TC4 Powder
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TC4 Powder
| Product | TC4 Powder |
| CAS No. | 99906-66-8 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Ti-6Al-4V |
| Density | 4.41-4.43g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-208/25 |
TC4 Description:
TC4 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
TC4 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Best Ti-6Al-4V powder （TC4 Powder) for additive manufacturing
TC4 powder, also known as Ti-6Al-4V, is a titanium alloy powder composed of 90% titanium (Ti), 6% aluminum (Al), and 4% vanadium (V). It is widely recognized for its exceptional strength, low density, and excellent corrosion resistance. TC4 powder is extensively utilized across industries due to its unique combination of properties, making it a highly sought-after material for various applications.
Overview of TC4 Powder
TC4 belongs to the two-phase α+β titanium alloy system. The aluminum stabilizes the alpha phase while vanadium is a beta stabilizer. This results in a good balance of strength, ductility and high temperature properties.
Key characteristics of TC4 powder include:
High strength-to-weight ratio
Excellent fatigue strength and fracture toughness
Good creep resistance at elevated temperatures
Outstanding corrosion resistance
Available in range of particle size distributions
TC4 powder has emerged as an excellent choice for reducing weight and improving performance in aerospace, automotive, medical and other demanding applications.
| Element | Weight % |
| Titanium (Ti) | Balance |
| Aluminum (Al) | 5.5-6.75% |
| Vanadium (V) | 3.5-4.5% |
| Iron (Fe) | 0-0.40% |
| Oxygen (O) | 0-0.20% |
| Carbon (C) | 0-0.08% |
| Nitrogen (N) | 0-0.05% |
The amount of aluminum and vanadium can be optimized to achieve the desired mechanical properties. Impurity levels of oxygen, nitrogen and carbon are minimized.
Properties of TC4 Powder
| Property | Value |
| Density | 4.41-4.43 g/cm3 |
| Melting Point | 1600-1660°C |
| Thermal Conductivity | 6.7 W/mK |
| Electrical Resistivity | 1.7 μΩ.cm |
| Young’s Modulus | 110 GPa |
| Poisson’s Ratio | 0.32-0.34 |
| Tensile Strength | 900-1200 MPa |
| Yield Strength | 860-900 MPa |
| Elongation | 8-15% |
| Fatigue Strength | 400-500 MPa |
The properties like high strength-to-weight ratio, fatigue resistance, creep and corrosion resistance make TC4 suitable for critical applications across industries.
Production Method for TC4 Powder
TC4 powder can be produced via methods like:
Gas Atomization – High pressure inert gas jet used to atomize molten TC4 alloy resulting in spherical powder particles.
Plasma Rotating Electrode Process – Centrifugal disintegration of rapidly rotating molten metal stream produces spherical powder.
Hydride-Dehydride Process – Titanium hydride is decomposed to yield fine titanium powder which is then blended with other elemental powders.
Gas atomization provides excellent control over powder characteristics like particle size distribution, morphology and flowability.
Applications of TC4 Powder
TC4 powder is commonly used in:
Additive Manufacturing – Selective laser melting to produce lightweight structural parts for aerospace and automotive.
Metal Injection Molding – To manufacture small, complex net-shape components like fasteners, links, surgical instruments.
Thermal Spray Coatings – Applied via plasma or HVOF spraying to provide wear/corrosion resistance in marine, oil and gas, biomedical applications.
Powder Metallurgy – Pressing and sintering to create high-strength parts like compressor and turbine blades.
TC4 powder is available under various size ranges, shapes and purity levels:
Particle Size: From 15-45 μm for AM methods, up to 100 μm for thermal spray processes.
Morphology:Â Near-spherical powder shape provides optimal flow and packing density.
Purity:Â From commercial purity to high purity levels based on impurity limits and process requirements.
Oxygen Content:Â Levels maintained below 2000 ppm for most applications.
Flow Rate:Â Powder customized for excellent flow rates above 25 s/50 g.
Storage and Handling of TC4 Powder
TC4 powder requires careful storage and handling:
Should be stored in sealed containers under inert gas like argon to prevent oxidation.
Avoid accumulation of fine powder to minimize risk of dust explosions.
Use proper PPE, ventilation, grounding and safety practices during powder handling.
Prevent contact between powder and ignition sources due to flammability hazard.
Follow applicable safety guidelines from supplier SDS.
Care should be taken when handling this reactive fine titanium alloy powder.
Inspection and Testing of TC4 Powder
Key quality control tests performed on TC4 powder:
Chemical analysis using ICP-OES or XRF to ensure composition meets specifications.
Particle size distribution using laser diffraction as per ASTM B822 standard.
Morphology analysis through SEM imaging.
Powder flow rate measurement using Hall flowmeter as per ASTM B213 standard.
Density measurement by helium pycnometry.
Impurity analysis through inert gas fusion or ICP-MS.
Microstructure characterization by X-ray diffraction.
Thorough testing ensures batch consistency and powder quality for the intended application.
Comparison Between TC4 and Ti6Al4V Powders
TC4 and Ti6Al4V are two titanium alloy powders compared:
| Parameter | TC4 | Ti6Al4V |
| Aluminum content | 5.5-6.75% | 5.5-6.75% |
| Vanadium content | 3.5-4.5% | 3.5-4.5% |
| Density | Higher | Lower |
| Tensile strength | Higher | Lower |
| Ductility | Lower | Higher |
| Oxidation resistance | Similar | Similar |
| Cost | Higher | Lower |
TC4 provides higher strength while Ti6Al4V offers better ductility. TC4 is suitable for more demanding applications despite higher cost.
TC4 Powder FAQs
Q: How is TC4 powder produced?
A: TC4 powder is commercially produced using gas atomization, plasma rotating electrode process, and hydride-dehydride process. Gas atomization offers the best control of particle characteristics.
Q: What are the main applications of TC4 powder?
A: The major applications of TC4 powder include additive manufacturing, thermal spray coatings, metal injection molding, and powder metallurgy to manufacture high-strength lightweight structural parts.
Q: What is the typical TC4 powder size used for selective laser melting?
A: For SLM process, the ideal TC4 powder size range is 15-45 microns with spherical morphology and good powder flow and packing density.
Q: Does TC4 powder require special handling precautions?
A: Yes, it is highly reactive and requires careful handling under inert atmosphere using proper ventilation, grounding, PPE to prevent fire or explosion hazards.
Q: Where can I purchase TC4 powder suitable for aerospace applications?
A: For aerospace parts needing high strength, TC4 powder can be purchased from leading manufacturer
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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Related products
17-4PH Stainless Steel Powder
17-4PH Stainless Steel Powder
| Product | 17-4PH Stainless Steel Powder |
| CAS No. | 12597-68-1 |
| Appearance | Fine Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-Cr-Ni-Cu-Nb |
| Density | 7.75g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-167/25 |
17-4PH Stainless Steel Description:
17-4PH Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
17-4PH Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
17-4PH Stainless Steel Powder
17-4PH is a precipitation hardening stainless steel powder widely used in additive manufacturing across aerospace, medical, automotive, and general engineering sectors. It offers an excellent combination of high strength, good corrosion resistance, and weldability.
Overview of 17-4PH Stainless Steel Powder
17-4PH is a precipitation hardening stainless steel powder widely used in additive manufacturing across aerospace, medical, automotive, and general engineering sectors. It offers an excellent combination of high strength, good corrosion resistance, and weldability.
This article provides a detailed guide to 17-4PH powder covering composition, properties, AM process parameters, applications, specifications, suppliers, handling, inspection, comparisons, pros and cons, and FAQs. Key information is presented in easy-to-reference tables.
Composition of 17-4PH Stainless Steel Powder
The composition of 17-4PH powder is:
| Element | Weight % | Purpose |
| Iron | Balance | Principal matrix element |
| Chromium | 15 – 17.5 | Oxidation resistance |
| Copper | 3 – 5 | Precipitation hardening |
| Nickel | 3 – 5 | Austenite stabilizer |
| Niobium | 0.15 – 0.45 | Carbide former |
| Manganese | 1 max | Deoxidizer |
| Silicon | 1 max | Deoxidizer |
| Carbon | 0.07 max | Strengthener and carbide former |
Copper enables precipitation hardening while chromium provides corrosion resistance.
Properties of 17-4PH Stainless Steel Powder
| Property | Description |
| High strength | Up to 1310 MPa tensile strength when aged |
| Hardness | Up to 40 HRC in aged condition |
| Corrosion resistance | Comparable to 316L stainless in many environments |
| Toughness | Superior to martensitic stainless steels |
| Wear resistance | Better than 300 series stainless steels |
| High temperature stability | Strength maintained up to 300°C |
The properties make 17-4PH suitable for diverse applications from aerospace components to injection molds.
AM Process Parameters for 17-4PH Powder
Typical parameters for printing 17-4PH powder include:
| Parameter | Typical value | Purpose |
| Layer height | 20-100 μm | Balance speed and resolution |
| Laser power | 150-400 W | Sufficient melting without evaporation |
| Scan speed | 400-1000 mm/s | Density versus production rate |
| Hatch spacing | 100-200 μm | Density and mechanical properties |
| Support structure | Minimal | Easy removal |
| Hot isostatic pressing | 1120°C, 100 MPa, 3 hrs | Eliminate porosity |
Parameters tailored for density, production rate, properties and post-processing needs.
Applications of 3D Printed 17-4PH Parts
Additively manufactured 17-4PH components are used in:
| Industry | Applications | Industry |
| Aerospace | Structural brackets, fixtures, actuators | Aerospace |
| Medical | Dental implants, surgical instruments | Medical |
| Automotive | High strength fasteners, gears | Automotive |
| Consumer products | Watch cases, sporting equipment | Consumer products |
| Industrial | End-use metal tooling, jigs, fixtures | Industrial |
Benefits over machined 17-4PH parts include complex geometries, reduced lead time and machining allowances.
Specifications of 17-4PH Powder for AM
17-4PH powder must meet strict specifications:
| Parameter | Specification |
| Particle size range | 15-45 μm typical |
| Particle shape | Spherical morphology |
| Apparent density | > 4 g/cc |
| Tap density | > 6 g/cc |
| Hall flow rate | > 23 sec for 50 g |
| Purity | >99.9% |
| Oxygen content | <100 ppm |
Custom size distributions and controlled moisture levels available.
Prices range from $50/kg to $120/kg based on purity, size distribution and order volumes.
Handling and Storage of 17-4PH Powder
As a reactive material, careful 17-4PH powder handling is essential:
Store sealed containers away from moisture, acids, ignition sources
Use inert gas padding during transfer and storage
Ground equipment to dissipate static charges
Avoid dust accumulation through extraction and ventilation
Follow applicable safety guidelines
Proper techniques ensure optimal powder condition.
Inspection and Testing of 17-4PH Powder
Quality testing methods include:
| Method | Parameters Tested |
| Sieve analysis | Particle size distribution |
| SEM imaging | Particle morphology |
| EDX | Chemistry and composition |
| XRD | Phases present |
| Pycnometry | Density |
| Hall flow rate | Powder flowability |
Testing per ASTM standards verifies powder quality and batch consistency.
Comparing 17-4PH to Alternative Alloy Powders
17-4PH compares to other alloys as:
Testing per ASTM standards verifies powder quality and batch consistency.
| Alloy | Strength | Corrosion Resistance | Cost | Printability |
| 17-4PH | Excellent | Good | Medium | Good |
| 316L | Medium | Excellent | Medium | Excellent |
| IN718 | Very High | Good | High | Fair |
| CoCrMo | Medium | Fair | Medium | Good |
With its balanced properties, 17-4PH supersedes alternatives for many high-strength AM applications requiring corrosion resistance.
Pros and Cons of 17-4PH Powder for AM
| Pros | Cons |
| High strength-to-weight ratio | Lower oxidation resistance than austenitic stainless steels |
| Good combination of strength and corrosion resistance | Required post-processing like HIP and heat treatment |
| Lower cost than exotic alloys | Controlled atmosphere storage needed |
| Established credentials in AM | Difficult to weld and machine |
| Properties match wrought material | Susceptible to pitting and crevice corrosion |
17-4PH enables high-performance printed parts across applications, though not suited for extreme environments.
Frequently Asked Questions about 17-4PH Powder
Q: What particle size range works best for printing 17-4PH alloy?
A: A typical range is 15-45 microns. It provides optimal powder flowability combined with high resolution and dense parts.
Q: What post-processing methods are used on 17-4PH AM parts?
A: Hot isostatic pressing, solution annealing, aging, and machining are typically used to achieve full densification, relieve stresses, and improve surface finish.
Q: Which metal 3D printing process is ideal for 17-4PH alloy?
A: Selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) can all effectively process 17-4PH powder.
Q: What industries use additively manufactured 17-4PH components?
A: Aerospace, medical, automotive, consumer products, industrial tooling, and oil and gas industries benefit from 3D printed 17-4PH parts.
Q: Does 17-4PH require support structures during printing?
A: Yes, minimal supports are needed on overhangs and bridged sections to prevent deformation and allow easy removal after printing.
Q: What defects can occur when printing 17-4PH powder?
A: Potential defects are cracking, porosity, distortion, incomplete fusion, and surface roughness. Most can be prevented with optimized parameters.
Q: What hardness is achievable with 17-4PH AM parts?
A: Solution-annealed 17-4PH has 25-30 HRC hardness while aging increases it to 35-40 HRC for enhanced wear resistance.
Q: What accuracy and surface finish is possible for 17-4PH printed parts?
A: Post-processed 17-4PH parts can achieve dimensional tolerances and surface finish comparable to CNC machined components.
Q: What is the key difference between 17-4 and 17-4PH grades?
A: 17-4PH has tighter chemistry control, lower impurities, and reduced sulfur for better ductility and impact properties compared to basic 17-4 grade.
Q: Is HIP required for all 17-4PH AM application?
A: While recommended, HIP may not be mandatory for non-critical applications. Heat treatment alone may suffice in some cases.
316L Stainless Steel Powder
316LÂ Stainless Steel Powder
| Product | 316L Stainless Steel Powder |
| CAS No. | 69403-31-0 |
| Appearance | Silvery Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-16-18Cr-10-14Ni-2-3-Mo |
| Density | 7g/.9cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-171/25 |
316L Stainless Steel Description:
310L Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
316L Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
​316L Stainless Steel Powder(ss316L) 316L is a stainless steel grade, which is classified according to the metallographic structure and belongs to austenitic stainless steel.
Overview of 316L Stainless Steel Powder
316L is an austenitic stainless steel powder widely used in additive manufacturing to produce corrosion resistant parts with good mechanical properties and weldability. This article provides a detailed guide to 316L powder.
Key aspects covered include composition, properties, AM process parameters, applications, specifications, suppliers, handling, inspection methods, comparisons to alternatives, pros and cons, and FAQs. Tables are used to present information in an easy-to-reference format.
The composition of 316L stainless steel powder is:
| Element | Weight % | Purpose |
| Iron | Balance | Principal matrix element |
| Chromium | 16-18 | Corrosion resistance |
| Nickel | 10-14 | Austenite stabilizer |
| Molybdenum | 2-3 | Corrosion resistance |
| Manganese | <2 | Deoxidizer |
| Silicon | <1 | Deoxidizer |
| Carbon | <0.03 | Avoid carbide precipitation |
The high chromium and nickel content provide corrosion resistance while the low carbon minimizes carbide precipitation.
Properties of 316L Stainless Steel Powder
| Property | Description |
| Corrosion resistance | Excellent resistance to pitting and crevice corrosion |
| Strength | Tensile strength up to 620 MPa |
| Weldability | Readily weldable and less prone to sensitization |
| Fabricability | Easily formed into complex shapes |
| Biocompatibility | Safe for contact with human body |
| Temperature resistance | Resistant up to 900°C in oxidizing environments |
Parameters tailored for density, microstructure, production rate and post-processing needs.
Applications of 3D Printed 316L Parts
AM 316L components are used in:
| Industry | Applications |
| Aerospace | Structural brackets, panels, housings |
| Automotive | Turbine housings, impellers, valves |
| Chemical | Pumps, valves, reaction vessels |
| Oil and gas | Downhole tools, manifolds, flanges |
| Biomedical | Dental, orthopedic implants, surgical tools |
Benefits versus wrought 316L include complex geometries, reduced part count, and accelerated product development.
316L powder must meet strict specifications:
| Parameter | Specification |
| Particle size range | 15-45 μm typical |
| Particle shape | Spherical morphology |
| Apparent density | > 4 g/cc |
| Tap density | > 6 g/cc |
| Hall flow rate | > 23 sec for 50 g |
| Purity | >99.9% |
| Oxygen content | <1000 ppm |
Handling and Storage of 316L Powder
As a reactive material, careful 316L powder handling is essential:
Store sealed containers away from moisture, acids, ignition sources
Use inert gas padding during transportation and storage
Ground equipment to dissipate static charges
Avoid dust accumulation through extraction and ventilation
Follow safety data sheet precautions
Proper techniques ensure optimal powder condition.
Quality testing methods include:
| Method | Parameters Tested |
| Sieve analysis | Particle size distribution |
| SEM imaging | Particle morphology |
| EDX | Chemistry and composition |
| XRD | Phases present |
| Pycnometry | Density |
| Hall flow rate | Powder flowability |
Testing per ASTM standards verifies powder quality and batch consistency.
Comparing 316L to Alternative Alloy Powders
| Alloy | Corrosion Resistance | Strength | Cost | Printability |
| 316L | Excellent | Medium | Medium | Excellent |
| 17-4PH | Good | High | Medium | Good |
| IN718 | Good | Very high | High | Fair |
| CoCr | Fair | Medium | Medium | Good |
With its balanced properties, 316L is very versatile for small to medium sized AM components needing corrosion resistance.
Pros and Cons of 316L Powder for AM
| Pros | Cons |
| Excellent corrosion resistance and biocompatibility | Lower high temperature strength than alloys |
| Readily weldable and machinable | Susceptible to porosity during printing |
| Cost advantage over exotic alloys | Prone to thermal cracking |
| Can match wrought material properties | Required post-processing like HIP |
| Range of suppliers available | Lower hardness than precipitation hardening alloys |
316L provides versatile performance at moderate cost, albeit with controlled processing requirements.
Frequently Asked Questions about 316L Stainless Steel Powder
Q: What particle size range works best for printing 316L alloy?
A: A typical range is 15-45 microns. It provides good powder flowability combined with high resolution and density.
Q: What post-processing methods are used on 316L AM parts?
A: Hot isostatic pressing, heat treatment, surface machining, and electropolishing are common methods for achieving full densification and surface finish.
Q: Which metal 3D printing process is ideal for 316L alloy?
A: All major powder bed fusion processes including selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) are regularly used.
Q: What industries use additively manufactured 316L components?
A: Aerospace, automotive, biomedical, marine hardware, chemical processing, and oil and gas industries benefit from 3D printed 316L parts.
Q: Does 316L require support structures during 3D printing?
A: Yes, support structures are essential on overhangs and bridged sections to prevent deformation and allow easy removal after printing.
Q: What defects can occur when printing 316L powder?
A: Potential defects are porosity, cracking, distortion, lack of fusion, and surface roughness. Most can be prevented with optimized parameters.
Q: What is the key difference between 316 and 316L alloys?
A: 316L has lower carbon content (0.03% max) which improves corrosion resistance and eliminates harmful carbide precipitation during welding.
Q: How are the properties of printed 316L compared to wrought alloy?
A: With optimized parameters, AM 316L components can achieve mechanical properties on par or exceeding conventionally processed wrought counterparts.
Q: What density can be expected with 3D printed 316L parts?
A: Density above 99% is achievable for 316L with ideal parameters tailored for the alloy, matching wrought material properties.
Q: What finishing is typically applied to 316L AM parts?
A: Abrasive flow machining, CNC machining, and electropolishing are common finishing processes for removing surface roughness and achieving the required tolerances.
AerMet100 Stainless Steel Powder
AerMet100 Stainless Steel Powder
| Product | AerMet 100 Stainless Steel Powder |
| CAS No. | 12060-00-3 |
| Appearance | Gray or Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-13Cr-3Ni-1Mo-0.25C |
| Density | 8.2g/cm3 |
| Molecular Weight | 155-165 g/mol |
| Product Codes | NCZ-DCY-177/25 |
AerMet100 Stainless Steel Description:
AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AerMet100 Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AerMet100 Stainless Steel Powder
AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting.
This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details.
AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include:
High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC.
Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%.
Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses.
Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service.
Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments.
Weldability – The low carbon content allows for good weldability using standard fusion welding methods.
Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties.
This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads.
AerMet100 Stainless Steel Powder Composition
AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 15.0 – 17.0 |
| Nickel (Ni) | 7.0 – 10.0 |
| Cobalt (Co) | 8.0 – 10.0 |
| Molybdenum (Mo) | 4.0 – 5.0 |
| Manganese (Mn) | < 1.0 |
| Silicon (Si) | < 1.0 |
| Carbon (C) | < 0.03 |
The key alloying elements and their effects are:
Chromium – Provides corrosion and oxidation resistance
Nickel – Increases toughness and ductility
Cobalt – Solid solution strengthener, increases strength
Molybdenum – Solid solution strengthener, increases strength and creep resistance
Manganese & Silicon – Deoxidizers to improve powder manufacturability
Carbon – Kept low for better weldability
The combination of these elements gives AerMet100 stainless steel its unique set of properties.
AerMet100 Stainless Steel Powder Properties
AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:
| Property | As-Built | Heat Treated |
| Density | 7.9 g/cc | 7.9 g/cc |
| Porosity | < 1% | < 1% |
| Surface Roughness (Ra) | 15-25 μm | 15-25 μm |
| Hardness | 30-35 HRC | 34-38 HRC |
| Tensile Strength | 170-190 ksi | 190-220 ksi |
| Yield Strength (0.2% Offset) | 160-180 ksi | 180-210 ksi |
| Elongation | 8-13% | 10-15% |
| Reduction of Area | 15-25% | 15-25% |
| Modulus of Elasticity | 27-30 Msi | 29-32 Msi |
| CTE (70-400°C) | 11-12 μm/m°C | 11-12 μm/m°C |
| Conductivity | 25-30% IACS | 25-30% IACS |
The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount.
AerMet100 Stainless Steel Powder Applications
The unique properties of AerMet100 make it an excellent choice for the following applications:
Aerospace
Structural brackets, braces, fuselage components
Landing gear parts, wing components, empennage
Engine mounts, exhaust components
Turbine blades, impellers, compressor parts
High-strength fasteners, bolts, nuts, rivets
Oil & Gas
Downhole drill tools and components
Wellhead parts, valves, pumps
Pressure vessels, pipe fittings
Subsea/offshore structural parts
Automotive
Power generation components
Drive systems parts like gears, shafts
Structural braces, chassis components
High-performance racing components
Industrial
Robotics parts subject to wear and impact
Dies, molds, tooling
Fluid handling parts like valves and pumps
Other high-cycle loaded components
The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well.
AerMet100 Stainless Steel Powder Specifications
| Specification | Grade/Alloy |
| AMS 7245 | AerMet100 |
| ASTM F3056 | AlloySpec 23A |
| DIN 17224 | X3NiCoMoAl 15-7-3 |
Typical size distributions for AM processing are:
| Particle Size | Distribution |
| 15-53 μm | 98% |
| <106 μm | 99% |
Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy.
Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245.
Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping.
Storage and Handling
To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply:
Store sealed containers in a cool, dry place away from moisture and sources of contamination
Avoid exposing powder to high humidity (>60% RH) for prolonged time
Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation
Pour and transfer powder in inert environments with low oxygen content if possible
Use powder handling equipment and accessories made from compatible materials to prevent contamination
Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties
Conduct testing of used powder to ensure it still meets all specifications for reuse
Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability.
Safety Information
Wear PPE when handling powder – gloves, respirator mask, goggles
Avoid skin contact to prevent possible allergic reactions
Prevent inhalation of fine powders over long periods
Ensure adequate ventilation and dust collection when processing
Use non-sparking tools to dispense and handle powder
Inert gas blanketing is recommended for powder handling
Follow all applicable safety data sheet (SDS) guidelines
Dispose according to local regulations and ensure containment
AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised.
Inspection and Testing
To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:
| Test Method | Property Validated |
| Visual inspection | Powder flowability, contamination |
| Scanning electron microscopy | Particle size distribution and morphology |
| Energy dispersive X-ray spectroscopy | Alloy chemistry, contamination |
| X-ray diffraction | Phases present, contamination |
| Hall flowmeter | Powder flow rate |
| Apparent density | Powder packing density |
| Tap density test | Powder flowability |
| Sieve analysis | Particle size distribution per ASTM B214 |
| Chemical analysis | Composition per AMS 7245, oxides |
| Density measurement | Powder density vs AMS 7245 |
Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc.
AerMet100 Stainless Steel Powder Comparison to Similar Materials
| Alloy | Strength | Ductility | Weldability | Cost |
| AerMet100 | Very high | Moderate | Fair | Moderate |
| 17-4PH | High | Low | Poor | Low |
| Custom 465 | Very high | Low | Poor | High |
| 316L | Moderate | High | Excellent | Low |
| Inconel 718 | High | High | Moderate | Very high |
Higher strength than 17-4PH and 316L
Better ductility than Custom 465 for higher impact resistance
More weldable than precipitation hardening alloys
Lower cost than Inconel 718
Limitations of AerMet100:
Lower ductility/fracture toughness than austenitic 316L
Inferior weldability compared to 316L
Higher cost than 17-4PH or 316L
Lower strength than Custom 465 in peak aged condition
Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes.
FAQ
Q: What are the key benefits of AerMet100 alloy?
A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications.
Q: What heat treatment is used for AerMet100?
A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness.
Q: What welding methods can be used to join AerMet100 parts?
A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints.
Q: How does AerMet100 compare to maraging steels for AM?
A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging.
Q: Can AerMet100 be machined after AM processing?
A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining.
Q: What particle size range of AerMet100 powder is optimal for AM?
A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.
Al 3003 Powder
Al 3003 Powder
| Product | Al 3003 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-1.2Mn-0.12Cu |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-179/25 |
Al 3003 Description:
Al 3003 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3003 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3003 powder
Al 3003 powder is an aluminum alloy powder composed mainly of aluminum and manganese. It belongs to the 3xxx series of aluminum alloys, which are known for their excellent workability and corrosion resistance. The powder form allows for easy handling and processing, making it suitable for various manufacturing techniques.
Overview of Al 3003 Powder
Al 3003 or 3A21 aluminum is a wrought alloy known for its good cold formability, weldability and corrosion resistance. The manganese additions enhance strength through solid solution strengthening while maintaining workability.
Key characteristics of Al 3003 powder include:
Moderate strength with good ductility
Excellent formability and weldability
Good corrosion resistance
High thermal and electrical conductivity
Low density
Available in a range of powder sizes and shapes
Al 3003 powder is used widely in chemical tanks, pipeline, automotive parts, heat exchangers, utensils, and other applications needing moderate strength, formability and corrosion resistance.
Chemical Composition of Al 3003 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Iron (Fe) | 0.7% max |
| Silicon (Si) | 0.6% max |
| Copper (Cu) | 0.05-0.20% |
| Zinc (Zn) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Chromium (Cr) | 0.10% max |
Properties of Al 3003 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 645-650°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 43-44% IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 145-185 MPa |
| Yield Strength | 110-140 MPa |
| Elongation | 12-20% |
| Hardness | 35-55 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3003 Powder
Commercial production processes used for Al 3003 powder include:
Gas Atomization – Molten alloy stream disintegrated by high pressure inert gas jets into fine spherical powders.
Water Atomization – High velocity water jet impacts and disintegrates molten metal stream to produce fine powders.
Mechanical Milling – Ball milling of aluminum flakes/powders to achieve finer particle sizes and powder characteristics.
Electrolysis – Aluminum produced through electrolysis process and ground to fine powder. Lower purity.
Gas atomization provides the best control over particle size distribution, morphology and microstructure of the powder.
Applications of Al 3003 Powder
Additive Manufacturing – Selective laser melting, binder jetting and other 3D printing processes to produce complex components.
Powder Metallurgy – Compaction and sintering to create parts with good mechanical properties and machinability.
Metal Injection Molding – To manufacture small intricate components for automotive and electronics industry.
Thermal Spraying – Wire arc spraying to deposit Al 3003 coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire for arc welding and repair of aluminum components.
Pigments – Used in paints and coatings to provide luster and corrosion protection.
Pyrotechnics – Added to pyrotechnic compositions as fuel due to flammability of aluminum.
Specifications of Al 3003 Powder
Al 3003 powder is available under different size ranges, shapes and purity levels:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray.
Morphology:Â Spherical, granular, flake and irregular particle shapes. Smooth powder flows better.
Purity:Â From commercial to high purity (99.8%) grades tailored for applications.
Flowability:Â Powder customized for flow rates above 25 s/50 g.
Grades:Â Conforming to ASTM B209, EN 573-3, ISO 209:2007 etc. Custom grades offered.
Storage and Handling of Al 3003 Powder
Al 3003 powder should be properly stored and handled to prevent:
Oxidation and reaction with moisture
Dust explosions from powder ignition
Inhalation of fine powder causing health issues
Safety practices advised by supplier should be followed
Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3003 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM imaging
Flow rate measurement using Hall flow funnel
Density determination by helium pycnometry
Impurities testing by ICP-MS
Microstructure examination by X-ray diffraction
These testing methods ensure reliable and consistent quality of the aluminum alloy powder.
Comparison Between Al 3003 and Al 6061 Powders
Al 3003 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3003 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mn content | 1.0-1.5% | 0.15% max |
| Mg content | 0.1% max | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Good | Excellent |
| Weldability | Excellent | Good |
| Cost | Lower | Higher |
| Applications | Chemical tanks, utensils | Aerospace, automotive parts |
Al 6061 offers higher strength while Al 3003 provides better weldability and formability at a lower cost.
Al 3003 Powder FAQs
Q: How is Al 3003 powder produced?
A: Al 3003 powder is commercially produced using gas atomization, water atomization, mechanical milling, and electrolysis processes. Gas atomization offers the best control of particle characteristics.
Q: What are the main applications for Al 3003 powder?
A: Key applications include additive manufacturing, thermal spraying, powder metallurgy, metal injection molding, welding filler, pigments, and pyrotechnic compositions.
Q: What is the typical Al 3003 powder size used for laser sintering?
A: For selective laser sintering process, the common Al 3003 powder size range is 20-53 microns with spherical morphology for optimal powder bed density.
Q: Does Al 3003 powder require any special handling precautions?
A: Yes, aluminum powders can be flammable and pose explosion risks. It is recommended to handle them carefully under inert atmosphere using proper grounding, ventilation and PPE.
Al 3004 Powder
Al 3004 Powder
| Product | Al 3004 Â Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-1.2Mn-1.0Mg |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-180/25 |
Al 3004 Description:
Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3004 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3004 powder
Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured.
Overview of Al 3004 Powder
Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening.
Key characteristics of Al 3004 powder include:
Moderate tensile strength with excellent ductility
Very good formability and weldability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance.
Chemical Composition of Al 3004 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Magnesium (Mg) | 0.2-0.8% |
| Silicon (Si) | 0-0.6% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0-0.25% |
| Chromium (Cr) | 0-0.10% |
| Zinc (Zn) | 0-0.10% |
Properties of Al 3004 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-655°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 41-43 %IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 190-240 MPa |
| Yield Strength | 110-170 MPa |
| Elongation | 10-20% |
| Hardness | 50-65 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3004 Powder
Common production methods for Al 3004 powder include:
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content.
Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering.
Gas atomization provides superior control over powder characteristics critical for advanced applications.
Applications of Al 3004 Powder
Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts.
Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance.
Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3004 Powder
Al 3004 powder is available under different size ranges, shapes, purity levels, and grades:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology:Â Spherical, granular, irregular and flake powder shapes are available.
Purity:Â From commercial grades up to high purity levels based on impurity limits.
Grades:Â Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability:Â Powder can be customized for specific flow rates as per application requirements.
Storage and Handling of Al 3004 Powder
Al 3004 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3004 powder include:
Chemical composition analysis using OES or XRF
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flowmeter
Density determined by helium pycnometry
Impurity level testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch-to-batch consistency and that the powder meets application requirements.
Comparison Between Al 3004 and Al 6061 Powders
Al 3004 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3004 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mg content | 0.2-0.8% | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Good |
| Machinability | Good | Excellent |
| Cost | Lower | Higher |
Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance.
Al 3004 Powder FAQs
Q: How is Al 3004 powder produced?
A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3004 powder?
A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire.
Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing?
A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration.
Q: Does Al 3004 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3004 powder suitable for aerospace welding wire?
A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.
Al 3104 Powder
Al 3104 Powder
| Product | Al 3104 Â Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-1Mn-1Mg |
| Density | 2.72g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-183/25 |
Al 3104 Description:
Al 3104 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3104 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3104 powder
Al 3104 powder is an aluminum alloy composed primarily of aluminum (Al) with small additions of manganese (Mn) and magnesium (Mg). This powder form of the alloy offers distinct advantages in terms of its processability and versatility. It is commonly used in various industries due to its excellent combination of strength, corrosion resistance, and formability.
Overview of Al 3104 Powder
Al 3104 is a 3000 series wrought aluminum alloy known for its good corrosion resistance, excellent formability and weldability. Manganese additions provide strength through solid solution strengthening while maintaining ductility and toughness.
Key characteristics of Al 3104 powder include:
Moderate strength with excellent ductility
Very good weldability and formability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3104 powder is suitable for chemical tanks, utensils, heat exchangers and applications needing moderate strength combined with good corrosion resistance.
Chemical Composition of Al 3104 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.3% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.25% max |
| Magnesium (Mg) | 0.25% max |
| Zinc (Zn) | 0.20% max |
| Chromium (Cr) | 0.05-0.20% |
Properties of Al 3104 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 634-643°C |
| Thermal Conductivity | 134 W/mK |
| Electrical Conductivity | 38-42% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 150-195 MPa |
| Yield Strength | 95-120 MPa |
| Elongation | 20-30% |
| Hardness | 45-65 Brinell |
The alloy offers moderate strength with high ductility and excellent formability. It has very good resistance to atmospheric corrosion and marine environments.
Production Method for Al 3104 Powder
Common production methods for Al 3104 powder include:
Gas Atomization – Molten alloy stream disintegrated with high pressure inert gas jets into fine spherical powder. Controlled particle size distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3104 particles. More economical but higher oxygen pickup.
Mechanical Alloying – Ball milling of aluminum and manganese powder blends followed by cold compaction and sintering.
Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure.
Applications of Al 3104 Powder
Typical applications of Al 3104 powder include:
Metal Injection Molding – To manufacture small intricate components needing moderate strength and good corrosion resistance.
Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts.
Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and plastics to provide shine and corrosion protection.
Specifications of Al 3104 Powder
Al 3104 powder is available under different size ranges, shapes, purity levels and grades:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology:Â Spherical, granular, dendritic and irregular powder shapes. Smooth powder has better flowability.
Purity:Â From commercial to high purity (99.8%) grades tailored for application.
Grades:Â Conforming to ASTM B209, EN 573, ISO 209 specifications. Custom grades offered.
Flowability:Â Powder can be customized for excellent flow rates above 25 s/50g.
Storage and Handling of Al 3104 Powder
Al 3104 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3104 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with application requirements.
Comparison Between Al 3104 and Al 3003 Powders
Al 3104 and Al 3003 are two aluminum alloy powders compared:
| Parameter | Al 3104 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3104 offers slightly better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance.
Al 3104 Powder FAQs
Q: How is Al 3104 powder produced?
A: Al 3104 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3104 powder?
A: The major applications of Al 3104 powder include metal injection molding, additive manufacturing, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire.
Q: What is the recommended Al 3104 powder size for binder jet 3D printing?
A: For binder jetting process, the typical Al 3104 powder size range is 20-45 microns with near-spherical morphology to enable good powder bed density.
Q: Does Al 3104 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully in inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I purchase Al 3104 powder suitable for marine applications?
A: Al 3104 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.
Al 7075 Powder
Al 7075 Powder
| Product | Al 7075 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-5.6Zn-2.5Mg-1.6Cu |
| Density | 2.81g/cm3 |
| Molecular Weight | 270g/mol |
| Product Codes | NCZ-DCY-179/25 |
Al 7075 Description:
Al 7075 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 7075 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 7075 powder
Al 7075 powder is a high-strength aluminum alloy composed primarily of aluminum, zinc, copper, and small amounts of magnesium and chromium. It is renowned for its impressive mechanical properties, making it an ideal choice for applications that require strength, durability, and lightweight characteristics. Al 7075 powder is typically produced through a process called atomization, where molten aluminum is sprayed and solidified into fine powder particles.
Overview of Al 7075 Powder
Al 7075 is one of the highest strength 7000 series aluminum alloys, offering strength superior to many steels. Zinc is the main alloying addition while magnesium imparts strength through precipitation hardening.
Key properties of Al 7075 powder include:
Exceptionally high tensile and yield strength
High hardness and good fatigue strength
Good toughness and moderate ductility
Excellent finishing characteristics
High corrosion resistance
Available in range of powder sizes and shapes
Al 7075 powder is ideal for high-performance aerospace and defense components needing the optimal combination of strength, hardness, fatigue resistance, and moderate weldability.
Chemical Composition of Al 7075 Powder
| Element | Weight % |
| Aluminum (Al) | 87.1-91.4% |
| Zinc (Zn) | 5.1-6.1% |
| Magnesium (Mg) | 2.1-2.9% |
| Copper (Cu) | 1.2-2.0% |
| Iron (Fe) | 0-0.5% |
| Silicon (Si) | 0-0.4% |
| Manganese (Mn) | 0-0.3% |
| Chromium (Cr) | 0.18-0.28% |
| Titanium (Ti) | 0-0.2% |
Properties of Al 7075 Powder
| Property | Value |
| Density | 2.81 g/cm3 |
| Melting Point | 477–635°C |
| Thermal Conductivity | 130–210 W/mK |
| Electrical Conductivity | 22-30% IACS |
| Young’s Modulus | 71–72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 570–635 MPa |
| Yield Strength | 505–570 MPa |
| Elongation | 7–10% |
| Hardness | 150–190 Brinell |
The zinc additions result in extremely high strength and hardness while maintaining reasonable ductility and toughness. The alloy has excellent finishing characteristics.
Production Method for Al 7075 Powder
Commercial production methods for Al 7075 powder include:
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder particles with controlled size distribution.
Water Atomization – High pressure water jet used to produce fine Al 7075 powders with irregular shape. Lower cost but higher oxygen pickup.
Mechanical Alloying – Ball milling a blend of aluminum and alloying element powders followed by cold compaction and sintering.
Gas atomization offers superior control over powder characteristics like particle size, shape and microstructure.
Applications of Al 7075 Powder
Additive Manufacturing – Used in selective laser melting, direct metal laser sintering to produce complex, lightweight aerospace and defense parts.
Metal Injection Molding – To manufacture small intricate components with high strength and moderate corrosion resistance.
Powder Metallurgy – Press and sinter process to create high-performance automotive parts and machinery components.
Thermal Spraying – Wire arc spraying to deposit very hard and wear resistant Al 7075 coatings.
Pyrotechnics – Added as fuel constituent in pyrotechnic compositions due to its high reactivity.
Welding Filler – Used as filler wire providing weld strength but limited weldability.
Specifications of Al 7075 Powder
Al 7075 powder is available in various size ranges, shapes, grades and purity levels:
Particle Size:Â From 10-45 microns for AM methods, up to 120 microns for thermal spray processes.
Morphology:Â Spherical, irregular and mixed particle shapes. Smooth spherical powder has better flowability.
Purity:Â From commercial to high purity grades tailored for the specific application.
Grades:Â Conforming to ASTM B951, AMS 4045, AMS 4282, EN 573-3 and other equivalent standards.
Oxygen Content:Â Varies between 500-1500 ppm based on production method. Lower is better.
Storage and Handling of Al 7075 Powder
Al 7075 reactive alloy powder must be handled with care to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices recommended by supplier should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE should be utilized for safe handling.
Testing and Characterization Methods
Key test methods used for Al 7075 powder include:
Chemical composition analysis using OES or XRF
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate using Hall flowmeter
Density measurement by helium pycnometry
Impurities testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure the powder meets the required chemical, physical, and microstructural characteristics for the specific application.
Comparison Between Al 7075 and Al 6061 Powder
| Parameter | Al 7075 | Al 6061 |
| Alloy type | Heat treatable | Heat treatable |
| Zn content | 5.1-6.1% | 0% |
| Mg content | 2.1-2.9% | 0.8-1.2% |
| Strength | Much higher | Moderate |
| Machinability | Poor | Excellent |
| Weldability | Poor | Very good |
| Corrosion resistance | Moderate | Excellent |
| Cost | Higher | Lower |
Al 7075 offers very high strength whereas Al 6061 provides better corrosion resistance, weldability and machinability at lower cost.
Al 7075 Powder FAQs
Q: How is Al 7075 powder produced?
A: Al 7075 powder is commercially produced using gas atomization, water atomization, mechanical alloying and electrolysis techniques. Gas atomization offers the best control of particle characteristics.
Q: What are the main applications for Al 7075 powder?
A: The major applications for Al 7075 are additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, and pyrotechnic compositions requiring exceptionally high strength.
Q: What is the recommended particle size for Al 7075 powder in AM?
A: For most metal 3D printing processes, the ideal particle size range for Al 7075 is 15-45 microns with spherical morphology and good powder flowability.
Q: Does Al 7075 powder require any special handling precautions?
A: Yes, it is recommended to handle reactive aluminum alloy powders carefully under inert atmosphere using proper grounding, ventilation and PPE.
Q: Where can I purchase ultrafine Al 7075 powder suitable for aerospace components?
A: High purity, gas atomized ultrafine Al 7075 powders meeting aerospace requirements can be sourced from leading supplier.
AlSi50 Powder
AlSi50 Powder
| Product | AlSi50 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | AlSi |
| Density | 2.5-2-7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-194/25 |
AlSi50 Description:
AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AlSi50 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi50 Powder
AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance.
AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance.
AlSi50 Powder Composition
The typical composition of AlSi50 alloy powder is:
| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 48-52% |
Aluminum forms the matrix providing ductility, toughness and corrosion resistance.
Silicon increases hardness, fluidity and reduces the coefficient of thermal expansion.
The high 50% silicon content results in a eutectic composition with the lowest possible melting point and excellent castability. Strict control of the Al to Si ratio is critical.
Properties of AlSi50 Powder
AlSi50 powder possesses a unique mix of properties making it suitable for high performance applications:
| Property | Value |
| Density | 2.55 g/cm3 |
| Melting Point | 577°C |
| Ultimate Tensile Strength | 200-300 MPa |
| Elongation | <1% |
| Hardness | 100-120 HB |
| Thermal Conductivity | 50-90 W/m-K |
| CTE | 12-15 x 10<sup>-6</sup>/°C |
| Young’s Modulus | 80-90 GPa |
| Corrosion Resistance | Excellent |
Low density – Up to 40% lower than titanium alloys and steels.
High fluidity when molten – Enables excellent castability and mold filling.
High strength-to-weight ratio – Specific strength comparable to titanium alloys.
Low coefficient of thermal expansion – Dimensions remain stable over a wide temperature range.
Excellent corrosion resistance – Protective oxide layer prevents corrosion in most environments.
Good thermal conductivity – Twice that of titanium alloys allowing efficient heat dissipation.
This unique property profile makes AlSi50 suitable for applications where low mass, precision, stability, and strength are critical.
Applications of AlSi50 Powder
The key properties of AlSi50 powder make it ideal for:
| Applications | Benefits |
| Automotive components | Low density and excellent castability. |
| Aerospace parts | High specific strength, stable dimensions. |
| Electronic substrates | Thermal management, CTE match with ceramics. |
| Mirror blanks | Low density, machinability, stability. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
Automotive – Used in pistons, engine blocks, drivetrain parts to reduce weight and improve fuel efficiency.
Aerospace – Ideal for precision aerospace components like actuators and turbocharger wheels requiring highest strength-to-weight.
Electronics – Substrates for PCBs, IC packages to manage thermal loads while matching expansion behavior of ceramics.
Optics – Mirror blanks, telescopes benefit from high dimensional stability and machinability.
Medical – Excellent biocompatibility and corrosion resistance for implants like orthopedic devices.
AlSi50 Powder Specifications
AlSi50 powder is available in various size fractions, shapes, and purity levels:
| Parameter | Options |
| Particle size | 10 – 150 microns |
| Particle shape | Irregular, spherical |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi40, AlSi30 |
Smaller particles promote higher sintered density while large particles improve flowability.
Spherical morphology enhances powder flow compared to irregular particles.
Higher apparent density increases effective loading in composites manufacturing.
Faster flow rates improve ease of powder handling and processing.
High purity grades minimize contamination issues.
Aluminum-silicon alloys with 30-40% silicon also available.
Powder attributes can be customized based on specific application requirements and processing methods.
Consolidation Methods for AlSi50 Powder
AlSi50 powder can be transformed into full density components using techniques like:
| Method | Details |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Press and sinter | Economical for higher volume simpler shapes. |
| Casting | Leverages excellent fluidity and mold filling behavior. |
| Extrusion | For profiles, rods and tubes. |
Powder bed fusion AM techniques like selective laser melting are ideal for low volume complex parts.
Metal injection molding offers closest tolerances and surface finish.
Pressing followed by liquid phase sintering is commonly used but secondary processing needed.
Investment casting provides higher productivity for simpler geometries.
Extrusion is suitable for continuous production of bars, rods and tubes.
The consolidation method strongly influences final properties, microstructure and cost economics.
Heat Treatment of AlSi50 Parts
The following heat treatments can be used to modify AlSi50 properties:
| Heat Treatment | Details | Purpose |
| Solution heat treatment | 500-550°C, quench | Dissolve soluble phases |
| Artificial aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Stress relieving | 250°C, 2 hrs | Remove residual stresses |
Solution treatment dissolves silicon particles in the aluminum matrix followed by rapid cooling.
Subsequent aging causes silicon to re-precipitate as fine dispersoids imparting strengthening.
Low temperature stress relieving helps reduce residual stresses from prior shaping steps.
Proper heat treatment allows customizing the strength, hardness and ductility as per application requirements.
Comparison of AlSi50 Powder with Alternatives
Here is how AlSi50 compares to other eutectic aluminum-silicon alloys:
| Alloy | AlSi50 | AlSi40 | AlSi30 |
| Fluidity | Highest | High | Medium |
| Castability | Excellent | Very Good | Good |
| Hardness | High | Medium | Low |
| Strength | High | Medium | Low |
| Thermal Conductivity | Medium | High | Highest |
| CTE | Low | Medium | High |
| Cost | High | Medium | Low |
AlSi40 offers the best all-round combination of fluidity, strength and thermal conductivity.
AlSi30 provides highest thermal conductivity but lowest strength and fluidity.
AlSi50 has the highest fluidity, hardness and strength but lower thermal conductivity.
AlSi50 is preferred where maximum castability, dimensional stability, and high specific strength are critical.
Health and Safety Considerations for AlSi50 Powder
Like any metal powder, AlSi50 powder requires safe handling:
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
Wear gloves, goggles, mask when handling powder.
Avoid skin contact. Wash after exposure.
Store in cool, dry place away from sparks, flames.
Ensure proper ventilation and dust collection.
Refer SDS and local regulations for complete guidelines.
With proper precautions and PPE, AlSi50 powder can be safely handled.
Inspection and Testing of AlSi50 Powder
To ensure quality specifications are met, AlSi50 powder should undergo:
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al and Si content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Shape and flow characteristics |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flowmeter test | Maximum seconds for 50g flow |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
Testing should be done periodically as per ASTM standards to ensure consistency in production quality and performance in end-use applications.
FAQs
- What is AlSi50 used for?
- AlSi50 is ideal for applications like automotive components, aerospace parts, and electronic substrates where low mass, dimensional stability, and high fluidity are critical.
- Does AlSi50 require heat treatment?
- Optional heat treatment including solutionizing and aging can be done to enhance strength by precipitating silicon particles in the microstructure.
- What methods can consolidate AlSi50 powder?
- AlSi50 powder can be consolidated to full density using metal injection molding, casting, additive manufacturing via SLM/EBM, extrusion, and sintering.
- Is AlSi50 readily weldable?
- AlSi50 has relatively poor weldability owing to high silicon content. Special filler material and techniques are required for welding this alloy.
- Is AlSi50 powder safe to handle?
- Like any fine metal powder, standard safety precautions must be taken when handling AlSi50 powder to minimize health and safety risks.
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