H13 Powder
$0.00
H13 Powder
| Product | H13 Powder |
| CAS No. | N/A |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-5Cr-1.3Mo-1V |
| Density | 7.75g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-182/25 |
H13 Description:
H13 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
H13 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
H13 Alloy Steel Powder For 3D Printing
Our nitrogen atomized H13 alloy steel powder has good hardenability, thermal strength, wear resistance and high impact toughness, thermal fatigue, widely used in the manufacture of hot work molds.Wear is one of the main failure modes of H13 steel hot-working die. Improving the surface wear resistance of H13 steel is an effective way to improve the life of die.
H13 alloy steel powder is a highly versatile and widely used material in various industrial applications, particularly in the field of metal additive manufacturing (AM). This chromium-molybdenum hot-work tool steel is renowned for its exceptional properties, such as high hardness, excellent wear resistance, and good toughness, even at elevated temperatures.
| Composition | Content (%) |
| Carbon | 0.32 – 0.45 |
| Chromium | 4.75 – 5.50 |
| Molybdenum | 1.10 – 1.75 |
| Vanadium | 0.80 – 1.20 |
| Silicon | 0.80 – 1.20 |
| Manganese | 0.20 – 0.50 |
| Iron | Balance |
Typical chemical composition of H13 alloy steel powder
Properties and Characteristics
| Property | Value |
| Density | 7.8 g/cm³ |
| Hardness (Annealed) | 185 – 235 HB |
| Hardness (Heat Treated) | 48 – 52 HRC |
| Tensile Strength (Heat Treated) | 1800 – 2100 MPa |
| Yield Strength (Heat Treated) | 1500 – 1800 MPa |
| Elongation (Heat Treated) | 10 – 15% |
| Thermal Conductivity | 28.6 W/m·K at 20°C |
| Melting Point | 1427 – 1510°C |
Typical properties of H13 alloy steel
H13 alloy steel powder exhibits excellent dimensional stability, creep resistance, and thermal fatigue resistance, making it an ideal choice for various industrial applications. Its high hardness and wear resistance make it suitable for producing tools, dies, and components subjected to severe mechanical and thermal stresses.
Applications
| Application | Description |
| Extrusion Dies | Used for hot extrusion of metals, plastics, and other materials |
| Forging Dies | Utilized in hot forging processes for various metal components |
| Injection Molds | Employed in plastic injection molding for manufacturing plastic parts |
| Hot Shear Blades | Used in hot shearing operations for cutting metals at elevated temperatures |
| Casting Tooling | Utilized in the production of castings for various industries |
| Powder Metallurgy Tooling | Employed in the manufacturing of powder metallurgy components |
| Additive Manufacturing (AM) Components | Used for producing high-performance components via metal 3D printing techniques |
Common applications of H13 alloy steel powder
Specifications, Sizes, and Grades
| Specification | Description |
| ASTM A681 | Standard specification for tool steels alloy |
| DIN 1.2344 | German standard for hot-work tool steel |
| JIS SKD61 | Japanese Industrial Standard for hot-work die steel |
| BS BH13 | British Standard for hot-working die steel |
| AISI H13 | American Iron and Steel Institute specification for hot-work die steel |
Common specifications and standards for H13 alloy steel
H13 alloy steel powder is typically available in various particle size distributions, ranging from coarse to fine powders, to meet the requirements of different additive manufacturing processes, such as laser powder bed fusion (LPBF), electron beam powder bed fusion (EBPBF), and binder jetting.
FAQs
Q1: What makes H13 alloy steel powder suitable for additive manufacturing?
A1: H13 alloy steel powder’s excellent mechanical properties, thermal resistance, and dimensional stability make it an ideal material for producing high-performance components via additive manufacturing processes like laser powder bed fusion and electron beam powder bed fusion.
Q2: Can H13 alloy steel powder be used for other manufacturing processes besides additive manufacturing?
A2: Yes, H13 alloy steel powder can also be used in conventional manufacturing processes like powder metallurgy, hot isostatic pressing (HIP), and metal injection molding (MIM).
Q3: What are the typical post-processing steps for components made from H13 alloy steel powder?
A3: Common post-processing steps for H13 alloy steel components include heat treatment, hot isostatic pressing (HIP), machining, and surface finishing operations like grinding, polishing, or coating.
Q4: How does the particle size distribution of H13 alloy steel powder affect its performance in additive manufacturing?
A4: The particle size distribution plays a crucial role in the flowability, packing density, and processability of the powder during additive manufacturing. Finer powders generally provide better resolution and surface finish, while coarser powders may exhibit better mechanical properties.
Q5: Are there any specific safety precautions to consider when handling H13 alloy steel powder?
A5: Yes, proper safety measures should be taken when handling H13 alloy steel powder, including the use of personal protective equipment (PPE), adequate ventilation, and proper disposal of waste materials. Additionally, precautions should be taken to prevent static discharge and dust explosions.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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Related products
304l Stainless Steel Powder
304l Stainless Steel Powder
| Product | 304l Stainless Steel Powder |
| CAS No. | 11143-21-4 |
| Appearance | Metallic Gray or Silver Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-18Cr-8Ni |
| Density | 7.9g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-338/25 |
304l Stainless Steel Description:
304l Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.
304l Stainless Steel Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
304l Stainless Steel Powder
304L stainless steel powder is an austenitic chromium-nickel stainless steel powder with low carbon content. It offers excellent corrosion resistance, good formability and weldability, and widely used for powder metallurgy applications. The ‘L’ denotes lower carbon compared to 304 standard grade. The low carbon minimizes carbide precipitation and maximizes corrosion resistance. Powder metallurgy 304L provides a cost-effective alternative to 316L for non-critical applications not needing molybdenum alloying.
Overview
304L stainless steel powder is an austenitic chromium-nickel stainless steel powder with low carbon content. It offers excellent corrosion resistance, good formability and weldability, and widely used for powder metallurgy applications.
The ‘L’ denotes lower carbon compared to 304 standard grade. The low carbon minimizes carbide precipitation and maximizes corrosion resistance. Powder metallurgy 304L provides a cost-effective alternative to 316L for non-critical applications not needing molybdenum alloying.
This article provides an in-depth look at 304L stainless steel powder covering composition, properties, processing, applications, specifications, suppliers, costs, and other technical details.
Composition
The nominal composition of 304L stainless steel powder is listed below:
Table: Typical composition of 304L stainless steel powder
| Element | Weight % |
| Chromium (Cr) | 18-20 |
| Nickel (Ni) | 8-10.5 |
| Manganese (Mn) | <2 |
| Silicon (Si) | <1 |
| Carbon (C) | <0.03 |
| Sulfur (S) | <0.03 |
| Phosphorus (P) | <0.045 |
| Nitrogen (N) | <0.1 |
| Iron (Fe) | Balance |
Chromium and nickel are the main alloying elements. Chromium provides corrosion and oxidation resistance. Nickel enhances ductility, toughness, and weldability.
Manganese and silicon increase strength. Carbon is kept very low for optimum corrosion resistance. Sulfur, phosphorus, and nitrogen are impurities that are minimized.
Properties
Key properties of 304L stainless steel powder in the annealed condition are provided below:
Table: Properties of 304L stainless steel powder
| Property | Value |
| Density | 7.9-8.1 g/cm3 |
| Ultimate Tensile Strength | 505-620 MPa |
| Yield Strength | 205-275 MPa |
| Elongation | ≥40% |
| Hardness | ≤92 HRB |
| Modulus of Elasticity | 190-210 GPa |
| Melting Point | 1400-1450°C |
| Thermal Conductivity | 16 W/m-K |
| Electrical Resistivity | 0.072 μΩ-cm |
The combination of properties make 304L highly useful for a wide range of applications. The austenitic microstructure provides ductility, toughness, and non-magnetic behavior. 304L has excellent corrosion resistance comparable to 316L stainless steel.
By selecting ultra-low carbon powder, carbide precipitation can be avoided to maximize corrosion resistance in critical applications. Strength and hardness can be increased through cold working.
Typical applications for 304L stainless steel powder include:
Food processing equipment
Pharmaceutical tooling
Chemical plant components
Architectural panels, railings
Medical instruments and implants
Marine hardware, fittings, fasteners
Consumer products, appliances
Powder metallurgy mechanical parts
3D printing powders
304L provides cost-effective corrosion resistance versus 316L when molybdenum alloying is not needed for highly corrosive environments. The excellent polishability and non-magnetic properties also suits 304L for architectural cladding and hardware components.
Powder metallurgy is commonly used to produce small precision parts from 304L at high volumes versus machining. Additive manufacturing utilizes 304L powder for prototypes, tooling, and end-use components across industries.
Powder Manufacturing
304L stainless steel powder is commercially manufactured via gas atomization or water atomization processes.
In gas atomization, a high pressure inert gas stream disintegrates the molten metal into fine droplets, producing spherical powders ideal for additive manufacturing and MIM. Particle size distribution is controlled through process parameters.
Water atomization uses high pressure water jets to break up the metal stream into fine particles. This generates irregular, satellite particle shapes. The powder requires post-treatment for additive manufacturing.
Plasma atomization is sometimes used to produce very spherical, clean powders from a metal plasma stream in a controlled inert atmosphere. This ensures high purity and flowability.
Powder Specifications
304L stainless steel powder is commercially available in various size ranges, morphologies, and quality levels. Some typical powder specifications are below:
Table: 304L stainless steel powder specifications
| Attribute | Details |
| Particles sizes | 15-45 μm, 10-100 μm |
| Morphology | Spherical, irregular |
| Apparent density | 2.5-4.5 g/cm3 |
| Tap density | 4-5 g/cm3 |
| Hall flow rate | <30 s/50g |
| Purity | >99.5% |
| Oxygen content | <2000 ppm |
| Moisture content | <0.2% |
Smaller particle sizes below 45 μm are preferred for capturing fine features in additive manufacturing. Spherical particles provide good flowability. Apparent density correlates with powder packing efficiency.
High purity, low oxygen, and controlled moisture levels ensure quality sintered properties. Gas atomized powder offers the best specifications for critical applications.
Standards and Grades
304L stainless steel powder complies with the following standards:
ASTM A240 – Standard for chromium and chromium-nickel stainless steel plate, sheet, and strip
ASTM A313 – Standard for stainless steel spring wire
ASTM A314 – Standard for stainless steel bent wire
AMS 5501 – Stainless steel bars, wire, forgings, tubing with low carbon
AMS 5647 – Stainless steel powder, atomized, 304L
Equivalent grades include:
UNS S30403
Werkstoff No. 1.4306
SUS 304L
SS2348
Powder Storage and Handling
To prevent contamination and maintain powder properties, 304L stainless steel powder should be stored and handled as follows:
Store in sealed containers in a cool, dry environment
Use inert gas purging or vacuum to prevent moisture pickup
Keep away from sparks, flames, and ignition sources
Ground all powder handling and transfer equipment
Avoid contact with contaminants like oil, grease, paints, etc.
Use PPE – mask, gloves, eye protection when handling powder
Powder spills should be promptly cleaned using non-sparking tools and HEPA vacuuming. Powders are moderately sensitive to moisture and air exposure. Proper storage is key.
Metal Injection Molding
304L is widely used for metal injection molding of small, complex parts leveraging powder metallurgy. Key considerations include:
Feedstock: 60-68% powder loading with multi-component binder system
Molding: High shot size, fast injection speed, high holding pressure
Debinding: Solvent debinding followed by thermal debinding
Sintering: 1350-1400°C in hydrogen or vacuum atmosphere
Secondary Operations: Machining, laser marking, passivation, electropolishing
MIM service bureaus have established best practices for high-performance 304L parts with as-sintered properties approaching wrought material.
Design for AM
For additive manufacturing using 304L stainless steel powder, key design guidelines include:
Maintain wall thicknesses above 1 mm
Use self-supporting geometries with angles above 45°
Include drain holes to remove unfused powder
Observe build orientation effects on properties
Account for 20-25% shrinkage when designing mating parts
Include machining allowances of 0.5-1 mm for critical fits
Reduce overhangs, bridges, fine details that require supports
Quality control testing performed on 304L stainless steel powder includes:
Chemical analysis – ICP and OES to verify composition
Particle size analysis – Laser diffraction particle size analyzer
Powder morphology – SEM imaging at high magnifications
Apparent density and tap density – Hall flowmeter method
Powder flow rate – Hall flowmeter funnel method
Loss on ignition – ASTM E sin gravity furnace
Moisture analysis – Karl Fischer titration, LECO analysis
For sintered MIM parts, testing includes:
Dimensional tolerances – CMM inspection
Density – Archimedes method
Microstructure – Optical microscopy, image analysis
Mechanical testing – Hardness, tensile, fatigue, Charpy impact
Like most stainless steel powders and parts, 304L poses little health risk with proper handling:
Wear PPE when handling powder – mask, gloves, goggles
Avoid skin contact to prevent sensitization
Use HEPA-filtered vacuum for clean-up of dust and powder
Avoid breathing any welding or melting fumes
Dispose according to local environmental regulations
Ensure adequate ventilation and respiratory protection if grinding or machining sintered parts
No special disposal precautions are needed for 304L. With sound procedures, it poses minimal hazard for workers and the environment.
FAQ
1.What is the difference between 304 and 304L stainless steel powder?
304L has lower carbon content (<0.03%) than 304 (<0.08%) for better corrosion resistance,especially for welding. 304 is more common.
2.Does 304L powder require a controlled atmosphere?
Not necessarily, but storage in sealed containers with inert gas prevents oxidation and contamination.
3.What particle size is best for AM?
15-45 microns is typical for powder bed fusion AM to provide good flow and high resolution. Larger sizes from 45-100 microns are also used.
4.Is 304L used for metal 3D printing?
Yes, 304L is widely used for powder bed and directed energy deposition 3D printing to make prototypes, tooling, and end-use parts.
5.What causes powder to oxidize and lose reusability?
Exposure to air/moisture causes surface oxidation. Proper sealed storage with desiccant and oxygen absorbers prevents this.
6.Does 304L require solution annealing after laser sintering?
Yes, stress relieving at 1050-1150°C and rapid cooling helps restore ductility and toughness after the rapid solidification.
7.What finish can be expected on as-sintered MIM 304L parts?
Around Ra 3-6 microns initially. Polishing and etching can achieve under 0.5 micron. Plating also gives a smooth finish.
8.What tolerance can be achieved with 304L MIM parts?±0.1-0.3% is typical but tolerances under ±0.1% are possible for high precision components.
9.Why is 304L preferred over 304 stainless steel?
The lower carbon gives 304L better corrosion resistance, especially for weldments, reducing sensitization. It has become the dominant grade.
10.What is the cost premium for 304L vs. 304 powder?
Typically 10-30% higher cost for 304L due to the lower carbon composition. Price also depends on quantities ordered.
420 Powder
420 Powder
| Product | 420 Powder |
| CAS No. | 73665-45-9 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-12Cr-0.3C |
| Density | 7.7g/cm3 |
| Molecular Weight | 15-66g/mol |
| Product Codes | NCZ-DCY-173/25 |
420 Description:
420 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
420 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance
17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance.
420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance.
316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance
17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance.
420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance.
Physical properties
| Trademark | Size range | Size distribution | Hall flow rate | Bulk density | Tap density | ||
| D10(μm) | D50(μm) | D90(μm) | |||||
| 316L | 15-53μm | 17-23 | 30-38 | 50-58 | 25s/50g | 4.0g/cm³ | 4.5g/cm³ |
| 17-4PH | 15-53μm | 4.0g/cm³ | 4.5g/cm³ | ||||
| 420 | 15-53μm | 4.0g/cm³ | 4.5g/cm³ | ||||
Heat treatment recommendations
| Trademark | Heat treatment recommendations |
| 316L | 1050℃/2h/WQ |
| 17-4PH | 1040°C/2h +480°C/4h |
| 420 | 1050°C/0.5h/WQ |
| Trademark | Hardness(HRC) | Tensile strength (σb/Mpa) | Yield strength (σp0.2/Mpa) | Elongation (δ5/%) |
| 316L | 13-15 | 650 | 550 | 45 |
| 17-4PH | 32-42 | 1310 | 1175 | 13 |
| 420 | 48-52 | 1950 | 1530 | 7 |
Chemical composition range (wt,-%)
| Trademark | C | Cr | Ni | Cu | Nb | Mo |
| 316L | ≤0.03 | 16.00-18.00 | 10.00-14.00 | – | – | 2.00-3.00 |
| 17-4PH | ≤0.03 | 15.5-17.5 | 3.00-5.00 | 3.00-5.00 | 0.15-0.45 | – |
| 420 | 0.35-0.45 | 12.00-14.00 | ≤0.6 | – | ≤0.20 | ≤0.20 |
| Trademark | Si | Mn | S | P | O | Fe |
| 316L | ≤1.00 | ≤2.00 | ≤0.03 | ≤0.045 | ≤0.08 | Bal |
| 17-4PH | ≤1.00 | ≤1.00 | ≤0.03 | ≤0.03 | ≤0.03 | Bal |
| 420 | ≤1.00 | ≤1.00 | ≤0.03 | ≤0.045 | ≤0.03 | Bal |
A100 Steel Alloy Powder
A100 Steel Alloy Powder
| Product | A100 Steel Alloy Powder |
| CAS No. | 64742-9506 |
| Appearance | Colorless Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-0.5C-1.5Ni-0.5Cr |
| Density | 0.87g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-176/25 |
A100 Steel Alloy Description:
A100 Steel Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
A100 Steel Alloy Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email:contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
A100 steel alloy powder
A100 steel alloy powder is a specialized form of steel that consists of a precise blend of iron and other alloying elements. It is manufactured by atomization, a process that involves rapidly solidifying molten metal into fine powder particles. This fine powder exhibits excellent flowability and can be easily consolidated into various shapes using powder metallurgy techniques.
Overview of A100 Steel Alloy Powder
A100 stainless steel contains high levels of nickel and manganese along with chromium, nitrogen and carbon to achieve outstanding low temperature toughness and ductility. It retains excellent impact strength and resistance to cryogenic embrittlement down to the temperature of liquid helium.
Key characteristics of A100 powder include:
Excellent low temperature toughness and ductility
High impact strength at cryogenic temperatures
Good strength and hardness at room temperature
Very good weldability and fabricability
Resistant to cryogenic embrittlement
Available in various particle size distributions
A100 powder is designed for applications requiring thermal stability and toughness at extremely low temperatures such as liquid natural gas storage and transportation. This article provides a detailed overview of this alloy powder.
The typical composition of A100 powder is:
| Element | Weight % |
| Nickel (Ni) | 9-11% |
| Manganese (Mn) | 12-14% |
| Chromium (Cr) | 14-16% |
| Nitrogen (N) | 0.15-0.30% |
| Carbon (C) | 0.08% max |
| Silicon (Si) | 1% max |
| Iron (Fe) | Balance |
The key alloying elements like nickel, manganese, chromium along with nitrogen enable exceptional cryogenic temperature toughness and ductility in A100 steel.
Properties of A100 Powder
| Property | Value |
| Density | 7.9-8.1 g/cm3 |
| Melting Point | 1400-1450°C |
| Thermal Conductivity | 12 W/mK |
| Electrical Resistivity | 0.80 μΩ.cm |
| Young’s Modulus | 190-210 GPa |
| Poisson’s Ratio | 0.29-0.30 |
| Tensile Strength | 620 MPa |
| Yield Strength | 275 MPa |
| Elongation | 35-40% |
| Impact Strength | 50-120 J at -196°C |
A100 maintains excellent ductility and impact strength even at the temperature of liquid helium making it suitable for the most demanding cryogenic applications.
A100 powder can be produced via:
Gas Atomization – High pressure inert gas used to atomize the molten alloy resulting in fine spherical powder ideal for AM.
Water Atomization – High velocity water jet breaks up the molten stream into irregular powder particles. Lower cost but higher oxygen pickup.
Mechanical Alloying – Ball milling of blended elemental powders followed by sintering and secondary atomization.
Gas atomization allows excellent control over particle size distribution, shape, oxygen pickup and micro cleanliness.
Applications of A100 Powder
Additive Manufacturing – Used in laser powder bed fusion and binder jetting for cryogenic parts like valve bodies, pump components, storage tanks etc.
Metal Injection Molding – To manufacture small, complex cryogenic parts needing high ductility and impact strength.
Thermal Spray Coatings – Wire arc spray deposition to produce coatings providing cryogenic resistance.
Cryogenic Vessels – Liners, fittings, fasteners, forged and cast parts for storage, transportation of liquefied natural gas.
Cryocoolers – Powder forged compressor parts, regenerator housings requiring high cryogenic toughness.
Specifications of A100 Powder
A100 powder is available under various size ranges, shapes and grades:
Particle Size: From 10-45 μm for AM methods, up to 150 μm for thermal spray processes.
Morphology: Spherical, irregular and blended shapes. Smooth spherical powder provides optimal flow and packing density.
Purity: From commercial to high purity grades based on application requirements.
Oxygen Content: Levels maintained below 2000 ppm for most applications.
Flow Rate: Powder customized for flow rates above 25 s/50 g.
Storage and Handling of A100 Powder
A100 powder requires controlled storage and handling:
Store in sealed containers under inert gas to prevent oxidation
Avoid accumulation of fine powder to minimize dust explosion risks
Use proper grounding, ventilation, PPE when handling powder
Prevent contact with moisture, acids, strong oxidizers
Follow recommended safety practices from supplier SDS
Inert gas glove box techniques are preferred when handling reactive alloy powders like A100.
Inspection and Testing of A100 Powder
Key quality control tests performed on A100 powder:
Chemical analysis using OES or XRF to ensure composition is within specified limits
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM imaging
Powder flow rate measured as per ASTM B213 standard
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure characterization by X-ray diffraction
Thorough testing ensures the powder meets the required chemical, physical and microstructural characteristics for cryogenic applications.
Comparison Between A100 and 304L Stainless Steel Powders
A100 and 304L stainless steel powders compared:
| Parameter | A100 | 304L |
| Type | Austenitic | Austenitic |
| Ni content | 9-11% | 8-12% |
| Low temperature toughness | Excellent | Poor |
| Corrosion resistance | Moderate | Excellent |
| Cost | Higher | Lower |
| Weldability | Very good | Excellent |
| Applications | Cryogenic parts | Automotive, appliances |
A100 offers exceptional low temperature toughness whereas 304L provides better overall corrosion resistance at lower cost.
A100 Powder FAQs
Q: How is A100 steel alloy powder produced?
A: A100 powder is commercially produced using gas atomization, water atomization and mechanical alloying followed by sintering. Gas atomization provides the best control of characteristics.
Q: What are the main applications of A100 powder?
A: The major applications include additive manufacturing, thermal spray coatings, metal injection molding, and powder metallurgy of cryogenic parts needing high ductility and impact strength at extremely low temperatures.
Q: What is the typical A100 powder size used for binder jetting AM?
A: For binder jetting process, the common A100 powder size range is 20-45 microns with spherical morphology to enable good powder packing and binder infiltration.
Q: Does A100 powder require any special handling precautions?
A: Yes, it is recommended to handle A100 powder carefully under controlled humidity and inert atmosphere using proper grounding, ventilation and PPE.
Q: Where can I purchase A100 powder suitable for cryogenic storage vessels?
A: For cryogenic applications needing high toughness, A100 powder can be purchased from leading manufacturers.
AerMet100 Stainless Steel Powder
AerMet100 Stainless Steel Powder
| Product | AerMet 100 Stainless Steel Powder |
| CAS No. | 12060-00-3 |
| Appearance | Gray or Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-13Cr-3Ni-1Mo-0.25C |
| Density | 8.2g/cm3 |
| Molecular Weight | 155-165 g/mol |
| Product Codes | NCZ-DCY-177/25 |
AerMet100 Stainless Steel Description:
AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AerMet100 Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AerMet100 Stainless Steel Powder
AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting.
This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details.
AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include:
High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC.
Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%.
Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses.
Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service.
Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments.
Weldability – The low carbon content allows for good weldability using standard fusion welding methods.
Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties.
This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads.
AerMet100 Stainless Steel Powder Composition
AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 15.0 – 17.0 |
| Nickel (Ni) | 7.0 – 10.0 |
| Cobalt (Co) | 8.0 – 10.0 |
| Molybdenum (Mo) | 4.0 – 5.0 |
| Manganese (Mn) | < 1.0 |
| Silicon (Si) | < 1.0 |
| Carbon (C) | < 0.03 |
The key alloying elements and their effects are:
Chromium – Provides corrosion and oxidation resistance
Nickel – Increases toughness and ductility
Cobalt – Solid solution strengthener, increases strength
Molybdenum – Solid solution strengthener, increases strength and creep resistance
Manganese & Silicon – Deoxidizers to improve powder manufacturability
Carbon – Kept low for better weldability
The combination of these elements gives AerMet100 stainless steel its unique set of properties.
AerMet100 Stainless Steel Powder Properties
AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:
| Property | As-Built | Heat Treated |
| Density | 7.9 g/cc | 7.9 g/cc |
| Porosity | < 1% | < 1% |
| Surface Roughness (Ra) | 15-25 μm | 15-25 μm |
| Hardness | 30-35 HRC | 34-38 HRC |
| Tensile Strength | 170-190 ksi | 190-220 ksi |
| Yield Strength (0.2% Offset) | 160-180 ksi | 180-210 ksi |
| Elongation | 8-13% | 10-15% |
| Reduction of Area | 15-25% | 15-25% |
| Modulus of Elasticity | 27-30 Msi | 29-32 Msi |
| CTE (70-400°C) | 11-12 μm/m°C | 11-12 μm/m°C |
| Conductivity | 25-30% IACS | 25-30% IACS |
The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount.
AerMet100 Stainless Steel Powder Applications
The unique properties of AerMet100 make it an excellent choice for the following applications:
Aerospace
Structural brackets, braces, fuselage components
Landing gear parts, wing components, empennage
Engine mounts, exhaust components
Turbine blades, impellers, compressor parts
High-strength fasteners, bolts, nuts, rivets
Oil & Gas
Downhole drill tools and components
Wellhead parts, valves, pumps
Pressure vessels, pipe fittings
Subsea/offshore structural parts
Automotive
Power generation components
Drive systems parts like gears, shafts
Structural braces, chassis components
High-performance racing components
Industrial
Robotics parts subject to wear and impact
Dies, molds, tooling
Fluid handling parts like valves and pumps
Other high-cycle loaded components
The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well.
AerMet100 Stainless Steel Powder Specifications
| Specification | Grade/Alloy |
| AMS 7245 | AerMet100 |
| ASTM F3056 | AlloySpec 23A |
| DIN 17224 | X3NiCoMoAl 15-7-3 |
Typical size distributions for AM processing are:
| Particle Size | Distribution |
| 15-53 μm | 98% |
| <106 μm | 99% |
Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy.
Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245.
Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping.
Storage and Handling
To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply:
Store sealed containers in a cool, dry place away from moisture and sources of contamination
Avoid exposing powder to high humidity (>60% RH) for prolonged time
Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation
Pour and transfer powder in inert environments with low oxygen content if possible
Use powder handling equipment and accessories made from compatible materials to prevent contamination
Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties
Conduct testing of used powder to ensure it still meets all specifications for reuse
Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability.
Safety Information
Wear PPE when handling powder – gloves, respirator mask, goggles
Avoid skin contact to prevent possible allergic reactions
Prevent inhalation of fine powders over long periods
Ensure adequate ventilation and dust collection when processing
Use non-sparking tools to dispense and handle powder
Inert gas blanketing is recommended for powder handling
Follow all applicable safety data sheet (SDS) guidelines
Dispose according to local regulations and ensure containment
AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised.
Inspection and Testing
To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:
| Test Method | Property Validated |
| Visual inspection | Powder flowability, contamination |
| Scanning electron microscopy | Particle size distribution and morphology |
| Energy dispersive X-ray spectroscopy | Alloy chemistry, contamination |
| X-ray diffraction | Phases present, contamination |
| Hall flowmeter | Powder flow rate |
| Apparent density | Powder packing density |
| Tap density test | Powder flowability |
| Sieve analysis | Particle size distribution per ASTM B214 |
| Chemical analysis | Composition per AMS 7245, oxides |
| Density measurement | Powder density vs AMS 7245 |
Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc.
AerMet100 Stainless Steel Powder Comparison to Similar Materials
| Alloy | Strength | Ductility | Weldability | Cost |
| AerMet100 | Very high | Moderate | Fair | Moderate |
| 17-4PH | High | Low | Poor | Low |
| Custom 465 | Very high | Low | Poor | High |
| 316L | Moderate | High | Excellent | Low |
| Inconel 718 | High | High | Moderate | Very high |
Higher strength than 17-4PH and 316L
Better ductility than Custom 465 for higher impact resistance
More weldable than precipitation hardening alloys
Lower cost than Inconel 718
Limitations of AerMet100:
Lower ductility/fracture toughness than austenitic 316L
Inferior weldability compared to 316L
Higher cost than 17-4PH or 316L
Lower strength than Custom 465 in peak aged condition
Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes.
FAQ
Q: What are the key benefits of AerMet100 alloy?
A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications.
Q: What heat treatment is used for AerMet100?
A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness.
Q: What welding methods can be used to join AerMet100 parts?
A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints.
Q: How does AerMet100 compare to maraging steels for AM?
A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging.
Q: Can AerMet100 be machined after AM processing?
A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining.
Q: What particle size range of AerMet100 powder is optimal for AM?
A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.
Al 6061 Powder
Al 6061 Powder
| Product | Al 6061 Powder |
| CAS No. | 12604-68-1 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-Mg1SiCu |
| Density | 2.7g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-187/25 |
Al 6061 Description:
Al 6061 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 6061 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 6061 powder
Al 6061 powder is a versatile aluminum material composed of various elements to enhance its properties, such as strength, corrosion resistance, and machinability. It is widely used in different industries for its excellent characteristics.
Overview of Al 6061 Powder
Al 6061 is one of the most versatile heat treatable aluminum alloys. Magnesium and silicon additions allow it to be strengthened through precipitation hardening. The alloy has become immensely popular due to its excellent corrosion resistance, machinability, weldability and medium to high strength.
Key characteristics of Al 6061 powder include:
Medium to high strength with excellent ductility and toughness
Excellent corrosion resistance and finishability
Very good weldability and machinability
High thermal and electrical conductivity
Low density
Available in a wide range of powder sizes and shapes
Al 6061 powder is used widely for aerospace, marine, automotive, construction and general engineering applications needing lightweight and good mechanical properties.
Chemical Composition of Al 6061 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 0.4-0.8% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0.15-0.4% |
| Manganese (Mn) | 0-0.15% |
| Magnesium (Mg) | 0.8-1.2% |
| Chromium (Cr) | 0.04-0.35% |
| Zinc (Zn) | 0-0.25% |
| Titanium (Ti) | 0-0.15% |
Production Method for Al 6061 Powder
Commercial production methods for Al 6061 powder include:
Gas Atomization – High pressure inert gas disintegrates molten alloy stream into fine spherical powder with controlled size distribution.
Water Atomization – High velocity water jet impacts and disintegrates molten metal to produce fine irregular powder particles.
Mechanical Alloying – Ball milling a blend of aluminum and alloying element powders followed by compaction and sintering.
Gas atomization provides superior control over the powder characteristics.
Applications of Al 6061 Powder
Additive Manufacturing – Used in selective laser melting, electron beam melting and binder jetting to produce complex components.
Metal Injection Molding – To manufacture small intricate parts with tight tolerances and excellent properties.
Powder Metallurgy – Press and sinter process to create high performance automotive and mechanical parts.
Thermal Spraying – Wire arc spraying to deposit protective Al 6061 coatings offering wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and polymers to provide luster and corrosion protection.
Specifications of Al 6061 Powder
Al 6061 powder is available under different size ranges, shapes, grades and purity levels:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better.
Purity: From commercial to high purity (99.9%) tailored to meet requirements.
Grades: Conforming to ASTM B221, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability: Powder can be customized for specific flow rates based on application.
Storage and Handling of Al 6061 Powder
Al 6061 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 6061 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with application requirements.
Comparison Between Al 6061 and Al 7075 Powders
Al 6061 and Al 7075 are two aluminum alloy powders compared:
| Parameter | Al 6061 | Al 7075 |
| Alloy type | Heat treatable | Heat treatable |
| Mg content | 0.8-1.2% | 2.1-2.9% |
| Strength | Medium | Very high |
| Machinability | Excellent | Poor |
| Weldability | Excellent | Poor |
| Corrosion resistance | Excellent | Good |
| Cost | Lower | Higher |
Al 6061 offers better corrosion resistance and machinability while Al 7075 provides much greater strength after heat treatment.
Al 6061 Powder FAQs
Q: How is Al 6061 powder produced?
A: Al 6061 powder is commercially produced using gas atomization, water atomization, mechanical alloying, and electrolysis techniques. Gas atomization offers optimal control of powder characteristics.
Q: What are the main applications of Al 6061 powder?
A: Key applications for Al 6061 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts, metal injection molding, pigments, and welding filler wire requiring medium strength and excellent corrosion resistance.
Q: What is the recommended Al 6061 powder size for binder jetting?
A: For binder jetting process, the typical Al 6061 powder size range is 20-45 microns with spherical morphology to enable good powder bed density and binder infiltration.
Q: Does Al 6061 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum alloy powders carefully under inert atmosphere with proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 6061 powder suitable for aerospace applications?
A: High purity gas atomized Al 6061 powder meeting aerospace standards can be purchased from leading manufacturer.
Alloy Series Powder
Alloy Series Powder
| Product | Alloy Series Powder |
| CAS No. | 65997-19-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | NiCrCoMoFeAl |
| Density | 8.2-8.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-240/25 |
Alloy Series Description:
Alloy Series Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Alloy Series Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
High-temperature alloy series powders are designed to handle extreme high-temperature environments, providing excellent performance and heat-resistant properties. Let’s explore this range of products and understand their potential for high temperature applications.
| Product | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| GH3625 | 15-53µm 45-105µm 75-150µm |
≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 1000±50Mpa | 600±50Mpa | 35±5% |
| GH4169 | ≥4.20g/cm³ | ≤20s/50g | ≤300ppm | 1250±30Mpa | 1000±30Mpa | 18±3% | |
| GH3230 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 930±30Mpa | 930±30Mpa | 25±5% | |
| GH3536 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 850±30Mpa | 550±20Mpa | 42±5% |
Process: Vacuum air atomization method
Advantages: high sphericity, small satellite powder, good fluidity, and high bulk density. The printed product has good fatigue resistance, anti-oxidation performance and structural stability
Applications: aerospace and industrial turbine discs, rings, blades, machine and other structures, aerospace engine combustion chambers
Packaging: ordinary packaging such as aluminum foil bags/plastic bottles/iron drums, vacuum packaging or inert gas-filled packaging, etc.
AlSi10 Powder
AlSi10 Powder
| Product | AlSi10 Powder |
| CAS No. | N/A |
| Appearance | Gray-Silver Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al90Si10 |
| Density | 2.67g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-190/25 |
AlSi10 Description:
AlSi10 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
ALSi10 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi10 Powder
AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability.
AlSi10 Powder Composition
| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 9-11% |
Aluminum forms the matrix providing low density, ductility and corrosion resistance.
Silicon provides solid solution strengthening and improves castability.
Strict control of the aluminum to silicon ratio is critical to achieve optimal strength and physical properties. Other minor alloying elements like magnesium, iron, copper or zinc may also be present in certain grades.
Properties of AlSi10 Powder
AlSi10 powder possesses an excellent combination of properties making it suitable for various demanding applications:
| Property | Value |
| Density | 2.7 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 150-180 W/m-K |
| Electrical Conductivity | 35-40% IACS |
| Coefficient of Thermal Expansion | 21-23 x 10<sup>-6</sup> /°C |
| Modulus of Elasticity | 80-85 GPa |
| Tensile Strength | 240-300 MPa |
| Elongation | 1-5% |
| Hardness | 80-90 Brinell |
| Corrosion Resistance | Excellent |
Low density – Up to 65% lighter than copper alloys and steels.
High thermal conductivity – Enables rapid dissipation of heat in electronics.
High strength-to-weight ratio – Strength comparable to titanium alloys with lower density.
Excellent weldability and castability – High fluidity when molten allowing easy casting and welding.
Resistant to corrosion and oxidation – Protective oxide layer prevents corrosion in many environments.
This exceptional property profile makes AlSi10 suitable for lightweight structural applications across aviation, space, automotive and other sectors.
Applications of AlSi10 Powder
Owing to its lightweight, strength and thermal properties, AlSi10 powder is ideal for:
| Applications | Benefits |
| Aerospace components | Low density combined with high strength. |
| Automotive parts | Weight reduction without compromising mechanical performance. |
| Electronic housings | Thermal management for heat dissipation combined with low weight. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Thermal management | High thermal conductivity to dissipate heat. |
Used extensively in aircraft and rocket components like engine mounts to reduce weight.
Automotive industry uses AlSi10 for pistons, transmission casings, suspension parts to improve fuel efficiency through lightweighting.
Electronic enclosures and heat sinks leverage high thermal conductivity for efficient cooling.
Rewards excellent strength-to-weight ratio with lower density compared to titanium alloys.
Provides excellent biocompatibility, corrosion resistance for medical implants like orthopedic devices.
AlSi10 delivers maximum performance in demanding applications where low mass and high strength are critical.
AlSi10 Powder Specifications
AlSi10 powder is available in various size fractions, shapes and purity levels:
| Parameter | Options |
| Particle size | 5-150 microns |
| Particle shape | Spherical, irregular |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi12, AlSi5 |
Smaller particles promote better sintering while larger sizes provide higher flowability.
Spherical morphology improves flow and packaging density. Irregular particles offer cost benefits.
Higher apparent density increases effective loading in composites manufacturing.
Higher flow rates enhance ease of powder handling and processing.
High purity reduces contamination issues during processing and improves final properties.
Range of silicon levels between 5-12% available to balance fluidity and strength.
Powder attributes are customized based on specific application requirements and processing methods.
Consolidation Methods for AlSi10 Powder
AlSi10 powder can be transformed into full density components using techniques like:
| Method | Benefits |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Pressing and sintering | Economical for high volume simpler geometries. |
| Extrusion | Continuous production of rods and tubes. |
| Isostatic pressing | Achieves full density and improves properties. |
Powder bed fusion additive manufacturing methods like selective laser melting are popular for prototypes or low volume production.
Metal injection molding offers closest tolerances and excellent surface finish.
Pressing followed by liquid phase sintering is commonly used but secondary processing like extrusion is needed.
Extrusion leverages excellent castability to produce rods, tubes and profiles.
Cold and hot isostatic pressing reduce porosity and increase density.
The consolidation technique influences the microstructure, final properties, geometrical capabilities and productivity.
Heat Treatment of AlSi10 Parts
Solution heat treatment and artificial aging are used to tailor the strength of AlSi10 components:
| Heat Treatment | Details | Purpose |
| Solutionizing | 530-550°C, quench | Dissolve soluble phases |
| Artificial Aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Annealing | 350°C, slow cooling | Restores ductility |
Solution heat treatment dissolves alloying elements like silicon in the aluminum matrix followed by rapid cooling or quenching.
Subsequent aging treatment causes fine precipitation resulting in considerable hardening.
Annealing helps recover ductility after extensive prior cold working.
Careful control of time and temperature of solutionizing and aging allows customizing mechanical properties as per specific requirements.
Comparison of AlSi10 Powder with Alternatives
| Alloy | AlSi10 | AlSi12 | Al6061 | Al7075 |
| Strength | High | Highest | Medium | Very High |
| Weldability | Excellent | Poor | Good | Poor |
| Corrosion Resistance | Excellent | Excellent | Excellent | Good |
| Thermal Conductivity | High | Medium | Medium | Low |
| Density | Low | Low | Low | Low |
| Cost | Low | High | Medium | High |
AlSi12 has the highest strength but poorer weldability and thermal conductivity.
6061 is a popular general purpose alloy with medium strength and good corrosion resistance.
7075 excels in very high strength but has poor weldability and only moderate corrosion resistance.
AlSi10 provides the best all-round properties with added cost benefits.
For most applications, AlSi10 offers the optimum balance of performance, weldability and cost.
Health and Safety Considerations for AlSi10 Powder
Like any metal powder, AlSi10 powder requires safe handling:
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
Wear gloves, goggles, mask when handling powder.
Avoid skin contact. Wash after exposure.
Store in cool, dry place away from sparks, flames.
Ensure proper ventilation and dust collection.
Refer SDS and local regulations for complete guidelines.
With proper precautions and PPE, AlSi10 powder can be safely handled during storage, processing and operation.
Inspection and Testing of AlSi10 Powder
To ensure quality requirements are met, AlSi10 powder should be tested for:
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al, Si, Mg content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Spherical shape and flowability |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flow meter test | Maximum flow seconds |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
Routine testing as per ASTM standards ensures consistency and high quality powder suitable for critical applications.
FAQs
- What is AlSi10 alloy used for?
- AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
- Does AlSi10 require heat treatment?
- Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
- What methods can consolidate AlSi10 powder?
- AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
- Is AlSi10 weldable?
- Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
- Is AlSi10 powder safe to handle?
- Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
AlSi10Mg Powder
AlSi10Mg Powder
| Product | AlSi10Mg Powder |
| CAS No. | N/A |
| Appearance | Gray-Silver Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | AlSi10Mg |
| Density | 1.2-1.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-192/25 |
AlSi10Mg Description:
AlSi10Mg Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
ALSi10Mg Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
mize health and safety risks.
AlSi10Mg powder
AlSi10Mg powder is a composite material composed of aluminum (Al), silicon (Si), and magnesium (Mg). It is specifically designed for use in additive manufacturing processes, where it is used as a feedstock material for 3D printers.
| Metal Powder | Size | Quantity | Price/kg | Size | Quantity | Price/kg |
| AlSi10Mg | 15-45μm | 1KG | 70 | 15-53μm | 1KG | 51 |
| 10KG | 42 | 10KG | 33 | |||
| 100KG | 34.6 | 100KG | 23.5 |
Overview of AlSi10Mg Powder
AlSi10Mg is an aluminum alloy powder composed primarily of aluminum along with silicon and magnesium as the major alloying elements. It is widely used in metal additive manufacturing, also known as 3D printing, due to its excellent strength, durability, weldability, and corrosion resistance.
AlSi10Mg powder can be processed through selective laser melting (SLM), electron beam melting (EBM), and direct metal laser sintering (DMLS) to create complex metal parts with fine details and custom geometries. Its properties make it suitable for aerospace, automotive, medical, and industrial applications.
This article provides a comprehensive technical overview of AlSi10Mg powder covering its composition, properties, applications, pricing, suppliers, and other key information for materials engineers, product designers, and 3D printing professionals.
Composition: Aluminum with 9-11% silicon, 0.2-0.45% magnesium
Particle shape: Spherical, high flowability
Size range: 15-45 microns
Density: 2.67 g/cc
Melting point: ~615°C
Strength: Medium to high
Uses: Aerospace, automotive, industrial 3D printing
Composition of AlSi10Mg Powder
The composition of AlSi10Mg powder consists mainly of aluminum with additions of silicon and magnesium as alloying elements. The nominal composition range is provided below:
| Element | Weight % |
| Aluminum (Al) | Base/remainder |
| Silicon (Si) | 9-11% |
| Magnesium (Mg) | 0.2-0.45% |
| Other (Fe, Mn, etc.) | < 0.55% total |
Silicon is added to aluminum to improve castability and enhance mechanical properties like yield strength and hardness. It increases fluidity during melting and improves feeding characteristics.
The addition of magnesium results in precipitation hardening which strengthens the alloy through heat treatment. Magnesium also improves corrosion resistance.
Trace amounts of iron, manganese, and other elements may be present as impurities up to 0.55% maximum. The levels of alloying additions can be varied within range to tailor the properties as per application requirements.
Nominal composition range of AlSi10Mg alloy powder
| Element | Minimum wt% | Maximum wt% |
| Aluminum | Bal. | Bal. |
| Silicon | 9 | 11 |
| Magnesium | 0.2 | 0.45 |
| Other | – | 0.55 |
Properties of AlSi10Mg Powder
AlSi10Mg exhibits properties making it suitable for demanding applications across aerospace, automotive, and industrial sectors. The key properties are highlighted below:
Mechanical Properties
High strength and hardness
Good ductility in annealed state
Excellent weldability
High fatigue strength
Physical Properties
Density: 2.67 g/cc
Melting point: ~615°C
Thermal conductivity: 130 W/m-K
Coefficient of thermal expansion: 21-24 x 10^-6 K^-1
Other
Good corrosion resistance
Excellent printability and surface finish
Biocompatible per ISO 10993 and ASTM F67
Non-magnetic
The density is comparable to aluminum alloys like AlSi12 and AlSi7Mg. The melting point is also similar to standard Al-Si casting alloys. These properties allow processing and consolidation via sintering and melting.
Overview of key properties of AlSi10Mg powder
| Property | Typical Values |
| Density | 2.67 g/cc |
| Melting Point | ~615°C |
| Thermal Conductivity | 130 W/m-K |
| Electrical Resistivity | 4-8 x 10^-8 Ωm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Yield Strength | 215-365 MPa |
| Tensile Strength | 330-430 MPa |
| Elongation | 8-10% |
| Hardness | 80-100 Brinell |
Note: Properties depend on precise composition, manufacturing method, build orientation, heat treatment etc. Values shown are typical or standard.
The mechanical properties like high yield and tensile strength along with good ductility make AlSi10Mg suitable for high-performance parts across industries. The alloy can be age hardened to further enhance strength. Excellent corrosion resistance is achieved by silicon additions creating a protective oxide layer. Overall, AlSi10Mg provides a versatile combination of properties for metal AM.
Applications of AlSi10Mg Powder
The lightweight, strong, and printable characteristics of AlSi10Mg powder make it one of the most widely used alloys in additive manufacturing. Some typical applications include:
Aerospace: Turbine blades, rocket nozzles, structural brackets, satellite components, UAV parts
Automotive: Powertrain parts, pistons, turbochargers, heat exchangers
Industrial: Robotics, tooling, jigs and fixtures, driveshafts
Medical: Orthopedic implants, prosthetics, surgical instruments
Other: Heat sinks, hydraulic manifolds, housings, cooling channels
AlSi10Mg enables complex, optimized geometries that improve performance and efficiency in the above applications. The fine structures possible via 3D printing enhances heat transfer, fluid flow, and other properties.
The excellent strength-to-weight ratio of AlSi10Mg reduces component weight while maintaining mechanical performance. This helps improve fuel economy in vehicles and lower launch costs in space applications.
Overview of AlSi10Mg applications across industries
| Sector | Typical Applications |
| Aerospace | Turbine blades, structural brackets, rocket nozzles, satellites |
| Automotive | Powertrain, pistons, turbochargers, heat exchangers |
| Industrial | Robotics, tooling, jigs and fixtures |
| Medical | Orthopedic implants, prosthetics |
| General | Heat sinks, hydraulic manifolds, housings |
AlSi10Mg is certified for aerospace applications meeting standards like AMS4967 and AMS4169. Extensive qualifications and testing validates its performance under extreme environments. The biocompatibility per ISO 10993 and ASTM F67 allows use in medical devices and implants. Overall, AlSi10Mg provides a versatile lightweight material solution for critical applications.
Processability of AlSi10Mg Powder
AlSi10Mg powder can be processed via major metal additive manufacturing methods like:
Selective Laser Melting (SLM)
Direct Metal Laser Sintering (DMLS)
Electron Beam Melting (EBM)
Laser-based Methods: SLM and DMLS use a high power laser to selectively fuse regions of a powder bed to build up parts layer-by-layer. The consolidated material has properties comparable to conventional aluminum alloys. SLM typically uses higher laser power for full melting. DMLS has lower power for sintering powder particles.
Electron Beam Melting: EBM uses an electron beam as heat source to melt and fuse material. It can achieve higher build rates than laser processes since it fuses each layer rapidly. Material properties are similar to SLM and DMLS.
Print Parameters: Typical SLM parameters – Laser power 175-350 W, Scan speed 700-1500 mm/s, Layer thickness 20-100 μm. For EBM – Beam power 3-7 kW, Scan speed 1000-2500 mm/s, Layer thickness 50-200 μm.
Other methods: AlSi10Mg powder can also be used in binder jetting where a liquid binder is selectively deposited to form the shape. The “green” part is then sintered. Cold spray deposition is also possible.
AM processes compatible with AlSi10Mg alloy powder
| Process | Heat Source | Description |
| SLM | Laser | Selective laser melting |
| DMLS | Laser | Direct metal laser sintering |
| EBM | Electron beam | Electron beam melting |
| Binder jetting | Liquid binder | Binder printed, then sintered |
| Cold spray | Kinetic | Powder sprayed onto substrate |
AlSi10Mg powder has high absorbance to the laser/electron beam, and excellent flow and packing density. This results in good spreadability across powder bed and efficient melting/sintering. The particle size and spherical morphology also plays a key role.
Overall, AlSi10Mg offers excellent processability across PBF and related methods to fabricate complex geometries with good surface finish and feature resolution.
Powder Characteristics and Quality
AlSi10Mg powder used in AM processes exhibits the following characteristics:
Spherical powder morphology with smooth surface
Flowability with minimal agglomeration
Apparent density ~1.2-1.6 g/cc
Tap density ~2.2-2.7 g/cc
Uniform composition distribution
High purity with low internal porosity
Controlled particle size distribution
Particle shape: Spherical powder morphology provides good flow and spreadability across the powder bed. It results in uniform melting and material properties. Gas atomization is commonly used to achieve sphericity >90%.
Flowability: Powders with high flowability spread evenly and pack densely on powder bed platforms. Flow rates of 23-27 s/50g through Hall funnel are typical.
Particle size: The particle size distribution is generally 10-45 μm or 15-45 μm. Larger particles ~35-45 μm improve flow while smaller ones ~15-25 μm enhance density and resolution.
Composition control: Tight control of composition within specification maximizes material performance. Uniform distribution of alloying elements is ensured.
Purity: High purity with low porosity and inclusions prevents process defects. Oxygen content <1000 ppm.
Typical characteristics and properties of AlSi10Mg powders
| Parameter | Typical Value | Role |
| Particle shape | Spherical >90% | Flowability, density |
| Particle size (μm) | 15-45 | Density, resolution |
| Flow rate (s/50g) | 23-27 | Powder bed packing |
| Apparent density (g/cc) | 1.2-1.6 | Recyclability |
| Tap density (g/cc) | 2.2-2.7 | Green density |
| Purity | >99.5% | Defect reduction |
| Oxygen (ppm) | <1000 | Clean melting |
Parameters like particle shape distribution (PSD) and Hausner ratio indicate powder quality. Strict control over gas atomization results in high batch-to-batch consistency. Powder is supplied with composition report and lot-specific certificates of analysis (COA).
Choosing AlSi10Mg Powder
Key considerations for choosing AlSi10Mg powder include:
Application requirements: Performance needs like strength, hardness, ductility, fatigue life, etc. Applications may demand specific material certifications also.
AM process variables: Matching particle size range, shape and distribution to the printer model, layer thickness, beam power and related parameters.
Quality and consistency: Powder batches that reliably meet composition, purity, particle characteristics etc. are critical for production use.
Availability and lead times: For prototype work availability of small quantities may be key while production needs bulk orders and stable long-term supply.
Pricing: Price per kg will depend on quantity, shipment costs, supplier margins etc. Large OEM contracts get better pricing.
Technical support: Manufacturers with strong technical expertise in metal powder production and AM can provide guidance on best powder options.
Working with established suppliers and collaborating early in the AM part design process is advised when selecting AlSi10Mg powder.
Pros and Cons of AlSi10Mg Powder
Pros
High strength with good ductility
Excellent corrosion resistance
Readily weldable and machinable
Good thermal properties
Widely qualified for aerospace use
Biocompatible for medical implants
Cons
Lower yield strength than AlSi7Mg and AlSi12 alloys
Susceptible to porosity defects during printing
High reflectivity demands higher laser power
Not optimal for high temperature applications >150°C
More expensive than unalloyed aluminum powders
FAQs
- What is the chemical composition of AlSi10Mg powder?
- The typical composition is aluminum base with 9-11% silicon and 0.2-0.45% magnesium. Remaining is other trace elements at <0.55% total.
- What is the density of AlSi10Mg and AlSi10Mg powder?
- The density is around 2.67 g/cc for both the bulk alloy and the powder form.
- What are the mechanical properties of AlSi10Mg parts made by AM?
- Printed AlSi10Mg has a tensile strength of 330-430 MPa, yield strength of 215-365 MPa, and elongation of 8-10% in the as-built condition. Heat treatment can further improve properties.
- What particle size is recommended for AlSi10Mg powder in AM?
- A particle size range of 15-45 microns is commonly used, though size distributions can be optimized for specific printers and layer thickness requirements.
- Can you machine/weld AlSi10Mg AM parts?
- Yes, AlSi10Mg parts made by 3D printing can be machined and welded via conventional methods after an appropriate stress relief heat treatment.
- Is AlSi10Mg powder reusable?
- AlSi10Mg powder can typically be recycled 5-10 times before a refresh is needed, depending on AM process and contamination levels.
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