealing | 350°C, slow cooling | Restores ductility |
| Alloy | AlSi10 | AlSi12 | Al6061 | Al7075 |
| Strength | High | Highest | Medium | Very High |
| Weldability | Excellent | Poor | Good | Poor |
| Corrosion Resistance | Excellent | Excellent | Excellent | Good |
| Thermal Conductivity | High | Medium | Medium | Low |
| Density | Low | Low | Low | Low |
| Cost | Low | High | Medium | High |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al, Si, Mg content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Spherical shape and flowability |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flow meter test | Maximum flow seconds |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
- What is AlSi10 alloy used for?
- AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
- Does AlSi10 require heat treatment?
- Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
- What methods can consolidate AlSi10 powder?
- AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
- Is AlSi10 weldable?
- Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
- Is AlSi10 powder safe to handle?
- Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
AlSi50 Powder
AlSi50 Powder
| Product | AlSi50 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | AlSi |
| Density | 2.5-2-7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-194/25 |
AlSi50 Description:
AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSi50 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi50 Powder AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 Powder Composition The typical composition of AlSi50 alloy powder is:| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 48-52% |
| Property | Value |
| Density | 2.55 g/cm3 |
| Melting Point | 577°C |
| Ultimate Tensile Strength | 200-300 MPa |
| Elongation | <1% |
| Hardness | 100-120 HB |
| Thermal Conductivity | 50-90 W/m-K |
| CTE | 12-15 x 10<sup>-6</sup>/°C |
| Young’s Modulus | 80-90 GPa |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Automotive components | Low density and excellent castability. |
| Aerospace parts | High specific strength, stable dimensions. |
| Electronic substrates | Thermal management, CTE match with ceramics. |
| Mirror blanks | Low density, machinability, stability. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Parameter | Options |
| Particle size | 10 – 150 microns |
| Particle shape | Irregular, spherical |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi40, AlSi30 |
| Method | Details |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Press and sinter | Economical for higher volume simpler shapes. |
| Casting | Leverages excellent fluidity and mold filling behavior. |
| Extrusion | For profiles, rods and tubes. |
| Heat Treatment | Details | Purpose |
| Solution heat treatment | 500-550°C, quench | Dissolve soluble phases |
| Artificial aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Stress relieving | 250°C, 2 hrs | Remove residual stresses |
| Alloy | AlSi50 | AlSi40 | AlSi30 |
| Fluidity | Highest | High | Medium |
| Castability | Excellent | Very Good | Good |
| Hardness | High | Medium | Low |
| Strength | High | Medium | Low |
| Thermal Conductivity | Medium | High | Highest |
| CTE | Low | Medium | High |
| Cost | High | Medium | Low |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al and Si content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Shape and flow characteristics |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flowmeter test | Maximum seconds for 50g flow |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
- What is AlSi50 used for?
- AlSi50 is ideal for applications like automotive components, aerospace parts, and electronic substrates where low mass, dimensional stability, and high fluidity are critical.
- Does AlSi50 require heat treatment?
- Optional heat treatment including solutionizing and aging can be done to enhance strength by precipitating silicon particles in the microstructure.
- What methods can consolidate AlSi50 powder?
- AlSi50 powder can be consolidated to full density using metal injection molding, casting, additive manufacturing via SLM/EBM, extrusion, and sintering.
- Is AlSi50 readily weldable?
- AlSi50 has relatively poor weldability owing to high silicon content. Special filler material and techniques are required for welding this alloy.
- Is AlSi50 powder safe to handle?
- Like any fine metal powder, standard safety precautions must be taken when handling AlSi50 powder to minimize health and safety risks.

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