Al 3104 Powder
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Al 3104 Powder
| Product | Al 3104 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1Mn-1Mg |
| Density | 2.72g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-183/25 |
Al 3104 Description:
Al 3104 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3104 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3104 powder
Al 3104 powder is an aluminum alloy composed primarily of aluminum (Al) with small additions of manganese (Mn) and magnesium (Mg). This powder form of the alloy offers distinct advantages in terms of its processability and versatility. It is commonly used in various industries due to its excellent combination of strength, corrosion resistance, and formability.
Overview of Al 3104 Powder
Al 3104 is a 3000 series wrought aluminum alloy known for its good corrosion resistance, excellent formability and weldability. Manganese additions provide strength through solid solution strengthening while maintaining ductility and toughness.
Key characteristics of Al 3104 powder include:
Moderate strength with excellent ductility
Very good weldability and formability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3104 powder is suitable for chemical tanks, utensils, heat exchangers and applications needing moderate strength combined with good corrosion resistance.
Chemical Composition of Al 3104 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.3% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.25% max |
| Magnesium (Mg) | 0.25% max |
| Zinc (Zn) | 0.20% max |
| Chromium (Cr) | 0.05-0.20% |
Properties of Al 3104 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 634-643°C |
| Thermal Conductivity | 134 W/mK |
| Electrical Conductivity | 38-42% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 150-195 MPa |
| Yield Strength | 95-120 MPa |
| Elongation | 20-30% |
| Hardness | 45-65 Brinell |
The alloy offers moderate strength with high ductility and excellent formability. It has very good resistance to atmospheric corrosion and marine environments.
Production Method for Al 3104 Powder
Common production methods for Al 3104 powder include:
Gas Atomization – Molten alloy stream disintegrated with high pressure inert gas jets into fine spherical powder. Controlled particle size distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3104 particles. More economical but higher oxygen pickup.
Mechanical Alloying – Ball milling of aluminum and manganese powder blends followed by cold compaction and sintering.
Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure.
Applications of Al 3104 Powder
Typical applications of Al 3104 powder include:
Metal Injection Molding – To manufacture small intricate components needing moderate strength and good corrosion resistance.
Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts.
Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and plastics to provide shine and corrosion protection.
Specifications of Al 3104 Powder
Al 3104 powder is available under different size ranges, shapes, purity levels and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, dendritic and irregular powder shapes. Smooth powder has better flowability.
Purity: From commercial to high purity (99.8%) grades tailored for application.
Grades: Conforming to ASTM B209, EN 573, ISO 209 specifications. Custom grades offered.
Flowability: Powder can be customized for excellent flow rates above 25 s/50g.
Storage and Handling of Al 3104 Powder
Al 3104 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3104 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with application requirements.
Comparison Between Al 3104 and Al 3003 Powders
Al 3104 and Al 3003 are two aluminum alloy powders compared:
| Parameter | Al 3104 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3104 offers slightly better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance.
Al 3104 Powder FAQs
Q: How is Al 3104 powder produced?
A: Al 3104 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3104 powder?
A: The major applications of Al 3104 powder include metal injection molding, additive manufacturing, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire.
Q: What is the recommended Al 3104 powder size for binder jet 3D printing?
A: For binder jetting process, the typical Al 3104 powder size range is 20-45 microns with near-spherical morphology to enable good powder bed density.
Q: Does Al 3104 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully in inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I purchase Al 3104 powder suitable for marine applications?
A: Al 3104 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.
Description
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| CAS No. | 7429-90-5 |
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| Titanium (Ti) | 0-0.15% |
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| CAS No. | 7429-90-5 |
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| Manganese (Mn) | 1.0-1.5% |
| Iron (Fe) | 0.7% max |
| Silicon (Si) | 0.6% max |
| Copper (Cu) | 0.05-0.20% |
| Zinc (Zn) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Chromium (Cr) | 0.10% max |
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| Melting Point | 645-650°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 43-44% IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 145-185 MPa |
| Yield Strength | 110-140 MPa |
| Elongation | 12-20% |
| Hardness | 35-55 Brinell |
| Parameter | Al 3003 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mn content | 1.0-1.5% | 0.15% max |
| Mg content | 0.1% max | 0.8-1.2% |
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| Corrosion resistance | Good | Excellent |
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| Cost | Lower | Higher |
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| CAS No. | 12604-68-1 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0.15-0.4% |
| Manganese (Mn) | 0-0.15% |
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| Chromium (Cr) | 0.04-0.35% |
| Zinc (Zn) | 0-0.25% |
| Titanium (Ti) | 0-0.15% |
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| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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| Molecular Weight | N/A |
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| GH4169 | ≥4.20g/cm³ | ≤20s/50g | ≤300ppm | 1250±30Mpa | 1000±30Mpa | 18±3% | |
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| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
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| Silicon (Si) | 48-52% |
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| Melting Point | 577°C |
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| Elongation | <1% |
| Hardness | 100-120 HB |
| Thermal Conductivity | 50-90 W/m-K |
| CTE | 12-15 x 10<sup>-6</sup>/°C |
| Young’s Modulus | 80-90 GPa |
| Corrosion Resistance | Excellent |
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| Aerospace parts | High specific strength, stable dimensions. |
| Electronic substrates | Thermal management, CTE match with ceramics. |
| Mirror blanks | Low density, machinability, stability. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
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| Particle shape | Irregular, spherical |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi40, AlSi30 |
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| Press and sinter | Economical for higher volume simpler shapes. |
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| Stress relieving | 250°C, 2 hrs | Remove residual stresses |
| Alloy | AlSi50 | AlSi40 | AlSi30 |
| Fluidity | Highest | High | Medium |
| Castability | Excellent | Very Good | Good |
| Hardness | High | Medium | Low |
| Strength | High | Medium | Low |
| Thermal Conductivity | Medium | High | Highest |
| CTE | Low | Medium | High |
| Cost | High | Medium | Low |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al and Si content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Shape and flow characteristics |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flowmeter test | Maximum seconds for 50g flow |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
- What is AlSi50 used for?
- AlSi50 is ideal for applications like automotive components, aerospace parts, and electronic substrates where low mass, dimensional stability, and high fluidity are critical.
- Does AlSi50 require heat treatment?
- Optional heat treatment including solutionizing and aging can be done to enhance strength by precipitating silicon particles in the microstructure.
- What methods can consolidate AlSi50 powder?
- AlSi50 powder can be consolidated to full density using metal injection molding, casting, additive manufacturing via SLM/EBM, extrusion, and sintering.
- Is AlSi50 readily weldable?
- AlSi50 has relatively poor weldability owing to high silicon content. Special filler material and techniques are required for welding this alloy.
- Is AlSi50 powder safe to handle?
- Like any fine metal powder, standard safety precautions must be taken when handling AlSi50 powder to minimize health and safety risks.
AlSi7Mg Powder
AlSi7Mg Powder
| Product | AlSi7Mg Powder |
| CAS No. | N/A |
| Appearance | Silver-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-7Si-0.3Mg |
| Density | 2.65-2.68g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-195/25 |
AlSi7Mg Description:
AlSi7Mg Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSi7Mg Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi7Mg powder AlSi7Mg powder is an aluminum alloy powder that primarily consists of aluminum (Al), silicon (Si), and magnesium (Mg). The “7” in its name signifies the percentage of silicon, while “Mg” represents the magnesium content. This powder exhibits excellent strength, low density, and impressive thermal properties, making it a preferred choice in multiple industries. Overview of AlSi7Mg Powder AlSi7Mg or A357 alloy is a versatile foundry alloy that possesses properties between pure aluminum and high-silicon hypereutectic alloys. The silicon additions improve castability and enhance mechanical properties while magnesium improves strength. Key characteristics of AlSi7Mg powder include: Good strength and hardness Excellent fluidity and castability Good machinability and polishability High thermal conductivity Good corrosion resistance Low coefficient of thermal expansion Available in range of particle sizes AlSi7Mg powder is used for producing automotive components, hydraulic parts, and other precision castings needing balanced properties. Chemical Composition of AlSi7Mg Powder| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 6-8% |
| Magnesium (Mg) | 0.4-0.8% |
| Iron (Fe) | 0.15-0.5% |
| Manganese (Mn) | 0.1% max |
| Copper (Cu) | 0.1% max |
| Zinc (Zn) | 0.1% max |
| Titanium (Ti) | 0.25% max |
| Property | Value |
| Density | 2.68 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 130-160 W/mK |
| Electrical Resistivity | 3-5 μΩ.cm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 250-300 MPa |
| Yield Strength | 140-180 MPa |
| Elongation | 4-8% |
| Hardness | 80-100 Brinell |
| Parameter | AlSi7Mg | AlSi10Mg |
| Silicon content | 6-8% | 9-11% |
| Strength | Lower | Higher |
| Castability | Comparable | Comparable |
| Corrosion resistance | Good | Excellent |
| Cost | Lower | Higher |
| Applications | Castings, MIM | Aerospace, AM parts |
| Availability | Readily available | Moderate |
AlSiCu Powder
AlSiCu Powder
| Product | AlSiCu Powder |
| CAS No. | 25764-15-2 |
| Appearance | Silvery-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-Si-Cu |
| Density | 2.66g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-196/25 |
AlSiCu Description:
AlSiCu Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSiCu Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSiCu Powder(AlSi10) AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 Powder Composition| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 9-11% |
| Property | Value |
| Density | 2.7 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 150-180 W/m-K |
| Electrical Conductivity | 35-40% IACS |
| Coefficient of Thermal Expansion | 21-23 x 10<sup>-6</sup> /°C |
| Modulus of Elasticity | 80-85 GPa |
| Tensile Strength | 240-300 MPa |
| Elongation | 1-5% |
| Hardness | 80-90 Brinell |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Aerospace components | Low density combined with high strength. |
| Automotive parts | Weight reduction without compromising mechanical performance. |
| Electronic housings | Thermal management for heat dissipation combined with low weight. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Thermal management | High thermal conductivity to dissipate heat. |
| Parameter | Options |
| Particle size | 5-150 microns |
| Particle shape | Spherical, irregular |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi12, AlSi5 |
| Method | Benefits |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Pressing and sintering | Economical for high volume simpler geometries. |
| Extrusion | Continuous production of rods and tubes. |
| Isostatic pressing | Achieves full density and improves properties. |
| Heat Treatment | Details | Purpose |
| Solutionizing | 530-550°C, quench | Dissolve soluble phases |
| Artificial Aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Annealing | 350°C, slow cooling | Restores ductility |
| Alloy | AlSi10 | AlSi12 | Al6061 | Al7075 |
| Strength | High | Highest | Medium | Very High |
| Weldability | Excellent | Poor | Good | Poor |
| Corrosion Resistance | Excellent | Excellent | Excellent | Good |
| Thermal Conductivity | High | Medium | Medium | Low |
| Density | Low | Low | Low | Low |
| Cost | Low | High | Medium | High |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al, Si, Mg content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Spherical shape and flowability |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flow meter test | Maximum flow seconds |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
- What is AlSi10 alloy used for?
- AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
- Does AlSi10 require heat treatment?
- Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
- What methods can consolidate AlSi10 powder?
- AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
- Is AlSi10 weldable?
- Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
- Is AlSi10 powder safe to handle?
- Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
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