GH3536 Alloy Powder
$0.00
GH3536 Alloy Powder
| Product | GH3536 Alloy Powder |
| CAS No. | N/A |
| Appearance | Metallic Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Ni-Cr-Mo-Co-W |
| Density | 8.3g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-233/25 |
GH3536 Alloy Description:
GH3536 Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
GH3536 Alloy Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
GH3536 Alloy Powder
GH3536 alloy powder is a nickel-based superalloy powder used for additive manufacturing applications requiring high strength and corrosion resistance at elevated temperatures. As an advanced powder metallurgy product, GH3536 allows complex geometries to be fabricated using laser or electron beam-based metal 3D printing processes.
GH3536 alloy powder was designed specifically for additive manufacturing, using composition optimization and powder atomization techniques to achieve superior properties compared to conventional nickel superalloys. The key features of GH3536 alloy powder include:
High strength at temperatures up to 760°C (1400°F)
Oxidation and corrosion resistance in harsh environments
Excellent thermal fatigue life and crack growth resistance
Good printability and low porosity in printed parts
Can be age hardened to optimize strength and ductility
The combination of properties make GH3536 suitable for aerospace, power generation, oil & gas, and chemical processing components exposed to extreme temperatures and stresses. Both new part fabrication and repair of worn components can benefit from using this advanced powder.
GH3536 Alloy Powder Composition
GH3536 has a complex composition designed to provide an optimal balance of properties. The nominal composition is shown below:
| Element | Weight % |
| Nickel (Ni) | Balance |
| Chromium (Cr) | 13.5 – 16.0 |
| Cobalt (Co) | 12.0 – 15.0 |
| Tungsten (W) | 5.0 – 7.0 |
| Tantalum (Ta) | 3.0 – 5.0 |
| Aluminum (Al) | 2.8 – 3.8 |
| Titanium (Ti) | 0.5 – 1.5 |
| Niobium (Nb) | 0.5 – 1.5 |
| Hafnium (Hf) | 0.2 – 0.8 |
| Carbon (C) | 0.05 – 0.15 |
| Boron (B) | 0.01 – 0.03 |
| Zirconium (Zr) | 0.01 – 0.05 |
Nickel forms the matrix, while elements like chromium, cobalt, and aluminum improve oxidation resistance. Refractory elements tantalum, tungsten, niobium, and hafnium contribute to strength at elevated temperatures. Titanium and niobium strengthen the alloy through carbide formation. Trace amounts of carbon, boron, and zirconium enhance precipitation hardening.
The powder composition is designed to limit segregation and maintain composition uniformity during printing, ensuring consistent properties in the final part. The spherical powder morphology also improves flowability and packing density for good printability.
GH3536 Alloy Powder Properties
GH3536 exhibits an excellent combination of strength, ductility, and environmental resistance owing to its tailored composition and optimized production process. The key properties are summarized below:
Mechanical Properties
| Property | As-printed | Aged |
| Tensile Strength | 1050 – 1250 MPa (152 – 181 ksi) | 1275 – 1400 MPa (185 – 203 ksi) |
| Yield Strength (0.2% offset) | 900 – 1100 MPa (131 – 160 ksi) | 1150 – 1300 MPa (167 – 189 ksi) |
| Elongation | 25 – 35% | 16 – 22% |
| Hardness | 32 – 38 HRC | 36 – 43 HRC |
Physical Properties
| Property | Typical Value |
| Density | 8.3 g/cm3 |
| Melting Point | 1310°C (2390°F) |
Thermal Properties
| Property | Temperature |
| Coefficient of Thermal Expansion | 12.8 x 10-6/°C at 20-100°C |
| Thermal Conductivity | 11.4 W/m-K at 20°C |
| Specific Heat | 0.43 J/g-°C at 20°C |
Oxidation Resistance
Resists oxidation in air up to ~980°C. Protective Cr2O3 oxide scale forms.
Better oxidation resistance than Inconel 718 and many other Ni alloys.
Corrosion Resistance
Excellent resistance to hot corrosion and sulfidation.
Resists many organic acids, chlorides, caustics.
Other Properties
Retains strength and ductility after prolonged exposures up to 760°C.
Excellent thermal fatigue life. Resists crack growth.
Low coefficient of friction and galling resistance.
The strength of GH3536 in the aged condition exceeds that of conventional nickel superalloys like Inconel 718 while maintaining robust ductility. The alloy is stronger than many stainless steels at high temperatures. Oxidation resistance approaches that of nickel-chromium alloys like Inconel 601. Overall, GH3536 provides an exceptional balance of properties for critical applications.
Applications of GH3536 Alloy Powder
The combination of strength, environmental resistance, printability, and ease of post-processing makes GH3536 suitable for:
Aerospace Components
Turbine blades, vanes, combustors
Structural parts, landing gear
Rocket engine nozzles, thrusters
Hypersonic vehicle hot structures
Power Generation
Gas turbine hot section parts
Heat exchangers, recuperators
Heat shields, thermowells
Oil & Gas
Downhole tools, wellhead parts
Valves, pumps for corrosive services
Automotive
Turbocharger wheels and housings
Exhaust components
Chemical Processing
Valves, pumps, reaction vessels
Heat exchanger tubing
Tooling
Injection molds with conformal cooling
Die casting dies, hot stamping tools
Others
Heating elements
Radioactive waste containers
Specialty fasteners and springs
GH3536 can replace existing parts made of lower performance materials to improve durability and efficiency. The powder is also ideal for fabricating new designs not possible with conventional manufacturing. Both new part production and repair/refurbishment of worn components are enabled.
GH3536 powder can be successfully printed using laser powder bed fusion (L-PBF) and electron beam powder bed fusion (E-PBF) processes. The spherical powder morphology provides good flow and packing. Key considerations include:
Printing Process
Laser and electron beam powder bed technologies applicable.
Process parameters require development for new machines.
Inert gas chamber atmosphere (argon or nitrogen).
Powder specification
Particle size range 10-45 μm, D50 ~25 μm typical.
Apparent density 2.5-3.5 g/cm3.
Flow rate 25-35 s (Hall flowmeter).
Printing Recommendations
Preheating baseplate to ~150°C reduces thermal stresses.
Scan speeds from 400-1000 mm/s are typical.
Hatch spacing 0.08-0.12 mm for good densification.
100% fresh powder for reuse.
Post Processing
Stress relieving: 1080°C/2hr, air cool.
Aging: 760°C/8-16 hr, air cool.
Hot isostatic pressing can further reduce porosity.
With parameter optimization, densities over 99.8% are possible. The microstructure consists of fine, uniform grains suitable for critical applications.
Specifications of GH3536 Powder
GH3536 alloy powder is commercially available in the standard size distribution and classes summarized below. Custom variations can also be produced.
| Powder Size Distribution | |
| D10 | 10 μm |
| D50 | 25 μm |
| D90 | 45 μm |
| Powder Classes | Nominal Flow Rate | Apparent Density |
| Class I | 25 s | 2.5 g/cm3 |
| Class II | 28 s | 2.8 g/cm3 |
| Class III | 32 s | 3.2 g/cm3 |
Other specifications:
Spherical morphology with satellite fraction under 1%.
Oxygen content under 100 ppm.
No binders or lubricants added.
Each powder lot is provided with a Certificate of Analysis detailing composition, particle characteristics, flow rate, and other parameters.
Handling and Storage of GH3536
To maintain powder quality during handling and storage:
Store sealed powder containers in a cool, dry environment. Desiccant is recommended.
Avoid exposing powder to moisture which can cause clumping and flow issues.
Limit temperature excursions during transport and storage.
Open containers only in an inert atmosphere glove box or argon chamber.
Immediately process open containers to limit oxidation. Do not reuse exposed powder.
Use appropriate PPE and avoid inhalation or contact with skin and eyes.
With proper handling, GH3536 powder has a shelf life exceeding one year from manufacture date. FIFO inventory management is recommended.
Safety Data for GH3536
As an alloy powder containing nickel and other elements, standard safety precautions should be taken during handling:
Use PPE: Powder suitable respirator, gloves, eye protection, protective clothing.
Avoid skin contact or inhalation of dusts during handling.
Properly ground all powder handling equipment. Inert gas glove boxes recommended.
Use dust collection during cleanup. Avoid generating airborne dust.
Dispose of excess powder and cleanup debris appropriately.
Refer to SDS document for additional safety information.
Nickel powder is classified as a suspected carcinogen. Follow all laws and regulations for safe metal powder handling.
Inspection of GH3536 Powder
To ensureGH3536 powder meets application requirements, the following inspection procedures can be used:
Particle Size Distribution
Laser diffraction analysis (ISO 13320)
Sieve analysis (ASTM B214)
Morphology & Microstructure
Scanning electron microscopy
Optical microscopy of mounted and polished specimens
Powder Composition
Inductively coupled plasma mass spectrometry (ASTM E1097)
Inert gas fusion for O and N (ASTM E1019)
Powder Density
Apparent density (Hall flowmeter)
Tap density (ASTM B527)
Powder Flowability
Hall flowmeter (ASTM B213)
Revolution powder analyzer
Lot Acceptance
Sampling per ASTM B215
Verify powder meets size, composition, morphology specifications
Testing should be conducted for each powder lot to verify conformance to applicable ASTM standards. This ensures consistent, high quality powder feedstock for printing.
FAQs
Q: What makes GH3536 better than other Ni superalloys for AM?
A: GH3536 has higher strength than workhorse alloys like Inconel 718 while maintaining ductility. The powder composition and atomization process minimize segregation and porosity.
Q: Does GH3536 require hot isostatic pressing (HIP) after printing?
A: HIP can further reduce internal porosity but is not required to achieve high densities (>99.5%) with optimized AM parameters. HIP may allow higher service temperatures.
Q: What post processing is required after printing GH3536?
A: A simple stress relief heat treatment can be used after printing. For optimal strength, an aging heat treatment is recommended.
Q: What are the lead times for purchasing GH3536 powder?
A: Small lots can ship in 2-4 weeks. Allow 3-5 months for large production volumes depending on availability.
Q: Does GH3536 contain aluminum or titanium to cause issues during printing?
A: The Al and Ti concentrations are balanced to avoid powder oxidation or excessive reaction with the melt pool during printing.
Q: What particle size distribution is recommended for printing GH3536?
A: A distribution with D10 of 10 μm, D50 of 25 μm, and D90 of 45 μm provides a good balance of flowability and printing.
Q: Can GH3536 be used for printing parts with overhangs and complex geometries?
A: Yes, GH3536 has demonstrated excellent printability for parts with overhangs exceeding 45° overhang angle.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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Related products
304l Stainless Steel Powder
304l Stainless Steel Powder
| Product | 304l Stainless Steel Powder |
| CAS No. | 11143-21-4 |
| Appearance | Metallic Gray or Silver Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-18Cr-8Ni |
| Density | 7.9g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-338/25 |
304l Stainless Steel Description:
304l Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.
304l Stainless Steel Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
304l Stainless Steel Powder
304L stainless steel powder is an austenitic chromium-nickel stainless steel powder with low carbon content. It offers excellent corrosion resistance, good formability and weldability, and widely used for powder metallurgy applications. The ‘L’ denotes lower carbon compared to 304 standard grade. The low carbon minimizes carbide precipitation and maximizes corrosion resistance. Powder metallurgy 304L provides a cost-effective alternative to 316L for non-critical applications not needing molybdenum alloying.
Overview
304L stainless steel powder is an austenitic chromium-nickel stainless steel powder with low carbon content. It offers excellent corrosion resistance, good formability and weldability, and widely used for powder metallurgy applications.
The ‘L’ denotes lower carbon compared to 304 standard grade. The low carbon minimizes carbide precipitation and maximizes corrosion resistance. Powder metallurgy 304L provides a cost-effective alternative to 316L for non-critical applications not needing molybdenum alloying.
This article provides an in-depth look at 304L stainless steel powder covering composition, properties, processing, applications, specifications, suppliers, costs, and other technical details.
Composition
The nominal composition of 304L stainless steel powder is listed below:
Table: Typical composition of 304L stainless steel powder
| Element | Weight % |
| Chromium (Cr) | 18-20 |
| Nickel (Ni) | 8-10.5 |
| Manganese (Mn) | <2 |
| Silicon (Si) | <1 |
| Carbon (C) | <0.03 |
| Sulfur (S) | <0.03 |
| Phosphorus (P) | <0.045 |
| Nitrogen (N) | <0.1 |
| Iron (Fe) | Balance |
Chromium and nickel are the main alloying elements. Chromium provides corrosion and oxidation resistance. Nickel enhances ductility, toughness, and weldability.
Manganese and silicon increase strength. Carbon is kept very low for optimum corrosion resistance. Sulfur, phosphorus, and nitrogen are impurities that are minimized.
Properties
Key properties of 304L stainless steel powder in the annealed condition are provided below:
Table: Properties of 304L stainless steel powder
| Property | Value |
| Density | 7.9-8.1 g/cm3 |
| Ultimate Tensile Strength | 505-620 MPa |
| Yield Strength | 205-275 MPa |
| Elongation | ≥40% |
| Hardness | ≤92 HRB |
| Modulus of Elasticity | 190-210 GPa |
| Melting Point | 1400-1450°C |
| Thermal Conductivity | 16 W/m-K |
| Electrical Resistivity | 0.072 μΩ-cm |
The combination of properties make 304L highly useful for a wide range of applications. The austenitic microstructure provides ductility, toughness, and non-magnetic behavior. 304L has excellent corrosion resistance comparable to 316L stainless steel.
By selecting ultra-low carbon powder, carbide precipitation can be avoided to maximize corrosion resistance in critical applications. Strength and hardness can be increased through cold working.
Typical applications for 304L stainless steel powder include:
Food processing equipment
Pharmaceutical tooling
Chemical plant components
Architectural panels, railings
Medical instruments and implants
Marine hardware, fittings, fasteners
Consumer products, appliances
Powder metallurgy mechanical parts
3D printing powders
304L provides cost-effective corrosion resistance versus 316L when molybdenum alloying is not needed for highly corrosive environments. The excellent polishability and non-magnetic properties also suits 304L for architectural cladding and hardware components.
Powder metallurgy is commonly used to produce small precision parts from 304L at high volumes versus machining. Additive manufacturing utilizes 304L powder for prototypes, tooling, and end-use components across industries.
Powder Manufacturing
304L stainless steel powder is commercially manufactured via gas atomization or water atomization processes.
In gas atomization, a high pressure inert gas stream disintegrates the molten metal into fine droplets, producing spherical powders ideal for additive manufacturing and MIM. Particle size distribution is controlled through process parameters.
Water atomization uses high pressure water jets to break up the metal stream into fine particles. This generates irregular, satellite particle shapes. The powder requires post-treatment for additive manufacturing.
Plasma atomization is sometimes used to produce very spherical, clean powders from a metal plasma stream in a controlled inert atmosphere. This ensures high purity and flowability.
Powder Specifications
304L stainless steel powder is commercially available in various size ranges, morphologies, and quality levels. Some typical powder specifications are below:
Table: 304L stainless steel powder specifications
| Attribute | Details |
| Particles sizes | 15-45 μm, 10-100 μm |
| Morphology | Spherical, irregular |
| Apparent density | 2.5-4.5 g/cm3 |
| Tap density | 4-5 g/cm3 |
| Hall flow rate | <30 s/50g |
| Purity | >99.5% |
| Oxygen content | <2000 ppm |
| Moisture content | <0.2% |
Smaller particle sizes below 45 μm are preferred for capturing fine features in additive manufacturing. Spherical particles provide good flowability. Apparent density correlates with powder packing efficiency.
High purity, low oxygen, and controlled moisture levels ensure quality sintered properties. Gas atomized powder offers the best specifications for critical applications.
Standards and Grades
304L stainless steel powder complies with the following standards:
ASTM A240 – Standard for chromium and chromium-nickel stainless steel plate, sheet, and strip
ASTM A313 – Standard for stainless steel spring wire
ASTM A314 – Standard for stainless steel bent wire
AMS 5501 – Stainless steel bars, wire, forgings, tubing with low carbon
AMS 5647 – Stainless steel powder, atomized, 304L
Equivalent grades include:
UNS S30403
Werkstoff No. 1.4306
SUS 304L
SS2348
Powder Storage and Handling
To prevent contamination and maintain powder properties, 304L stainless steel powder should be stored and handled as follows:
Store in sealed containers in a cool, dry environment
Use inert gas purging or vacuum to prevent moisture pickup
Keep away from sparks, flames, and ignition sources
Ground all powder handling and transfer equipment
Avoid contact with contaminants like oil, grease, paints, etc.
Use PPE – mask, gloves, eye protection when handling powder
Powder spills should be promptly cleaned using non-sparking tools and HEPA vacuuming. Powders are moderately sensitive to moisture and air exposure. Proper storage is key.
Metal Injection Molding
304L is widely used for metal injection molding of small, complex parts leveraging powder metallurgy. Key considerations include:
Feedstock: 60-68% powder loading with multi-component binder system
Molding: High shot size, fast injection speed, high holding pressure
Debinding: Solvent debinding followed by thermal debinding
Sintering: 1350-1400°C in hydrogen or vacuum atmosphere
Secondary Operations: Machining, laser marking, passivation, electropolishing
MIM service bureaus have established best practices for high-performance 304L parts with as-sintered properties approaching wrought material.
Design for AM
For additive manufacturing using 304L stainless steel powder, key design guidelines include:
Maintain wall thicknesses above 1 mm
Use self-supporting geometries with angles above 45°
Include drain holes to remove unfused powder
Observe build orientation effects on properties
Account for 20-25% shrinkage when designing mating parts
Include machining allowances of 0.5-1 mm for critical fits
Reduce overhangs, bridges, fine details that require supports
Quality control testing performed on 304L stainless steel powder includes:
Chemical analysis – ICP and OES to verify composition
Particle size analysis – Laser diffraction particle size analyzer
Powder morphology – SEM imaging at high magnifications
Apparent density and tap density – Hall flowmeter method
Powder flow rate – Hall flowmeter funnel method
Loss on ignition – ASTM E sin gravity furnace
Moisture analysis – Karl Fischer titration, LECO analysis
For sintered MIM parts, testing includes:
Dimensional tolerances – CMM inspection
Density – Archimedes method
Microstructure – Optical microscopy, image analysis
Mechanical testing – Hardness, tensile, fatigue, Charpy impact
Like most stainless steel powders and parts, 304L poses little health risk with proper handling:
Wear PPE when handling powder – mask, gloves, goggles
Avoid skin contact to prevent sensitization
Use HEPA-filtered vacuum for clean-up of dust and powder
Avoid breathing any welding or melting fumes
Dispose according to local environmental regulations
Ensure adequate ventilation and respiratory protection if grinding or machining sintered parts
No special disposal precautions are needed for 304L. With sound procedures, it poses minimal hazard for workers and the environment.
FAQ
1.What is the difference between 304 and 304L stainless steel powder?
304L has lower carbon content (<0.03%) than 304 (<0.08%) for better corrosion resistance,especially for welding. 304 is more common.
2.Does 304L powder require a controlled atmosphere?
Not necessarily, but storage in sealed containers with inert gas prevents oxidation and contamination.
3.What particle size is best for AM?
15-45 microns is typical for powder bed fusion AM to provide good flow and high resolution. Larger sizes from 45-100 microns are also used.
4.Is 304L used for metal 3D printing?
Yes, 304L is widely used for powder bed and directed energy deposition 3D printing to make prototypes, tooling, and end-use parts.
5.What causes powder to oxidize and lose reusability?
Exposure to air/moisture causes surface oxidation. Proper sealed storage with desiccant and oxygen absorbers prevents this.
6.Does 304L require solution annealing after laser sintering?
Yes, stress relieving at 1050-1150°C and rapid cooling helps restore ductility and toughness after the rapid solidification.
7.What finish can be expected on as-sintered MIM 304L parts?
Around Ra 3-6 microns initially. Polishing and etching can achieve under 0.5 micron. Plating also gives a smooth finish.
8.What tolerance can be achieved with 304L MIM parts?±0.1-0.3% is typical but tolerances under ±0.1% are possible for high precision components.
9.Why is 304L preferred over 304 stainless steel?
The lower carbon gives 304L better corrosion resistance, especially for weldments, reducing sensitization. It has become the dominant grade.
10.What is the cost premium for 304L vs. 304 powder?
Typically 10-30% higher cost for 304L due to the lower carbon composition. Price also depends on quantities ordered.
310 Powder
310 Powder
| Product | 310 Powder |
| CAS No. | 12060-00-3 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-25Cr-20Ni |
| Density | 7.9g/cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-170/25 |
310 Description:
310 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
310 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
310 Powder
310 powder is an austenitic stainless steel powder containing high levels of chromium, nickel and nitrogen for enhanced mechanical properties and corrosion resistance. It offers an excellent combination of strength, hardness, toughness and wear resistance.
Overview of 310 Powder
310 powder is an austenitic stainless steel powder containing high levels of chromium, nickel and nitrogen for enhanced mechanical properties and corrosion resistance. It offers an excellent combination of strength, hardness, toughness and wear resistance.
310 Powder Properties and Characteristics
| Properties | Details |
| Composition | Fe-25Cr-20Ni-0.25N alloy |
| Density | 8.1 g/cc |
| Particle shape | Irregular, angular |
| Size range | 10-150 microns |
| Apparent density | Up to 50% of true density |
| Flowability | Moderate |
| Strength | Very high for a 300 series powder |
| Wear resistance | Excellent due to work hardening |
310 powder is widely used in applications requiring hardness, wear resistance, and corrosion resistance like valve parts, shafts, bearing cages, fasteners, surgical instruments etc.
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 24-26% |
| Nickel (Ni) | 19-22% |
| Nitrogen (N) | 0.2-0.4% |
| Carbon (C) | 0.25% max |
| Silicon (Si) | 1.5% max |
| Manganese (Mn) | 2% max |
| Sulfur (S) | 0.03% max |
| Phosphorus (P) | 0.045% max |
Iron provides the ferritic matrix and ductility
Chromium and nickel enhance corrosion resistance
Nitrogen provides solid solution strengthening
Carbon, silicon, manganese controlled as tramp elements
The optimized composition provides an excellent combination of strength, hardness, corrosion resistance, and cost.
310 Powder Physical Properties
| Property | Values |
| Density | 8.1 g/cc |
| Melting point | 1370-1400°C |
| Electrical resistivity | 0.8 μΩ-m |
| Thermal conductivity | 12 W/mK |
| Thermal expansion | 11 x 10^-6 /K |
| Maximum service temperature | 1150°C |
High density compared to ferritic stainless steels
Maintains excellent strength at elevated temperatures
Resistivity higher than pure iron or carbon steels
Lower thermal conductivity than carbon steel
Can withstand continuous service up to 1150°C
The physical properties make 310 suitable for high temperature applications requiring hardness, strength and corrosion resistance.
310 Powder Mechanical Properties
| Property | Values |
| Tensile strength | 760-900 MPa |
| Yield strength | 450-550 MPa |
| Elongation | 35-40% |
| Hardness | 32-38 HRC |
| Impact strength | 50-100 J |
| Modulus of elasticity | 190-210 GPa |
Very high strength for 300 series stainless steel
Excellent hardness and wear resistance
High toughness and impact strength
Strength can be further increased through cold working
Cold working also significantly enhances hardness
The properties provide an excellent combination of strength, hardness and toughness required in many wear resistant applications.
| Industry | Example Uses | ||
| Petrochemical | Valves, pumps, shafts | ||
| Food processing | Extruder screws, blades | ||
| Automotive | Gears, shafts, fasteners | ||
| Manufacturing | Press tooling, bearing cages | ||
| Medical | Surgical instruments, implants | ||
Some specific product uses:
High strength fasteners, bolts, nuts
Pump and valve components like seals, shafts
Food processing extruder screws and blades
High hardness press tooling and molds
Mixing equipment, impellers requiring wear resistance
Its excellent combination of properties make 310 widely used for specialized applications across industries.
310 Powder Standards
| Standard | Description |
| ASTM A276 | Standard specification for stainless steel bars and shapes |
| ASTM A314 | Standard for stainless steel bent pipe and tubing |
| ASME SA-479 | Specification for stainless steel tubing |
| AMS 5517 | Annealed corrosion resistant steel bar, wire, forgings |
| AMS 5903 | Precipitation hardening stainless steel bar, wire, forgings |
These standards define:
Chemical composition limits of 310 alloy
Permissible impurity levels like S, P
Required mechanical properties
Approved production methods
Compliance testing protocols
Proper packaging, labeling and documentation
Meeting certification requirements ensures suitability of the powder.
310 Powder Particle Size Distribution
| Particle Size | Characteristics |
| 10-45 microns | Ultrafine grade for high density and surface finish |
| 45-150 microns | Coarse grade provides good flowability |
Finer particles allow greater densification during sintering
Coarser powder flows better and fills die cavities uniformly
Size range is tailored based on final part properties needed
Both gas and water atomized powders are available
Controlling particle size distribution allows optimizing processing behavior and final part performance.
310 Powder Apparent Density
| Apparent Density | Details |
| Up to 50% of true density | For irregular powder morphology |
| 4.5-5.5 g/cc typical | Improves with greater packing density |
Higher apparent density improves powder flow and compressibility
Irregular morphology limits maximum packing density
Values up to 60% are possible with spherical powders
High apparent density improves press filling efficiency
Higher apparent density leads to better manufacturing productivity and part quality.
310 Powder Production
| Method | Details |
| Gas atomization | High pressure inert gas breaks molten metal stream into fine droplets |
| Water atomization | High pressure water jet breaks metal into fine particles |
| Vacuum induction melting | High purity input materials melted under vacuum |
| Multiple remelting | Improves chemical homogenization |
| Sieving | Classifies powder into different particle size ranges |
Gas atomization provides clean, spherical powder morphology
Water atomization is a lower cost process with irregular particles
Vacuum melting and remelting minimizes gaseous impurities
Post-processing allows customization of particle sizes
Automated production and stringent quality control result in consistent powder suitable for critical applications.
310 Powder Handling and Storage
| Recommendation | Reason |
| Use PPE and ventilation | Avoid exposure to fine metallic particles |
| Ensure proper grounding | Prevent static discharge while handling |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Use non-sparking tools | Prevent possibility of ignition |
| Follow safety protocols | Reduce risk of burns, inhalation, ingestion |
| Store in stable containers | Prevent contamination or oxidation |
310 Powder Pros and Cons
Advantages of 310 Powder
Excellent strength and hardness for stainless steel powder
High temperature strength and corrosion resistance
Good ductility, toughness and weldability
Excellent wear and abrasion resistance
Readily work hardens significantly
More cost-effective than high nickel or exotic alloys
Disadvantages of 310 Powder
Lower ductility than austenitic grades in annealed state
Lower pitting corrosion resistance than 316 grade
Requires care during welding to avoid sensitization
Limited cold heading and forming capability
Susceptible to sigma phase embrittlement at high temperatures
Surface discoloration over time in some environments
Comparison With 316L Powder
| Parameter | 310 | 316L |
| Density | 8.1 g/cc | 8.0 g/cc |
| Strength | 760-900 MPa | 485-550 MPa |
| Hardness | 32-38 HRC | 79-95 HRB |
| Corrosion resistance | Very good | Excellent |
| Cost | Low | High |
| Uses | Wear parts, tools | Chemical plants, marine |
310 has far higher strength and hardness
316L provides better overall corrosion resistance
310 is more cost-effective than 316L
310 suited for applications needing hardness and wear resistance
316L preferred where corrosion is the primary concern
310 Powder FAQs
Q: What are the main applications of 310 stainless steel powder?
A: Main applications include high-strength fasteners, pump and valve components, extruder screws, press tooling, bearing cages, shafts, and surgical instruments requiring hardness, strength and wear resistance.
Q: What is nitrogen’s role in 310 stainless steel?
A: Nitrogen provides substantial solid solution strengthening which significantly increases the strength and hardness of 310 stainless steel.
Q: What precautions are needed when working with 310 powder?
A: Recommended precautions include ventilation, inert atmosphere, grounding, avoiding ignition sources, protective gear, using non-sparking tools, and safe storage in stable containers.
Q: How does 310 stainless steel differ from 304 and 316 grades?
A: 310 has much higher strength and hardness than 304 or 316 due to its high nitrogen content. It offers better wear resistance but lower corrosion resistance than 316.
316L Stainless Steel Powder
316L Stainless Steel Powder
| Product | 316L Stainless Steel Powder |
| CAS No. | 69403-31-0 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-16-18Cr-10-14Ni-2-3-Mo |
| Density | 7g/.9cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-171/25 |
316L Stainless Steel Description:
310L Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
316L Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
316L Stainless Steel Powder(ss316L) 316L is a stainless steel grade, which is classified according to the metallographic structure and belongs to austenitic stainless steel.
Overview of 316L Stainless Steel Powder
316L is an austenitic stainless steel powder widely used in additive manufacturing to produce corrosion resistant parts with good mechanical properties and weldability. This article provides a detailed guide to 316L powder.
Key aspects covered include composition, properties, AM process parameters, applications, specifications, suppliers, handling, inspection methods, comparisons to alternatives, pros and cons, and FAQs. Tables are used to present information in an easy-to-reference format.
The composition of 316L stainless steel powder is:
| Element | Weight % | Purpose |
| Iron | Balance | Principal matrix element |
| Chromium | 16-18 | Corrosion resistance |
| Nickel | 10-14 | Austenite stabilizer |
| Molybdenum | 2-3 | Corrosion resistance |
| Manganese | <2 | Deoxidizer |
| Silicon | <1 | Deoxidizer |
| Carbon | <0.03 | Avoid carbide precipitation |
The high chromium and nickel content provide corrosion resistance while the low carbon minimizes carbide precipitation.
Properties of 316L Stainless Steel Powder
| Property | Description |
| Corrosion resistance | Excellent resistance to pitting and crevice corrosion |
| Strength | Tensile strength up to 620 MPa |
| Weldability | Readily weldable and less prone to sensitization |
| Fabricability | Easily formed into complex shapes |
| Biocompatibility | Safe for contact with human body |
| Temperature resistance | Resistant up to 900°C in oxidizing environments |
Parameters tailored for density, microstructure, production rate and post-processing needs.
Applications of 3D Printed 316L Parts
AM 316L components are used in:
| Industry | Applications |
| Aerospace | Structural brackets, panels, housings |
| Automotive | Turbine housings, impellers, valves |
| Chemical | Pumps, valves, reaction vessels |
| Oil and gas | Downhole tools, manifolds, flanges |
| Biomedical | Dental, orthopedic implants, surgical tools |
Benefits versus wrought 316L include complex geometries, reduced part count, and accelerated product development.
316L powder must meet strict specifications:
| Parameter | Specification |
| Particle size range | 15-45 μm typical |
| Particle shape | Spherical morphology |
| Apparent density | > 4 g/cc |
| Tap density | > 6 g/cc |
| Hall flow rate | > 23 sec for 50 g |
| Purity | >99.9% |
| Oxygen content | <1000 ppm |
Handling and Storage of 316L Powder
As a reactive material, careful 316L powder handling is essential:
Store sealed containers away from moisture, acids, ignition sources
Use inert gas padding during transportation and storage
Ground equipment to dissipate static charges
Avoid dust accumulation through extraction and ventilation
Follow safety data sheet precautions
Proper techniques ensure optimal powder condition.
Quality testing methods include:
| Method | Parameters Tested |
| Sieve analysis | Particle size distribution |
| SEM imaging | Particle morphology |
| EDX | Chemistry and composition |
| XRD | Phases present |
| Pycnometry | Density |
| Hall flow rate | Powder flowability |
Testing per ASTM standards verifies powder quality and batch consistency.
Comparing 316L to Alternative Alloy Powders
| Alloy | Corrosion Resistance | Strength | Cost | Printability |
| 316L | Excellent | Medium | Medium | Excellent |
| 17-4PH | Good | High | Medium | Good |
| IN718 | Good | Very high | High | Fair |
| CoCr | Fair | Medium | Medium | Good |
With its balanced properties, 316L is very versatile for small to medium sized AM components needing corrosion resistance.
Pros and Cons of 316L Powder for AM
| Pros | Cons |
| Excellent corrosion resistance and biocompatibility | Lower high temperature strength than alloys |
| Readily weldable and machinable | Susceptible to porosity during printing |
| Cost advantage over exotic alloys | Prone to thermal cracking |
| Can match wrought material properties | Required post-processing like HIP |
| Range of suppliers available | Lower hardness than precipitation hardening alloys |
316L provides versatile performance at moderate cost, albeit with controlled processing requirements.
Frequently Asked Questions about 316L Stainless Steel Powder
Q: What particle size range works best for printing 316L alloy?
A: A typical range is 15-45 microns. It provides good powder flowability combined with high resolution and density.
Q: What post-processing methods are used on 316L AM parts?
A: Hot isostatic pressing, heat treatment, surface machining, and electropolishing are common methods for achieving full densification and surface finish.
Q: Which metal 3D printing process is ideal for 316L alloy?
A: All major powder bed fusion processes including selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) are regularly used.
Q: What industries use additively manufactured 316L components?
A: Aerospace, automotive, biomedical, marine hardware, chemical processing, and oil and gas industries benefit from 3D printed 316L parts.
Q: Does 316L require support structures during 3D printing?
A: Yes, support structures are essential on overhangs and bridged sections to prevent deformation and allow easy removal after printing.
Q: What defects can occur when printing 316L powder?
A: Potential defects are porosity, cracking, distortion, lack of fusion, and surface roughness. Most can be prevented with optimized parameters.
Q: What is the key difference between 316 and 316L alloys?
A: 316L has lower carbon content (0.03% max) which improves corrosion resistance and eliminates harmful carbide precipitation during welding.
Q: How are the properties of printed 316L compared to wrought alloy?
A: With optimized parameters, AM 316L components can achieve mechanical properties on par or exceeding conventionally processed wrought counterparts.
Q: What density can be expected with 3D printed 316L parts?
A: Density above 99% is achievable for 316L with ideal parameters tailored for the alloy, matching wrought material properties.
Q: What finishing is typically applied to 316L AM parts?
A: Abrasive flow machining, CNC machining, and electropolishing are common finishing processes for removing surface roughness and achieving the required tolerances.
317L Powder
317L Powder
| Product | 317L Powder |
| CAS No. | 12597-67-6 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-18Cr-12Ni-3Mo |
| Density | 7.9g/cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-172/25 |
317L Description:
317L Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
317L Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
317L Powder
317L powder is an austenitic stainless steel powder containing 18% chromium, 3% molybdenum, and 0.08% carbon. It offers an excellent combination of corrosion resistance, strength, weldability and cost.
Overview of 317L Powder
317L powder is an austenitic stainless steel powder containing 18% chromium, 3% molybdenum, and 0.08% carbon. It offers an excellent combination of corrosion resistance, strength, weldability and cost.
Key properties and advantages of 317L powder include:
317L Powder Properties and Characteristics
| Properties | Details |
| Composition | Fe-18Cr-3Mo-0.08C alloy |
| Density | 8.0 g/cc |
| Particle shape | Irregular, angular |
| Size range | 10-150 microns |
| Apparent density | Up to 50% of true density |
| Flowability | Moderate |
| Corrosion resistance | Excellent in many environments |
| Strengthening | Cold working and solid solution strengthening |
317L powder is widely used in chemical processing, marine applications, pulp and paper industry, nuclear power generation, and architectural features needing weathering resistance.
317L Powder Composition
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 17-19% |
| Nickel (Ni) | 11-15% |
| Molybdenum (Mo) | 2.5-3.5% |
| Manganese (Mn) | <2% |
| Carbon (C) | 0.08% max |
| Silicon (Si) | 1% max |
| Nitrogen (N) | 0.10% max |
| Sulfur (S) | 0.03% max |
Iron provides the ferritic matrix and ductility
Chromium enhances corrosion and oxidation resistance
Nickel stabilizes the austenitic structure
Molybdenum further improves pitting resistance
Carbon, nitrogen and sulfur controlled as tramp elements
317L Powder Physical Properties
| Property | Values |
| Density | 8.0 g/cc |
| Melting point | 1370-1400°C |
| Electrical resistivity | 0.8 μΩ-m |
| Thermal conductivity | 16 W/mK |
| Thermal expansion | 16 x 10^-6 /K |
| Maximum service temperature | 900°C |
High density compared to ferritic stainless steels
Maintains strength and corrosion resistance at elevated temperatures
Resistivity higher than pure iron or carbon steels
Lower thermal conductivity than carbon steel
Can withstand continuous service up to 900°C
The physical properties make 317L suitable for high temperature applications requiring corrosion resistance.
317L Powder Mechanical Properties
| Property | Values |
| Tensile strength | 515-620 MPa |
| Yield strength | 205-275 MPa |
| Elongation | 40-50% |
| Hardness | 88-95 HRB |
| Impact strength | 100-150 J |
| Modulus of elasticity | 190-210 GPa |
Excellent combination of strength and ductility
Can be work hardened significantly to increase strength
Very high toughness and impact strength
Strength can be further improved through cold working
Hardness is relatively low in annealed condition
The properties provide an excellent balance of strength, ductility and toughness required for many corrosive environments.
317L Powder Applications
| Industry | Example Uses |
| Chemical | Tanks, valves, pipes, pumps |
| Petrochemical | Process equipment, tubing, valves |
| Marine | Propeller shafts, fasteners, deck hardware |
| Nuclear | Reactor vessels, fuel element cladding |
| Architectural | Railings, wall panels, roofing |
Some specific product uses:
Pollution control equipment handling hot acids
Nuclear reactor internal structures
Marine propeller shafts, deck fittings
Pulp and paper industry piping, valves
Architectural paneling, roofing, cladding
Its excellent corrosion resistance combined with good manufacturability make 317L widely used across demanding industries.
317L Powder Standards
| Standard | Description |
| ASTM A276 | Standard for stainless steel bars and shapes |
| ASTM A479 | Standard for stainless steel tubing |
| AMS 5524 | Annealed stainless steel bar, wire, forgings |
| ASME SA-276 | Specification for stainless steel bars and shapes |
| AISI 630 | Standard for 17Cr-4Ni precipitation hardening stainless steel |
These standards define:
Chemical composition limits of 317L alloy
Permissible impurity levels like S, P
Required mechanical properties
Approved production methods
Compliance testing protocols
Proper packaging, labeling and documentation
Meeting certification requirements ensures suitability of the powder for the intended applications.
317L Powder Particle Size Distribution
| Particle Size | Characteristics |
| 10-45 microns | Ultrafine grade for high density and surface finish |
| 45-150 microns | Coarse grade provides good flowability |
| 15-150 microns | Standard grade for pressing and sintering |
Finer particles allow greater densification during sintering
Coarser powder flows better and fills die cavities uniformly
Size range is tailored based on final part properties needed
Both gas and water atomized powders are available
Controlling particle size distribution allows optimizing processing behavior and final part performance.
317L Powder Apparent Density
| Apparent Density | Details |
| Up to 50% of true density | For irregular powder morphology |
| 4.5-5.5 g/cc typical | Improves with greater packing density |
Higher apparent density improves powder flow and compressibility
Irregular morphology limits maximum packing density
Values up to 60% are possible with spherical powder
High apparent density improves press filling efficiency
Higher apparent density leads to better manufacturing productivity and part quality.
317L Powder Production Method
| Method | Details |
| Gas atomization | High pressure inert gas breaks molten metal stream into fine droplets |
| Water atomization | High pressure water jet breaks metal into fine particles |
| Vacuum induction melting | High purity input materials melted under vacuum |
| Multiple remelting | Improves chemical homogenization |
| Sieving | Classifies powder into different particle size ranges |
Gas atomization provides clean, spherical powder morphology
Water atomization is a lower cost process with irregular particles
Vacuum melting and remelting minimizes gaseous impurities
Post-processing allows customization of particle sizes
Automated production and stringent quality control result in consistent powder suitable for critical applications.
317L Powder Handling and Storage
| Recommendation | Reason |
| Use PPE and ventilation | Avoid exposure to fine metallic particles |
| Ensure proper grounding | Prevent static discharge while handling |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Use non-sparking tools | Prevent possibility of ignition |
| Follow safety protocols | Reduce risk of burns, inhalation, ingestion |
| Store in stable containers | Prevent contamination or oxidation |
As 317L powder is flammable, ignition and explosion risks should be controlled during handling and storage. Otherwise it is relatively safe with proper precautions.
317L Powder Testing
| Test | Details |
| Chemical analysis | ICP and XRF verify composition |
| Particle size distribution | Laser diffraction determines size distribution |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging shows particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
| Loss on ignition | Determines residual moisture content |
Stringent testing ensures the powder meets the required chemical purity, particle characteristics, density, morphology, and flowability per applicable specifications.
317L Powder Pros and Cons
Advantages of 317L Powder
Excellent corrosion resistance in many environments
High temperature strength and oxidation resistance
Good ductility, toughness and weldability
More cost-effective than high nickel austenitic grades
Readily formable using conventional techniques
Can be work hardened through cold/warm working
Disadvantages of 317L Powder
Lower high temperature creep strength than some ferritic grades
Lower hardness and wear resistance than martensitic grades
Susceptible to chloride stress corrosion cracking
Requires post weld annealing to prevent sensitization
Limited cold heading and forming capability
Surface discoloration over time in outdoor exposure
Comparison With 316L Powder
317L vs 316L Stainless Steel Powder
| Parameter | 317L | 316L |
| Density | 8.0 g/cc | 8.0 g/cc |
| Strength | 515-620 MPa | 485-550 MPa |
| Corrosion resistance | Excellent | Outstanding |
| Pitting resistance | Very good | Excellent |
| Cost | Low | High |
| Uses | Process industry, marine | Chemical, pharmaceutical |
317L provides higher strength at lower cost
316L offers better pitting corrosion resistance
317L has good chloride stress corrosion resistance
316L preferred for ultra-corrosive environments
317L suited for marine applications and nuclear industry
317L Powder FAQs
Q: What are the main applications of 317L stainless steel powder?
A: Main applications include chemical processing, petrochemical, marine, nuclear, pulp & paper, and architectural. It is used for equipment like tanks, valves, pipes, pumps, shafts, and cladding.
Q: What precautions should be taken when handling 317L powder?
A: Recommended precautions include ventilation, grounding, avoiding ignition sources, using non-sparking tools, protective gear, safe storage, and controlling dust exposure.
Q: How does molybdenum improve the corrosion resistance of 317L?
A: Molybdenum enhances pitting and crevice corrosion resistance in chloride environments. It stabilizes the passive film protecting the surface.
Q: What is the main difference between 304L and 317L stainless steel powder?
A: 317L contains 3% molybdenum giving it significantly better corrosion resistance compared to 304L, especially in marine and other chloride environments.
Al 3004 Powder
Al 3004 Powder
| Product | Al 3004 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-1.0Mg |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-180/25 |
Al 3004 Description:
Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3004 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3004 powder
Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured.
Overview of Al 3004 Powder
Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening.
Key characteristics of Al 3004 powder include:
Moderate tensile strength with excellent ductility
Very good formability and weldability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance.
Chemical Composition of Al 3004 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Magnesium (Mg) | 0.2-0.8% |
| Silicon (Si) | 0-0.6% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0-0.25% |
| Chromium (Cr) | 0-0.10% |
| Zinc (Zn) | 0-0.10% |
Properties of Al 3004 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-655°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 41-43 %IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 190-240 MPa |
| Yield Strength | 110-170 MPa |
| Elongation | 10-20% |
| Hardness | 50-65 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3004 Powder
Common production methods for Al 3004 powder include:
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content.
Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering.
Gas atomization provides superior control over powder characteristics critical for advanced applications.
Applications of Al 3004 Powder
Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts.
Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance.
Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3004 Powder
Al 3004 powder is available under different size ranges, shapes, purity levels, and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, irregular and flake powder shapes are available.
Purity: From commercial grades up to high purity levels based on impurity limits.
Grades: Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability: Powder can be customized for specific flow rates as per application requirements.
Storage and Handling of Al 3004 Powder
Al 3004 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3004 powder include:
Chemical composition analysis using OES or XRF
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flowmeter
Density determined by helium pycnometry
Impurity level testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch-to-batch consistency and that the powder meets application requirements.
Comparison Between Al 3004 and Al 6061 Powders
Al 3004 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3004 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mg content | 0.2-0.8% | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Good |
| Machinability | Good | Excellent |
| Cost | Lower | Higher |
Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance.
Al 3004 Powder FAQs
Q: How is Al 3004 powder produced?
A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3004 powder?
A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire.
Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing?
A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration.
Q: Does Al 3004 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3004 powder suitable for aerospace welding wire?
A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.
Al 3203 Powder
Al 3203 Powder
| Product | Al 3203 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al2O3 |
| Density | 2.7g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-186/25 |
Al 3203 Description:
Al 3203 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3203 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3203 powder
Al2O3 powder is an aluminum alloy composed of aluminum, copper, and manganese. It is renowned for its excellent strength and high fatigue resistance, making it an ideal choice for demanding environments and structural components. The precise composition and manufacturing process of Al 3203 powder ensure consistent quality and performance, making it a reliable material for numerous applications.
Overview of Al2O3 Powder
Al2O3 or aluminum oxide is a ceramic material known for its high hardness, excellent dielectric properties, refractoriness, abrasion and corrosion resistance. Alumina powder is the powder form of aluminum oxide used in a variety of applications.
Key properties of Al2O3 powder include:
High hardness and wear resistance
High melting point of over 2000°C
Low electrical and thermal conductivity
Excellent thermal shock resistance
Resistant to strong acids and alkalis
Low density around 3.95 g/cm3
Chemically inert material
White color powder available in various particle sizes
Chemical Composition of Al2O3 Powder
| Compound | Formula | Weight % |
| Aluminum oxide | Al2O3 | 99.5% min |
| Silicon dioxide | SiO2 | 0.05% max |
| Iron oxide | Fe2O3 | 0.08% max |
| Titanium dioxide | TiO2 | 0.03% max |
| Sodium oxide | Na2O | 0.05% max |
| Magnesium oxide | MgO | 0.03% max |
High purity Al2O3 powder contains over 99.5% aluminum oxide as the principal component. Maximum impurity limits are specified for silica, iron oxide, titania, and other oxides.
| Property | Value |
| Melting point | 2050°C |
| Density | 3.95 g/cm3 |
| Hardness | 9 Mohs |
| Flexural strength | 330 MPa |
| Compressive strength | 2600 MPa |
| Porosity | <1% |
| Thermal conductivity | 30 W/m.K |
| Electrical resistivity | >1014 ohm.cm |
| Dielectric strength | 15-35 kV/mm |
| Water absorption | 0% |
Production Methods for Al2O3 Powder
The common production methods for Al2O3 powder include:
Bayer Process – Alumina trihydrate is extracted from bauxite ore and thermally converted to alumina powder. This process yields high purity powder.
Hall–Héroult Process – Alumina is dissolved in molten cryolite and electrolyzed to produce aluminum. Alumina powder is recovered as a by-product.
Calcination – Dehydration and calcination of various aluminum hydroxides to form alumina powder.
Sol-gel – Alumina gel is formed from aluminum alkoxides or nitrates and then dried and calcined to make nanoscale alumina powder.
Flame Pyrolysis – Vapor phase combustion of aluminum chloride produces ultrafine alumina powder.
The Bayer process is the most common industrial method while the others yield specialty grade alumina.
Applications of Al2O3 Powder
Abrasives – For grinding, sanding, polishing, blasting media due to its hardness.
Refractories – High temperature furnace linings, ceramics, firebricks for metallurgy, glass, cement industries.
Ceramics – Electrical, structural, biomedical applications using alumina ceramics.
Catalysts – Gamma alumina used as catalyst support and directly as catalyst.
Coatings – Thermal spray coatings for wear and corrosion protection.
Polishing – CMP slurries for polishing silicon wafers, optic components, metals.
Fillers – Added to plastics, rubber, paper to improve mechanical properties.
Cosmetics – For manufacturing makeup, personal care products.
Specifications of Al2O3 Powder
Al2O3 powder is available under various purity levels, particle size distribution, and grades:
Purity – From industrial (90%) to high purity (99.99%) grades based on impurity levels.
Particle Size – Ranging from nanoscale (10-50 nm) to coarse grade (over 100 microns).
Phases – Alpha, gamma, theta, delta phases have different properties.
Grades – Conforming to standards for abrasives, technical ceramics, bioceramics, etc.
Surface Area – For nanosized powder, surface area is 1-100 m2/g.
Morphology – Regular and spherical shaped particles preferred.
Applications – Powder customized for composites, 3D printing, other uses.
Health and Safety When Handling Al2O3 Powder
Al2O3 powder does not pose severe health and safety risks but standard precautions should be taken:
Use dust masks or respirators to avoid inhaling fine particles during handling.
Wear protective goggles and gloves while handling powder.
Prevent skin contact to avoid drying and irritation.
Avoid generating and breathing airborne dust. Ensure adequate ventilation.
Handle and store powder carefully avoiding dispersion in air.
Properly dispose of waste powder based on environmental regulations.
Refer to Material Safety Data Sheet (MSDS) provided by the supplier for complete health hazard data.
Inspection and Testing of Al2O3 Powder
Key tests carried out for quality control of Al2O3 powder are:
Chemical analysis using X-ray Fluorescence (XRF) or Inductively Coupled Plasma (ICP) techniques to ensure composition meets specifications.
Particle size analysis through laser diffraction or dynamic light scattering method.
Scanning Electron Microscopy (SEM) to examine particle morphology.
Specific surface area measurement using gas absorption technique.
X-ray diffraction (XRD) analysis to determine phases present.
Impurity analysis for trace metallic elements using ICP mass spectrometry.
Loss of mass on ignition when heated to 1000°C.
Density measurement through pycnometry method.
Thorough inspection and testing ensures the powder meets the quality and performance requirements of specific applications.
Comparison Between α-Al2O3 and γ-Al2O3 Powder
α-Al2O3 and γ-Al2O3 are two common phases of alumina powder compared here:
| Parameter | α-Al2O3 | γ-Al2O3 |
| Crystal structure | Hexagonal | Cubic |
| Density | 3.95 g/cm3 | 3.65 g/cm3 |
| Hardness | 9 Mohs | 8 Mohs |
| Melting point | 2050°C | ~1100°C |
| Thermal conductivity | 30 W/m.K | 5-10 W/m.K |
| Surface area | <10 m2/g | 100-300 m2/g |
| Applications | Abrasives, ceramics | Catalysts, adsorbents |
| Price | Lower | Higher |
α-Al2O3 has higher hardness, density, thermal conductivity and refractoriness whereas γ-Al2O3 has higher surface area and extensively used in catalysts. α-form has wider applications and lower price.
FAQs
Q: What is Al2O3 powder used for?
A: Al2O3 powder is used to manufacture abrasives, refractories, structural ceramics, ceramic coatings, polishing compounds, plastic & rubber fillers, and other applications due to its high hardness, strength, and corrosion resistance.
Q: What is the difference between white, pink, and brown alumina powder?
A: White alumina is high purity Al2O3. Pink and brown alumina contain small amounts of chromium and iron oxides respectively that impart color. White alumina is used when color contamination must be avoided.
Q: Is Al2O3 powder hazardous?
A: Al2O3 powder is generally not classified as a hazardous material but like all fine powders can cause irritation and breathing issues during handling. Use of proper PPE is recommended.
Q: What is the difference between fused and sintered alumina powder?
A: Fused alumina is produced by melting pure alumina whereas sintered type is made by compacting and firing alumina powder. Fused alumina has higher purity and density compared to sintered.
Q: Where can I buy Al2O3 powder for making ceramic components?
A: High purity fine alumina powder for ceramic applications can be purchased from leading suppliers . Ensure the powder meets specifications for your application.
Al 7075 Powder
Al 7075 Powder
| Product | Al 7075 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-5.6Zn-2.5Mg-1.6Cu |
| Density | 2.81g/cm3 |
| Molecular Weight | 270g/mol |
| Product Codes | NCZ-DCY-179/25 |
Al 7075 Description:
Al 7075 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 7075 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 7075 powder
Al 7075 powder is a high-strength aluminum alloy composed primarily of aluminum, zinc, copper, and small amounts of magnesium and chromium. It is renowned for its impressive mechanical properties, making it an ideal choice for applications that require strength, durability, and lightweight characteristics. Al 7075 powder is typically produced through a process called atomization, where molten aluminum is sprayed and solidified into fine powder particles.
Overview of Al 7075 Powder
Al 7075 is one of the highest strength 7000 series aluminum alloys, offering strength superior to many steels. Zinc is the main alloying addition while magnesium imparts strength through precipitation hardening.
Key properties of Al 7075 powder include:
Exceptionally high tensile and yield strength
High hardness and good fatigue strength
Good toughness and moderate ductility
Excellent finishing characteristics
High corrosion resistance
Available in range of powder sizes and shapes
Al 7075 powder is ideal for high-performance aerospace and defense components needing the optimal combination of strength, hardness, fatigue resistance, and moderate weldability.
Chemical Composition of Al 7075 Powder
| Element | Weight % |
| Aluminum (Al) | 87.1-91.4% |
| Zinc (Zn) | 5.1-6.1% |
| Magnesium (Mg) | 2.1-2.9% |
| Copper (Cu) | 1.2-2.0% |
| Iron (Fe) | 0-0.5% |
| Silicon (Si) | 0-0.4% |
| Manganese (Mn) | 0-0.3% |
| Chromium (Cr) | 0.18-0.28% |
| Titanium (Ti) | 0-0.2% |
Properties of Al 7075 Powder
| Property | Value |
| Density | 2.81 g/cm3 |
| Melting Point | 477–635°C |
| Thermal Conductivity | 130–210 W/mK |
| Electrical Conductivity | 22-30% IACS |
| Young’s Modulus | 71–72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 570–635 MPa |
| Yield Strength | 505–570 MPa |
| Elongation | 7–10% |
| Hardness | 150–190 Brinell |
The zinc additions result in extremely high strength and hardness while maintaining reasonable ductility and toughness. The alloy has excellent finishing characteristics.
Production Method for Al 7075 Powder
Commercial production methods for Al 7075 powder include:
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder particles with controlled size distribution.
Water Atomization – High pressure water jet used to produce fine Al 7075 powders with irregular shape. Lower cost but higher oxygen pickup.
Mechanical Alloying – Ball milling a blend of aluminum and alloying element powders followed by cold compaction and sintering.
Gas atomization offers superior control over powder characteristics like particle size, shape and microstructure.
Applications of Al 7075 Powder
Additive Manufacturing – Used in selective laser melting, direct metal laser sintering to produce complex, lightweight aerospace and defense parts.
Metal Injection Molding – To manufacture small intricate components with high strength and moderate corrosion resistance.
Powder Metallurgy – Press and sinter process to create high-performance automotive parts and machinery components.
Thermal Spraying – Wire arc spraying to deposit very hard and wear resistant Al 7075 coatings.
Pyrotechnics – Added as fuel constituent in pyrotechnic compositions due to its high reactivity.
Welding Filler – Used as filler wire providing weld strength but limited weldability.
Specifications of Al 7075 Powder
Al 7075 powder is available in various size ranges, shapes, grades and purity levels:
Particle Size: From 10-45 microns for AM methods, up to 120 microns for thermal spray processes.
Morphology: Spherical, irregular and mixed particle shapes. Smooth spherical powder has better flowability.
Purity: From commercial to high purity grades tailored for the specific application.
Grades: Conforming to ASTM B951, AMS 4045, AMS 4282, EN 573-3 and other equivalent standards.
Oxygen Content: Varies between 500-1500 ppm based on production method. Lower is better.
Storage and Handling of Al 7075 Powder
Al 7075 reactive alloy powder must be handled with care to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices recommended by supplier should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE should be utilized for safe handling.
Testing and Characterization Methods
Key test methods used for Al 7075 powder include:
Chemical composition analysis using OES or XRF
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate using Hall flowmeter
Density measurement by helium pycnometry
Impurities testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure the powder meets the required chemical, physical, and microstructural characteristics for the specific application.
Comparison Between Al 7075 and Al 6061 Powder
| Parameter | Al 7075 | Al 6061 |
| Alloy type | Heat treatable | Heat treatable |
| Zn content | 5.1-6.1% | 0% |
| Mg content | 2.1-2.9% | 0.8-1.2% |
| Strength | Much higher | Moderate |
| Machinability | Poor | Excellent |
| Weldability | Poor | Very good |
| Corrosion resistance | Moderate | Excellent |
| Cost | Higher | Lower |
Al 7075 offers very high strength whereas Al 6061 provides better corrosion resistance, weldability and machinability at lower cost.
Al 7075 Powder FAQs
Q: How is Al 7075 powder produced?
A: Al 7075 powder is commercially produced using gas atomization, water atomization, mechanical alloying and electrolysis techniques. Gas atomization offers the best control of particle characteristics.
Q: What are the main applications for Al 7075 powder?
A: The major applications for Al 7075 are additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, and pyrotechnic compositions requiring exceptionally high strength.
Q: What is the recommended particle size for Al 7075 powder in AM?
A: For most metal 3D printing processes, the ideal particle size range for Al 7075 is 15-45 microns with spherical morphology and good powder flowability.
Q: Does Al 7075 powder require any special handling precautions?
A: Yes, it is recommended to handle reactive aluminum alloy powders carefully under inert atmosphere using proper grounding, ventilation and PPE.
Q: Where can I purchase ultrafine Al 7075 powder suitable for aerospace components?
A: High purity, gas atomized ultrafine Al 7075 powders meeting aerospace requirements can be sourced from leading supplier.
AlSi7Mg Powder
AlSi7Mg Powder
| Product | AlSi7Mg Powder |
| CAS No. | N/A |
| Appearance | Silver-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-7Si-0.3Mg |
| Density | 2.65-2.68g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-195/25 |
AlSi7Mg Description:
AlSi7Mg Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AlSi7Mg Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi7Mg powder
AlSi7Mg powder is an aluminum alloy powder that primarily consists of aluminum (Al), silicon (Si), and magnesium (Mg). The “7” in its name signifies the percentage of silicon, while “Mg” represents the magnesium content. This powder exhibits excellent strength, low density, and impressive thermal properties, making it a preferred choice in multiple industries.
Overview of AlSi7Mg Powder
AlSi7Mg or A357 alloy is a versatile foundry alloy that possesses properties between pure aluminum and high-silicon hypereutectic alloys. The silicon additions improve castability and enhance mechanical properties while magnesium improves strength.
Key characteristics of AlSi7Mg powder include:
Good strength and hardness
Excellent fluidity and castability
Good machinability and polishability
High thermal conductivity
Good corrosion resistance
Low coefficient of thermal expansion
Available in range of particle sizes
AlSi7Mg powder is used for producing automotive components, hydraulic parts, and other precision castings needing balanced properties.
Chemical Composition of AlSi7Mg Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 6-8% |
| Magnesium (Mg) | 0.4-0.8% |
| Iron (Fe) | 0.15-0.5% |
| Manganese (Mn) | 0.1% max |
| Copper (Cu) | 0.1% max |
| Zinc (Zn) | 0.1% max |
| Titanium (Ti) | 0.25% max |
| Property | Value |
| Density | 2.68 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 130-160 W/mK |
| Electrical Resistivity | 3-5 μΩ.cm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 250-300 MPa |
| Yield Strength | 140-180 MPa |
| Elongation | 4-8% |
| Hardness | 80-100 Brinell |
The silicon additions increase the strength while retaining good ductility and machinability. The alloy has excellent castability and thermal properties.
Production Method of AlSi7Mg Powder
Commercial production processes used for AlSi7Mg powder include:
Gas Atomization – Molten alloy stream broken into fine droplets by inert gas jets. Produces spherical powder.
Water Atomization – High pressure water jet impacts molten metal to yield fine powders. Cost effective but higher oxygen pickup.
Mechanical Alloying – Ball milling of aluminum and silicon powders followed by cold compaction and sintering.
Gas atomization provides the most control over powder characteristics like particle size distribution, morphology, and microstructure.
Applications of AlSi7Mg Powder
Metal Injection Molding – To manufacture small intricate parts with tight tolerances and good mechanical properties.
Additive Manufacturing – Used in binder jetting, laser melting and other AM processes to produce complex components.
Castings – Added to melts to improve fluidity. Used to manufacture automotive parts requiring durability.
Powder Metallurgy – Press and sinter process to create high performance parts.
Thermal Spraying – Deposited as protective coatings on metal surfaces to provide wear and corrosion resistance.
Welding Filler – For joining aluminum components while retaining weld strength.
Pyrotechnics – Added to pyrotechnic compositions as a fuel constituent.
Specifications of AlSi7Mg Powder
AlSi7Mg powder is available under different size ranges, grades and purity levels:
Particle Size: From 10 – 150 microns for AM, under 45 microns for MIM.
Morphology: Spherical, granular and irregular particle shapes. Smooth powder flows better.
Purity: From commercial to high purity (99.9%) grades.
Oxygen Content: Levels range from 400 – 1500 ppm for different production methods.
Flowability: Powder customized for excellent flow rates of 25 s/50 g or better.
Grades: Custom alloy chemistry and powder characteristics offered.
Handling and Storage of AlSi7Mg Powder
AlSi7Mg powder should be properly handled and stored to prevent:
Moisture contact leading to oxidation
Fire hazards from dust accumulation
Health hazards from inhaling fine powders
Safety practices recommended by supplier should be followed
Sealed containers under inert atmosphere along with proper grounding and PPE is recommended.
Testing and Characterization Methods
Key test methods for AlSi7Mg powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Flow rate measurement using Hall flowmeter
Density determination by helium pycnometry
Impurity levels tested by ICP-MS
Microstructure examined by XRD phase analysis
Thorough testing ensures powder quality for application requirements is met.
Comparison of AlSi7Mg and AlSi10Mg Powders
AlSi7Mg and AlSi10Mg are two aluminum alloy powders compared:
| Parameter | AlSi7Mg | AlSi10Mg |
| Silicon content | 6-8% | 9-11% |
| Strength | Lower | Higher |
| Castability | Comparable | Comparable |
| Corrosion resistance | Good | Excellent |
| Cost | Lower | Higher |
| Applications | Castings, MIM | Aerospace, AM parts |
| Availability | Readily available | Moderate |
AlSi10Mg offers higher strength but at increased cost. AlSi7Mg provides well-balanced properties at lower cost where high strength is not critical.
AlSi7Mg Powder FAQs
Q: How is AlSi7Mg powder produced?
A: AlSi7Mg powder is commercially produced using gas atomization, water atomization, or mechanical alloying followed by sintering. Gas atomization offers better control over particle characteristics.
Q: What are the main applications for AlSi7Mg powder?
A: The key applications for AlSi7Mg powder include metal injection molding, aluminum die casting, additive manufacturing, powder metallurgy, thermal spray coatings, and filler welding wire.
Q: What is the typical particle size used for AlSi7Mg powder in AM?
A: For most metal 3D printing processes like DMLS and binder jetting, the common particle size range for AlSi7Mg powder is 20-45 microns.
Q: Does AlSi7Mg powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders under inert atmosphere using proper grounding, ventilation, and PPE to prevent fire and explosion hazards.
Q: Where can I buy AlSi7Mg powder suitable for making precision castings?
A: Leading powder suppliers Like Nanochemazone AlSi7Mg powder suitable for foundry applications like precision castings.
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