FeCoNiCrTi Powder
$0.00
FeCoNiCrTi Powder
| Product | FeCoCrNiTi Powder |
| CAS No. | N/A |
| Appearance | Metallic Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | FeCoNiCrTi |
| Density | 8.0-8.5g/mol |
| Molecular Weight | 54.67g/mol |
| Product Codes | NCZ-DCY-228/25 |
FeCoNiCrTi Description:
FeCoNiCrTi Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.
FeCoNiCrTi Powder Related Information:
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
and micron as per the client’s requirements and also accept customization in various parameters.
FeCoNiCrTi Powder
FeCoNiCrTi powder is an alloy composed of iron (Fe), cobalt (Co), nickel (Ni), chromium (Cr), and titanium (Ti). It belongs to the class of high-entropy alloys (HEAs), which are a relatively new class of materials with unique properties. HEAs are characterized by their exceptional strength, hardness, and resistance to wear and corrosion. FeCoNiCrTi powder is typically produced through a powder metallurgy process, allowing for precise control over its composition and particle size.
FeCoNiCrTi is a high-performance alloy exhibiting good mechanical properties and corrosion resistance at elevated temperatures. Iron and cobalt impart excellent high temperature strength. Nickel enhances ductility and toughness. Chromium provides outstanding oxidation and corrosion resistance.
Key characteristics of FeCoNiCrTi powder include:
Excellent high temperature strength and creep resistance
Good ductility, toughness and fabricability
Outstanding oxidation and corrosion resistance
High thermal stability and microstructural stability
Available in various particle size distributions and morphologies
FeCoNiCrTi powder is suitable for high temperature structural parts, protective coatings, and other demanding applications requiring temperature capability, strength, and environmental resistance.
Composition of FeCoNiCrTi Powder
| Element | Composition |
| Iron (Fe) | Balance |
| Cobalt (Co) | 35-50% |
| Nickel (Ni) | 10-30% |
| Chromium (Cr) | 8-12% |
| Titanium (Ti) | 0.5-2% |
| Carbon (C) | 0.5% max |
| Silicon (Si) | 1% max |
| Manganese (Mn) | 1% max |
Properties of FeCoNiCrTi Powder
| Property | Value |
| Density | 8.0-8.5 g/cm3 |
| Melting Point | 1300-1400°C |
| Thermal Conductivity | 10-30 W/mK |
| Electrical Resistivity | 70-90 μΩ.cm |
| Young’s Modulus | 180-220 GPa |
| Poisson’s Ratio | 0.28-0.32 |
| Tensile Strength | 650-1100 MPa |
| Yield Strength | 450-750 MPa |
| Elongation | 10-30% |
| Hardness | 25-50 HRC |
The properties like tensile strength, creep resistance, and microstructural stability are maintained at temperatures exceeding 1000°C making it suitable for high temperature applications.
Production Method for FeCoNiCrTi Powder
Common production methods for FeCoNiCrTi powder include:
Gas Atomization – High pressure inert gas jet used to disintegrate molten alloy stream into fine spherical powder particles providing good flow and packing density.
Water Atomization – High velocity water jet impacts and disintegrates molten stream to produce fine irregular powders. Lower cost but higher oxygen pickup.
Mechanical Alloying – Ball milling of elemental metal powders followed by sintering to synthesize the alloy powder.
Gas atomization provides the best control over powder characteristics. Particle size distribution can be tailored as per application requirements.
Applications of FeCoNiCrTi Powder
FeCoNiCrTi powder is used in high temperature applications like:
Additive Manufacturing – Selective laser melting, electron beam melting to produce complex parts for extreme environments requiring high temperature strength.
Thermal Spray Coatings – Wire arc spraying to deposit thick coatings providing wear and corrosion resistance at elevated temperatures.
Brazing Filler – For joining high temperature alloys and ceramics needing oxidation resistance.
Glass Processing – Powder metallurgy conveyor rolls with high temperature strength used in glass melting furnaces.
Powder Metallurgy – High strength structural parts like turbine blades and vanes produced through press and sinter process.
Welding Consumables – Used as filler material to provide excellent weld strength and corrosion resistance.
Specifications of FeCoNiCrTi Powder
FeCoNiCrTi powder is available in various size ranges, morphologies and grades:
Particle Size:Â Ranging from 10-45 microns for AM methods, up to 150 microns for thermal spray processes.
Morphology:Â Spherical, irregular and blended powder shapes. Spherical powder provides optimal flow and packing.
Purity:Â From commercial to high purity grades based on impurity levels and application requirements.
Surface Area:Â Low surface area preferred to minimize oxidation during handling and storage.
Grades:Â Customized composition and powder characteristics based on intended application and processing method.
Storage and Handling of FeCoNiCrTi Powder
FeCoNiCrTi powder requires careful storage and handling:
Should be stored in sealed containers under inert gas to prevent oxidation
Avoid accumulation of fine powder to minimize risk of dust explosions
Use appropriate PPE, ventilation and safety practices when handling
Prevent contact between powder and incompatible materials
Follow applicable safety data sheet from the supplier
Proper grounding, blanketing, and caution must be exercised when handling this reactive alloy powder.
Inspection and Testing of FeCoNiCrTi Powder
Key tests used for quality control of FeCoNiCrTi powder include:
Chemical analysis using OES or XRF to ensure composition meets specifications
Particle size distribution analysis as per ASTM B822 standard
Morphology analysis through SEM imaging
Powder flow rate measurement using Hall flowmeter as per ASTM B213
Density measurement by helium pycnometry
Impurity testing using ICP-MS
Microstructural characterization by X-ray diffraction
Thorough testing and inspection ensures reliable and consistent powder quality meeting performance requirements.
Comparison Between FeCoNiCrTi and Inconel 718 Powder
FeCoNiCrTi and Inconel 718 are two high temperature alloy powders compared:
| Parameter | FeCoNiCrTi | Inconel 718 |
| Composition | Quinary alloy | Ni-Cr-Fe-Nb alloy |
| Cost | Higher | Lower |
| Strength | Higher at very high temperatures | Excellent up to 700°C |
| Oxidation resistance | Comparable | Comparable |
| Workability | Moderate | Excellent |
| Applications | Thermal spray, welding | Aerospace components, springs |
| Availability | Moderate | Readily available |
FeCoNiCrTi offers better high temperature strength whereas Inconel 718 has good fabricability and availability.
FeCoNiCrTi Powder FAQs
Q: How is FeCoNiCrTi powder produced?
A: FeCoNiCrTi powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What is FeCoNiCrTi powder used for?
A: FeCoNiCrTi finds use in high temperature applications like additive manufacturing, thermal spray coatings, brazing filler, powder metallurgy parts, welding consumables where temperature resistance, strength and environmental resistance is needed.
Q: What is the recommended powder size for thermal spraying?
A: For most thermal spray processes, a particle size range of 45-150 microns is preferred for FeCoNiCrTi powder to maximize deposition efficiency and coating properties.
Q: Does FeCoNiCrTi powder require special handling precautions?
A: Yes, it is recommended to carefully handle this reactive fine alloy powder using inert atmosphere, proper grounding, ventilation and PPE to control hazards.
Q: Where can I buy FeCoNiCrTi powder suitable for additive manufacturing?
A: Fine gas atomized FeCoNiCrTi powder meeting AM requirements can be purchased from leading manufacturer.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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Related products
18Ni300 Powder
18Ni300 Powder
| Product | 18Ni300 Powder |
| CAS No. | 7440-02-0 |
| Appearance | Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | 18Ni |
| Density | 8.2g/cm3 |
| Molecular Weight | 58.69g/mol |
| Product Codes | NCZ-DCY-191/25 |
18Ni300 Description:
18Ni300 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
18Ni300 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Best 18Ni300 Powder for 3D printing
18Ni300 powder is a high-performance alloy composed primarily of nickel (Ni) and a balanced blend of other elements such as chromium (Cr), molybdenum (Mo), and manganese (Mn).
| Metal Powder | Size | Quantity | Price/kg |
| 18Ni300 | 15-53μm | 1KG | 72 |
| 10KG | 43 | ||
| 100KG | 35.8 |
Properties and Characteristics of 18Ni300 Powder
18Ni300 powder boasts a unique combination of properties that make it a highly sought-after material for 3D printing applications. Here are some of its key characteristics:
| Property | Description |
| High Strength and Toughness | Even after 3D printing, 18Ni300 parts exhibit exceptional strength and toughness, making them ideal for demanding applications. Imagine a 3D-printed gear that can withstand incredible pressure without breaking – that’s the power of 18Ni300. |
| Excellent Wear Resistance | This material stands up to wear and tear remarkably well. Think of a 3D-printed mold that retains its shape and function even after countless uses. |
| Low-Carbon Content | The low carbon content minimizes the risk of cracking during the 3D printing process, ensuring smooth and reliable production. |
| Good Weldability | 18Ni300 parts can be readily welded, allowing for the creation of complex structures or the joining of 3D-printed components with traditional manufacturing techniques. |
| High Dimensional Accuracy | The spherical shape and consistent particle size of 18Ni300 powder contribute to excellent dimensional accuracy in the final 3D-printed parts. |
Specifying Your Needs: Specifications, Sizes, and Grades
When selecting 18Ni300 powder for your 3D printing project, it’s crucial to consider the specific requirements of your application. Here’s a breakdown of some key specifications to keep in mind:
| Specification | Description |
| Particle Size | The size of the powder particles significantly impacts the final properties and printability of the 3D-printed part. Finer powders generally offer better surface finish and detail but may require specialized printing equipment. |
| Flowability | The powder’s ability to flow freely is essential for even distribution during the 3D printing process. Good flowability ensures consistent material deposition and minimizes printing defects. |
| Apparent Density | This refers to the weight of powder per unit volume. It’s a crucial factor for determining the amount of material needed for your print and optimizing printing parameters. |
| Grade | Different grades of 18Ni300 powder may offer variations in composition or properties to cater to specific application needs. For instance, some grades might prioritize higher strength, while others focus on improved machinability. |
Understanding the Options: Available Sizes and Standards
18Ni300 powder is typically available in a range of particle sizes to suit various 3D printing technologies. Some common size ranges include:
15-45 micrometers (µm)
45-75 µm
75-100 µm
The choice of particle size depends on the specific 3D printing process and the desired part properties. For example, laser beam melting (LBM) often utilizes finer powders (15-45 µm) for high-resolution printing, while electron beam melting (EBM) can handle slightly larger particles (45-75 µm).
Several industry standards govern the quality and specifications of metal powders for additive manufacturing, including 18Ni300 powder. Here are some relevant standards to be aware of:
ASTM International (ASTM) F3049 – Standard Specification for Metal Powders Used in Additive Manufacturing Processes
Aerospace Material Specifications (AMS) 5649 – Additive Manufacturing Powder, Maraging Steel, 18Ni-3Co-3Mo-0.5Ti
Frequently Asked Questions (FAQ) About 18Ni300 Powder
Q: What are the advantages of using 18Ni300 powder for 3D printing?
A: 18Ni300 powder offers a compelling combination of high strength, toughness, excellent wear resistance, and good weldability. It also boasts low-carbon content for minimized cracking risk and good dimensional accuracy in printed parts.
Q: What are some limitations of 18Ni300 powder?
A: Compared to some other metal powders, 18Ni300 may require a post-printing heat treatment process to achieve its full strength and toughness potential. Additionally, the material can be more expensive than some commonly used 3D printing materials.
Q: Is 18Ni300 powder safe to handle?
A: Metal powders, including 18Ni300, can pose health risks if inhaled. It’s crucial to follow proper safety protocols when handling these materials, including using appropriate personal protective equipment (PPE) and working in a well-ventilated environment.
Q: What are the future prospects for 18Ni300 powder in 3D printing?
A: With ongoing research and development, 18Ni300 powder is expected to play an increasingly significant role in 3D printing. Advancements in powder production technologies and 3D printing processes could further enhance the printability and properties of this versatile material, unlocking new possibilities for high-performance metal additive manufacturing.
By understanding the composition, properties, applications, and supplier landscape of 18Ni300 powder, you’re well-equipped to leverage this powerful material for your 3D printing projects. Remember to carefully consider your specific needs and consult with reputable suppliers to ensure you select the optimal 18Ni300 powder for your application.
316L Stainless Steel Powder
316LÂ Stainless Steel Powder
| Product | 316L Stainless Steel Powder |
| CAS No. | 69403-31-0 |
| Appearance | Silvery Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-16-18Cr-10-14Ni-2-3-Mo |
| Density | 7g/.9cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-171/25 |
316L Stainless Steel Description:
310L Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
316L Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
​316L Stainless Steel Powder(ss316L) 316L is a stainless steel grade, which is classified according to the metallographic structure and belongs to austenitic stainless steel.
Overview of 316L Stainless Steel Powder
316L is an austenitic stainless steel powder widely used in additive manufacturing to produce corrosion resistant parts with good mechanical properties and weldability. This article provides a detailed guide to 316L powder.
Key aspects covered include composition, properties, AM process parameters, applications, specifications, suppliers, handling, inspection methods, comparisons to alternatives, pros and cons, and FAQs. Tables are used to present information in an easy-to-reference format.
The composition of 316L stainless steel powder is:
| Element | Weight % | Purpose |
| Iron | Balance | Principal matrix element |
| Chromium | 16-18 | Corrosion resistance |
| Nickel | 10-14 | Austenite stabilizer |
| Molybdenum | 2-3 | Corrosion resistance |
| Manganese | <2 | Deoxidizer |
| Silicon | <1 | Deoxidizer |
| Carbon | <0.03 | Avoid carbide precipitation |
The high chromium and nickel content provide corrosion resistance while the low carbon minimizes carbide precipitation.
Properties of 316L Stainless Steel Powder
| Property | Description |
| Corrosion resistance | Excellent resistance to pitting and crevice corrosion |
| Strength | Tensile strength up to 620 MPa |
| Weldability | Readily weldable and less prone to sensitization |
| Fabricability | Easily formed into complex shapes |
| Biocompatibility | Safe for contact with human body |
| Temperature resistance | Resistant up to 900°C in oxidizing environments |
Parameters tailored for density, microstructure, production rate and post-processing needs.
Applications of 3D Printed 316L Parts
AM 316L components are used in:
| Industry | Applications |
| Aerospace | Structural brackets, panels, housings |
| Automotive | Turbine housings, impellers, valves |
| Chemical | Pumps, valves, reaction vessels |
| Oil and gas | Downhole tools, manifolds, flanges |
| Biomedical | Dental, orthopedic implants, surgical tools |
Benefits versus wrought 316L include complex geometries, reduced part count, and accelerated product development.
316L powder must meet strict specifications:
| Parameter | Specification |
| Particle size range | 15-45 μm typical |
| Particle shape | Spherical morphology |
| Apparent density | > 4 g/cc |
| Tap density | > 6 g/cc |
| Hall flow rate | > 23 sec for 50 g |
| Purity | >99.9% |
| Oxygen content | <1000 ppm |
Handling and Storage of 316L Powder
As a reactive material, careful 316L powder handling is essential:
Store sealed containers away from moisture, acids, ignition sources
Use inert gas padding during transportation and storage
Ground equipment to dissipate static charges
Avoid dust accumulation through extraction and ventilation
Follow safety data sheet precautions
Proper techniques ensure optimal powder condition.
Quality testing methods include:
| Method | Parameters Tested |
| Sieve analysis | Particle size distribution |
| SEM imaging | Particle morphology |
| EDX | Chemistry and composition |
| XRD | Phases present |
| Pycnometry | Density |
| Hall flow rate | Powder flowability |
Testing per ASTM standards verifies powder quality and batch consistency.
Comparing 316L to Alternative Alloy Powders
| Alloy | Corrosion Resistance | Strength | Cost | Printability |
| 316L | Excellent | Medium | Medium | Excellent |
| 17-4PH | Good | High | Medium | Good |
| IN718 | Good | Very high | High | Fair |
| CoCr | Fair | Medium | Medium | Good |
With its balanced properties, 316L is very versatile for small to medium sized AM components needing corrosion resistance.
Pros and Cons of 316L Powder for AM
| Pros | Cons |
| Excellent corrosion resistance and biocompatibility | Lower high temperature strength than alloys |
| Readily weldable and machinable | Susceptible to porosity during printing |
| Cost advantage over exotic alloys | Prone to thermal cracking |
| Can match wrought material properties | Required post-processing like HIP |
| Range of suppliers available | Lower hardness than precipitation hardening alloys |
316L provides versatile performance at moderate cost, albeit with controlled processing requirements.
Frequently Asked Questions about 316L Stainless Steel Powder
Q: What particle size range works best for printing 316L alloy?
A: A typical range is 15-45 microns. It provides good powder flowability combined with high resolution and density.
Q: What post-processing methods are used on 316L AM parts?
A: Hot isostatic pressing, heat treatment, surface machining, and electropolishing are common methods for achieving full densification and surface finish.
Q: Which metal 3D printing process is ideal for 316L alloy?
A: All major powder bed fusion processes including selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) are regularly used.
Q: What industries use additively manufactured 316L components?
A: Aerospace, automotive, biomedical, marine hardware, chemical processing, and oil and gas industries benefit from 3D printed 316L parts.
Q: Does 316L require support structures during 3D printing?
A: Yes, support structures are essential on overhangs and bridged sections to prevent deformation and allow easy removal after printing.
Q: What defects can occur when printing 316L powder?
A: Potential defects are porosity, cracking, distortion, lack of fusion, and surface roughness. Most can be prevented with optimized parameters.
Q: What is the key difference between 316 and 316L alloys?
A: 316L has lower carbon content (0.03% max) which improves corrosion resistance and eliminates harmful carbide precipitation during welding.
Q: How are the properties of printed 316L compared to wrought alloy?
A: With optimized parameters, AM 316L components can achieve mechanical properties on par or exceeding conventionally processed wrought counterparts.
Q: What density can be expected with 3D printed 316L parts?
A: Density above 99% is achievable for 316L with ideal parameters tailored for the alloy, matching wrought material properties.
Q: What finishing is typically applied to 316L AM parts?
A: Abrasive flow machining, CNC machining, and electropolishing are common finishing processes for removing surface roughness and achieving the required tolerances.
420 Powder
420 Powder
| Product | 420 Powder |
| CAS No. | 73665-45-9 |
| Appearance | Silvery Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-12Cr-0.3C |
| Density | 7.7g/cm3 |
| Molecular Weight | 15-66g/mol |
| Product Codes | NCZ-DCY-173/25 |
420 Description:
420 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
420 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance
17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance.
420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance.
316L is an austenitic stainless steel. The Mo content of 316L gives it excellent corrosion resistance
17-4PH is a martensitic precipitation hardening stainless steel with high strength, hardness and corrosion resistance.
420 is a martensitic stainless steel with good mechanical properties, thermal conductivity and polishing properties similar to mold steel, while maintaining good corrosion resistance.
Physical properties
| Trademark | Size range | Size distribution | Hall flow rate | Bulk density | Tap density | ||
| D10(μm) | D50(μm) | D90(μm) | |||||
| 316L | 15-53μm | 17-23 | 30-38 | 50-58 | 25s/50g | 4.0g/cm³ | 4.5g/cm³ |
| 17-4PH | 15-53μm | 4.0g/cm³ | 4.5g/cm³ | ||||
| 420 | 15-53μm | 4.0g/cm³ | 4.5g/cm³ | ||||
Heat treatment recommendations
| Trademark | Heat treatment recommendations |
| 316L | 1050℃/2h/WQ |
| 17-4PH | 1040°C/2h +480°C/4h |
| 420 | 1050°C/0.5h/WQ |
| Trademark | Hardness(HRC) | Tensile strength (σb/Mpa) | Yield strength (σp0.2/Mpa) | Elongation (δ5/%) |
| 316L | 13-15 | 650 | 550 | 45 |
| 17-4PH | 32-42 | 1310 | 1175 | 13 |
| 420 | 48-52 | 1950 | 1530 | 7 |
Chemical composition range (wt,-%)
| Trademark | C | Cr | Ni | Cu | Nb | Mo |
| 316L | ≤0.03 | 16.00-18.00 | 10.00-14.00 | – | – | 2.00-3.00 |
| 17-4PH | ≤0.03 | 15.5-17.5 | 3.00-5.00 | 3.00-5.00 | 0.15-0.45 | – |
| 420 | 0.35-0.45 | 12.00-14.00 | ≤0.6 | – | ≤0.20 | ≤0.20 |
| Trademark | Si | Mn | S | P | O | Fe |
| 316L | ≤1.00 | ≤2.00 | ≤0.03 | ≤0.045 | ≤0.08 | Bal |
| 17-4PH | ≤1.00 | ≤1.00 | ≤0.03 | ≤0.03 | ≤0.03 | Bal |
| 420 | ≤1.00 | ≤1.00 | ≤0.03 | ≤0.045 | ≤0.03 | Bal |
AerMet100 Stainless Steel Powder
AerMet100 Stainless Steel Powder
| Product | AerMet 100 Stainless Steel Powder |
| CAS No. | 12060-00-3 |
| Appearance | Gray or Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-13Cr-3Ni-1Mo-0.25C |
| Density | 8.2g/cm3 |
| Molecular Weight | 155-165 g/mol |
| Product Codes | NCZ-DCY-177/25 |
AerMet100 Stainless Steel Description:
AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AerMet100 Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AerMet100 Stainless Steel Powder
AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting.
This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details.
AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include:
High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC.
Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%.
Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses.
Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service.
Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments.
Weldability – The low carbon content allows for good weldability using standard fusion welding methods.
Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties.
This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads.
AerMet100 Stainless Steel Powder Composition
AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 15.0 – 17.0 |
| Nickel (Ni) | 7.0 – 10.0 |
| Cobalt (Co) | 8.0 – 10.0 |
| Molybdenum (Mo) | 4.0 – 5.0 |
| Manganese (Mn) | < 1.0 |
| Silicon (Si) | < 1.0 |
| Carbon (C) | < 0.03 |
The key alloying elements and their effects are:
Chromium – Provides corrosion and oxidation resistance
Nickel – Increases toughness and ductility
Cobalt – Solid solution strengthener, increases strength
Molybdenum – Solid solution strengthener, increases strength and creep resistance
Manganese & Silicon – Deoxidizers to improve powder manufacturability
Carbon – Kept low for better weldability
The combination of these elements gives AerMet100 stainless steel its unique set of properties.
AerMet100 Stainless Steel Powder Properties
AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:
| Property | As-Built | Heat Treated |
| Density | 7.9 g/cc | 7.9 g/cc |
| Porosity | < 1% | < 1% |
| Surface Roughness (Ra) | 15-25 μm | 15-25 μm |
| Hardness | 30-35 HRC | 34-38 HRC |
| Tensile Strength | 170-190 ksi | 190-220 ksi |
| Yield Strength (0.2% Offset) | 160-180 ksi | 180-210 ksi |
| Elongation | 8-13% | 10-15% |
| Reduction of Area | 15-25% | 15-25% |
| Modulus of Elasticity | 27-30 Msi | 29-32 Msi |
| CTE (70-400°C) | 11-12 μm/m°C | 11-12 μm/m°C |
| Conductivity | 25-30% IACS | 25-30% IACS |
The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount.
AerMet100 Stainless Steel Powder Applications
The unique properties of AerMet100 make it an excellent choice for the following applications:
Aerospace
Structural brackets, braces, fuselage components
Landing gear parts, wing components, empennage
Engine mounts, exhaust components
Turbine blades, impellers, compressor parts
High-strength fasteners, bolts, nuts, rivets
Oil & Gas
Downhole drill tools and components
Wellhead parts, valves, pumps
Pressure vessels, pipe fittings
Subsea/offshore structural parts
Automotive
Power generation components
Drive systems parts like gears, shafts
Structural braces, chassis components
High-performance racing components
Industrial
Robotics parts subject to wear and impact
Dies, molds, tooling
Fluid handling parts like valves and pumps
Other high-cycle loaded components
The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well.
AerMet100 Stainless Steel Powder Specifications
| Specification | Grade/Alloy |
| AMS 7245 | AerMet100 |
| ASTM F3056 | AlloySpec 23A |
| DIN 17224 | X3NiCoMoAl 15-7-3 |
Typical size distributions for AM processing are:
| Particle Size | Distribution |
| 15-53 μm | 98% |
| <106 μm | 99% |
Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy.
Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245.
Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping.
Storage and Handling
To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply:
Store sealed containers in a cool, dry place away from moisture and sources of contamination
Avoid exposing powder to high humidity (>60% RH) for prolonged time
Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation
Pour and transfer powder in inert environments with low oxygen content if possible
Use powder handling equipment and accessories made from compatible materials to prevent contamination
Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties
Conduct testing of used powder to ensure it still meets all specifications for reuse
Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability.
Safety Information
Wear PPE when handling powder – gloves, respirator mask, goggles
Avoid skin contact to prevent possible allergic reactions
Prevent inhalation of fine powders over long periods
Ensure adequate ventilation and dust collection when processing
Use non-sparking tools to dispense and handle powder
Inert gas blanketing is recommended for powder handling
Follow all applicable safety data sheet (SDS) guidelines
Dispose according to local regulations and ensure containment
AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised.
Inspection and Testing
To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:
| Test Method | Property Validated |
| Visual inspection | Powder flowability, contamination |
| Scanning electron microscopy | Particle size distribution and morphology |
| Energy dispersive X-ray spectroscopy | Alloy chemistry, contamination |
| X-ray diffraction | Phases present, contamination |
| Hall flowmeter | Powder flow rate |
| Apparent density | Powder packing density |
| Tap density test | Powder flowability |
| Sieve analysis | Particle size distribution per ASTM B214 |
| Chemical analysis | Composition per AMS 7245, oxides |
| Density measurement | Powder density vs AMS 7245 |
Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc.
AerMet100 Stainless Steel Powder Comparison to Similar Materials
| Alloy | Strength | Ductility | Weldability | Cost |
| AerMet100 | Very high | Moderate | Fair | Moderate |
| 17-4PH | High | Low | Poor | Low |
| Custom 465 | Very high | Low | Poor | High |
| 316L | Moderate | High | Excellent | Low |
| Inconel 718 | High | High | Moderate | Very high |
Higher strength than 17-4PH and 316L
Better ductility than Custom 465 for higher impact resistance
More weldable than precipitation hardening alloys
Lower cost than Inconel 718
Limitations of AerMet100:
Lower ductility/fracture toughness than austenitic 316L
Inferior weldability compared to 316L
Higher cost than 17-4PH or 316L
Lower strength than Custom 465 in peak aged condition
Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes.
FAQ
Q: What are the key benefits of AerMet100 alloy?
A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications.
Q: What heat treatment is used for AerMet100?
A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness.
Q: What welding methods can be used to join AerMet100 parts?
A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints.
Q: How does AerMet100 compare to maraging steels for AM?
A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging.
Q: Can AerMet100 be machined after AM processing?
A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining.
Q: What particle size range of AerMet100 powder is optimal for AM?
A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.
Al 3003 Powder
Al 3003 Powder
| Product | Al 3003 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-1.2Mn-0.12Cu |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-179/25 |
Al 3003 Description:
Al 3003 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3003 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3003 powder
Al 3003 powder is an aluminum alloy powder composed mainly of aluminum and manganese. It belongs to the 3xxx series of aluminum alloys, which are known for their excellent workability and corrosion resistance. The powder form allows for easy handling and processing, making it suitable for various manufacturing techniques.
Overview of Al 3003 Powder
Al 3003 or 3A21 aluminum is a wrought alloy known for its good cold formability, weldability and corrosion resistance. The manganese additions enhance strength through solid solution strengthening while maintaining workability.
Key characteristics of Al 3003 powder include:
Moderate strength with good ductility
Excellent formability and weldability
Good corrosion resistance
High thermal and electrical conductivity
Low density
Available in a range of powder sizes and shapes
Al 3003 powder is used widely in chemical tanks, pipeline, automotive parts, heat exchangers, utensils, and other applications needing moderate strength, formability and corrosion resistance.
Chemical Composition of Al 3003 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Iron (Fe) | 0.7% max |
| Silicon (Si) | 0.6% max |
| Copper (Cu) | 0.05-0.20% |
| Zinc (Zn) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Chromium (Cr) | 0.10% max |
Properties of Al 3003 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 645-650°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 43-44% IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 145-185 MPa |
| Yield Strength | 110-140 MPa |
| Elongation | 12-20% |
| Hardness | 35-55 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3003 Powder
Commercial production processes used for Al 3003 powder include:
Gas Atomization – Molten alloy stream disintegrated by high pressure inert gas jets into fine spherical powders.
Water Atomization – High velocity water jet impacts and disintegrates molten metal stream to produce fine powders.
Mechanical Milling – Ball milling of aluminum flakes/powders to achieve finer particle sizes and powder characteristics.
Electrolysis – Aluminum produced through electrolysis process and ground to fine powder. Lower purity.
Gas atomization provides the best control over particle size distribution, morphology and microstructure of the powder.
Applications of Al 3003 Powder
Additive Manufacturing – Selective laser melting, binder jetting and other 3D printing processes to produce complex components.
Powder Metallurgy – Compaction and sintering to create parts with good mechanical properties and machinability.
Metal Injection Molding – To manufacture small intricate components for automotive and electronics industry.
Thermal Spraying – Wire arc spraying to deposit Al 3003 coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire for arc welding and repair of aluminum components.
Pigments – Used in paints and coatings to provide luster and corrosion protection.
Pyrotechnics – Added to pyrotechnic compositions as fuel due to flammability of aluminum.
Specifications of Al 3003 Powder
Al 3003 powder is available under different size ranges, shapes and purity levels:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray.
Morphology:Â Spherical, granular, flake and irregular particle shapes. Smooth powder flows better.
Purity:Â From commercial to high purity (99.8%) grades tailored for applications.
Flowability:Â Powder customized for flow rates above 25 s/50 g.
Grades:Â Conforming to ASTM B209, EN 573-3, ISO 209:2007 etc. Custom grades offered.
Storage and Handling of Al 3003 Powder
Al 3003 powder should be properly stored and handled to prevent:
Oxidation and reaction with moisture
Dust explosions from powder ignition
Inhalation of fine powder causing health issues
Safety practices advised by supplier should be followed
Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3003 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM imaging
Flow rate measurement using Hall flow funnel
Density determination by helium pycnometry
Impurities testing by ICP-MS
Microstructure examination by X-ray diffraction
These testing methods ensure reliable and consistent quality of the aluminum alloy powder.
Comparison Between Al 3003 and Al 6061 Powders
Al 3003 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3003 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mn content | 1.0-1.5% | 0.15% max |
| Mg content | 0.1% max | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Good | Excellent |
| Weldability | Excellent | Good |
| Cost | Lower | Higher |
| Applications | Chemical tanks, utensils | Aerospace, automotive parts |
Al 6061 offers higher strength while Al 3003 provides better weldability and formability at a lower cost.
Al 3003 Powder FAQs
Q: How is Al 3003 powder produced?
A: Al 3003 powder is commercially produced using gas atomization, water atomization, mechanical milling, and electrolysis processes. Gas atomization offers the best control of particle characteristics.
Q: What are the main applications for Al 3003 powder?
A: Key applications include additive manufacturing, thermal spraying, powder metallurgy, metal injection molding, welding filler, pigments, and pyrotechnic compositions.
Q: What is the typical Al 3003 powder size used for laser sintering?
A: For selective laser sintering process, the common Al 3003 powder size range is 20-53 microns with spherical morphology for optimal powder bed density.
Q: Does Al 3003 powder require any special handling precautions?
A: Yes, aluminum powders can be flammable and pose explosion risks. It is recommended to handle them carefully under inert atmosphere using proper grounding, ventilation and PPE.
Al 3004 Powder
Al 3004 Powder
| Product | Al 3004 Â Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-1.2Mn-1.0Mg |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-180/25 |
Al 3004 Description:
Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3004 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3004 powder
Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured.
Overview of Al 3004 Powder
Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening.
Key characteristics of Al 3004 powder include:
Moderate tensile strength with excellent ductility
Very good formability and weldability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance.
Chemical Composition of Al 3004 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Magnesium (Mg) | 0.2-0.8% |
| Silicon (Si) | 0-0.6% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0-0.25% |
| Chromium (Cr) | 0-0.10% |
| Zinc (Zn) | 0-0.10% |
Properties of Al 3004 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-655°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 41-43 %IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 190-240 MPa |
| Yield Strength | 110-170 MPa |
| Elongation | 10-20% |
| Hardness | 50-65 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3004 Powder
Common production methods for Al 3004 powder include:
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content.
Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering.
Gas atomization provides superior control over powder characteristics critical for advanced applications.
Applications of Al 3004 Powder
Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts.
Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance.
Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3004 Powder
Al 3004 powder is available under different size ranges, shapes, purity levels, and grades:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology:Â Spherical, granular, irregular and flake powder shapes are available.
Purity:Â From commercial grades up to high purity levels based on impurity limits.
Grades:Â Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability:Â Powder can be customized for specific flow rates as per application requirements.
Storage and Handling of Al 3004 Powder
Al 3004 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3004 powder include:
Chemical composition analysis using OES or XRF
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flowmeter
Density determined by helium pycnometry
Impurity level testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch-to-batch consistency and that the powder meets application requirements.
Comparison Between Al 3004 and Al 6061 Powders
Al 3004 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3004 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mg content | 0.2-0.8% | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Good |
| Machinability | Good | Excellent |
| Cost | Lower | Higher |
Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance.
Al 3004 Powder FAQs
Q: How is Al 3004 powder produced?
A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3004 powder?
A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire.
Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing?
A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration.
Q: Does Al 3004 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3004 powder suitable for aerospace welding wire?
A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.
Al 3104 Powder
Al 3104 Powder
| Product | Al 3104 Â Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-1Mn-1Mg |
| Density | 2.72g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-183/25 |
Al 3104 Description:
Al 3104 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3104 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3104 powder
Al 3104 powder is an aluminum alloy composed primarily of aluminum (Al) with small additions of manganese (Mn) and magnesium (Mg). This powder form of the alloy offers distinct advantages in terms of its processability and versatility. It is commonly used in various industries due to its excellent combination of strength, corrosion resistance, and formability.
Overview of Al 3104 Powder
Al 3104 is a 3000 series wrought aluminum alloy known for its good corrosion resistance, excellent formability and weldability. Manganese additions provide strength through solid solution strengthening while maintaining ductility and toughness.
Key characteristics of Al 3104 powder include:
Moderate strength with excellent ductility
Very good weldability and formability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3104 powder is suitable for chemical tanks, utensils, heat exchangers and applications needing moderate strength combined with good corrosion resistance.
Chemical Composition of Al 3104 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.3% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.25% max |
| Magnesium (Mg) | 0.25% max |
| Zinc (Zn) | 0.20% max |
| Chromium (Cr) | 0.05-0.20% |
Properties of Al 3104 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 634-643°C |
| Thermal Conductivity | 134 W/mK |
| Electrical Conductivity | 38-42% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 150-195 MPa |
| Yield Strength | 95-120 MPa |
| Elongation | 20-30% |
| Hardness | 45-65 Brinell |
The alloy offers moderate strength with high ductility and excellent formability. It has very good resistance to atmospheric corrosion and marine environments.
Production Method for Al 3104 Powder
Common production methods for Al 3104 powder include:
Gas Atomization – Molten alloy stream disintegrated with high pressure inert gas jets into fine spherical powder. Controlled particle size distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3104 particles. More economical but higher oxygen pickup.
Mechanical Alloying – Ball milling of aluminum and manganese powder blends followed by cold compaction and sintering.
Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure.
Applications of Al 3104 Powder
Typical applications of Al 3104 powder include:
Metal Injection Molding – To manufacture small intricate components needing moderate strength and good corrosion resistance.
Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts.
Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and plastics to provide shine and corrosion protection.
Specifications of Al 3104 Powder
Al 3104 powder is available under different size ranges, shapes, purity levels and grades:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology:Â Spherical, granular, dendritic and irregular powder shapes. Smooth powder has better flowability.
Purity:Â From commercial to high purity (99.8%) grades tailored for application.
Grades:Â Conforming to ASTM B209, EN 573, ISO 209 specifications. Custom grades offered.
Flowability:Â Powder can be customized for excellent flow rates above 25 s/50g.
Storage and Handling of Al 3104 Powder
Al 3104 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3104 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with application requirements.
Comparison Between Al 3104 and Al 3003 Powders
Al 3104 and Al 3003 are two aluminum alloy powders compared:
| Parameter | Al 3104 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3104 offers slightly better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance.
Al 3104 Powder FAQs
Q: How is Al 3104 powder produced?
A: Al 3104 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3104 powder?
A: The major applications of Al 3104 powder include metal injection molding, additive manufacturing, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire.
Q: What is the recommended Al 3104 powder size for binder jet 3D printing?
A: For binder jetting process, the typical Al 3104 powder size range is 20-45 microns with near-spherical morphology to enable good powder bed density.
Q: Does Al 3104 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully in inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I purchase Al 3104 powder suitable for marine applications?
A: Al 3104 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.
Al 6061 Powder
Al 6061 Powder
| Product | Al 6061 Powder |
| CAS No. | 12604-68-1 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-Mg1SiCu |
| Density | 2.7g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-187/25 |
Al 6061 Description:
Al 6061 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 6061 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email:Â contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 6061 powder
Al 6061 powder is a versatile aluminum material composed of various elements to enhance its properties, such as strength, corrosion resistance, and machinability. It is widely used in different industries for its excellent characteristics.
Overview of Al 6061 Powder
Al 6061 is one of the most versatile heat treatable aluminum alloys. Magnesium and silicon additions allow it to be strengthened through precipitation hardening. The alloy has become immensely popular due to its excellent corrosion resistance, machinability, weldability and medium to high strength.
Key characteristics of Al 6061 powder include:
Medium to high strength with excellent ductility and toughness
Excellent corrosion resistance and finishability
Very good weldability and machinability
High thermal and electrical conductivity
Low density
Available in a wide range of powder sizes and shapes
Al 6061 powder is used widely for aerospace, marine, automotive, construction and general engineering applications needing lightweight and good mechanical properties.
Chemical Composition of Al 6061 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 0.4-0.8% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0.15-0.4% |
| Manganese (Mn) | 0-0.15% |
| Magnesium (Mg) | 0.8-1.2% |
| Chromium (Cr) | 0.04-0.35% |
| Zinc (Zn) | 0-0.25% |
| Titanium (Ti) | 0-0.15% |
Production Method for Al 6061 Powder
Commercial production methods for Al 6061 powder include:
Gas Atomization – High pressure inert gas disintegrates molten alloy stream into fine spherical powder with controlled size distribution.
Water Atomization – High velocity water jet impacts and disintegrates molten metal to produce fine irregular powder particles.
Mechanical Alloying – Ball milling a blend of aluminum and alloying element powders followed by compaction and sintering.
Gas atomization provides superior control over the powder characteristics.
Applications of Al 6061 Powder
Additive Manufacturing – Used in selective laser melting, electron beam melting and binder jetting to produce complex components.
Metal Injection Molding – To manufacture small intricate parts with tight tolerances and excellent properties.
Powder Metallurgy – Press and sinter process to create high performance automotive and mechanical parts.
Thermal Spraying – Wire arc spraying to deposit protective Al 6061 coatings offering wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and polymers to provide luster and corrosion protection.
Specifications of Al 6061 Powder
Al 6061 powder is available under different size ranges, shapes, grades and purity levels:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology:Â Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better.
Purity:Â From commercial to high purity (99.9%) tailored to meet requirements.
Grades:Â Conforming to ASTM B221, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability:Â Powder can be customized for specific flow rates based on application.
Storage and Handling of Al 6061 Powder
Al 6061 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 6061 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with application requirements.
Comparison Between Al 6061 and Al 7075 Powders
Al 6061 and Al 7075 are two aluminum alloy powders compared:
| Parameter | Al 6061 | Al 7075 |
| Alloy type | Heat treatable | Heat treatable |
| Mg content | 0.8-1.2% | 2.1-2.9% |
| Strength | Medium | Very high |
| Machinability | Excellent | Poor |
| Weldability | Excellent | Poor |
| Corrosion resistance | Excellent | Good |
| Cost | Lower | Higher |
Al 6061 offers better corrosion resistance and machinability while Al 7075 provides much greater strength after heat treatment.
Al 6061 Powder FAQs
Q: How is Al 6061 powder produced?
A: Al 6061 powder is commercially produced using gas atomization, water atomization, mechanical alloying, and electrolysis techniques. Gas atomization offers optimal control of powder characteristics.
Q: What are the main applications of Al 6061 powder?
A: Key applications for Al 6061 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts, metal injection molding, pigments, and welding filler wire requiring medium strength and excellent corrosion resistance.
Q: What is the recommended Al 6061 powder size for binder jetting?
A: For binder jetting process, the typical Al 6061 powder size range is 20-45 microns with spherical morphology to enable good powder bed density and binder infiltration.
Q: Does Al 6061 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum alloy powders carefully under inert atmosphere with proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 6061 powder suitable for aerospace applications?
A: High purity gas atomized Al 6061 powder meeting aerospace standards can be purchased from leading manufacturer.
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