Al 6061 Powder

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Al 6061 Powder

Product Al 6061 Powder
CAS No. 12604-68-1
Appearance Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al-Mg1SiCu
Density 2.7g/cm3
Molecular Weight 26.98g/mol
Product Codes NCZ-DCY-187/25

Al 6061 Description:

Al 6061 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 6061 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

Al 6061 powder

Al 6061 powder is a versatile aluminum material composed of various elements to enhance its properties, such as strength, corrosion resistance, and machinability. It is widely used in different industries for its excellent characteristics.

Overview of Al 6061 Powder

Al 6061 is one of the most versatile heat treatable aluminum alloys. Magnesium and silicon additions allow it to be strengthened through precipitation hardening. The alloy has become immensely popular due to its excellent corrosion resistance, machinability, weldability and medium to high strength.

Key characteristics of Al 6061 powder include:

Medium to high strength with excellent ductility and toughness

Excellent corrosion resistance and finishability

Very good weldability and machinability

High thermal and electrical conductivity

Low density

Available in a wide range of powder sizes and shapes

Al 6061 powder is used widely for aerospace, marine, automotive, construction and general engineering applications needing lightweight and good mechanical properties.

Chemical Composition of Al 6061 Powder

Element Weight %
Aluminum (Al) Balance
Silicon (Si) 0.4-0.8%
Iron (Fe) 0-0.7%
Copper (Cu) 0.15-0.4%
Manganese (Mn) 0-0.15%
Magnesium (Mg) 0.8-1.2%
Chromium (Cr) 0.04-0.35%
Zinc (Zn) 0-0.25%
Titanium (Ti) 0-0.15%

Production Method for Al 6061 Powder

Commercial production methods for Al 6061 powder include:

Gas Atomization – High pressure inert gas disintegrates molten alloy stream into fine spherical powder with controlled size distribution.

Water Atomization – High velocity water jet impacts and disintegrates molten metal to produce fine irregular powder particles.

Mechanical Alloying – Ball milling a blend of aluminum and alloying element powders followed by compaction and sintering.

Gas atomization provides superior control over the powder characteristics.

Applications of Al 6061 Powder

Additive Manufacturing – Used in selective laser melting, electron beam melting and binder jetting to produce complex components.

Metal Injection Molding – To manufacture small intricate parts with tight tolerances and excellent properties.

Powder Metallurgy – Press and sinter process to create high performance automotive and mechanical parts.

Thermal Spraying – Wire arc spraying to deposit protective Al 6061 coatings offering wear and corrosion resistance.

Welding Filler – Used as filler wire to provide weld strength similar to base metal.

Pigments – Added to paints and polymers to provide luster and corrosion protection.

Specifications of Al 6061 Powder

Al 6061 powder is available under different size ranges, shapes, grades and purity levels:

Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.

Morphology: Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better.

Purity: From commercial to high purity (99.9%) tailored to meet requirements.

Grades: Conforming to ASTM B221, EN 573, and ISO 209 specifications. Custom grades offered.

Flowability: Powder can be customized for specific flow rates based on application.

Storage and Handling of Al 6061 Powder

Al 6061 powder should be properly handled and stored to prevent:

Oxidation and reaction with moisture

Dust explosion hazards from fine powder

Inhalation related health problems

Safety practices from supplier SDS should be followed

Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.

Testing and Characterization Methods

Key test methods used for Al 6061 powder include:

Chemical analysis using OES or XRF for composition

Particle size distribution as per ASTM B822 standard

Morphology analysis through SEM

Powder flow rate measured by Hall flow funnel

Density determination by helium pycnometry

Impurity testing by ICP-MS

Microstructure examination by X-ray diffraction

These tests ensure batch consistency and compliance with application requirements.

Comparison Between Al 6061 and Al 7075 Powders

Al 6061 and Al 7075 are two aluminum alloy powders compared:

Parameter Al 6061 Al 7075
Alloy type Heat treatable Heat treatable
Mg content 0.8-1.2% 2.1-2.9%
Strength Medium Very high
Machinability Excellent Poor
Weldability Excellent Poor
Corrosion resistance Excellent Good
Cost Lower Higher

Al 6061 offers better corrosion resistance and machinability while Al 7075 provides much greater strength after heat treatment.

Al 6061 Powder FAQs

Q: How is Al 6061 powder produced?

A: Al 6061 powder is commercially produced using gas atomization, water atomization, mechanical alloying, and electrolysis techniques. Gas atomization offers optimal control of powder characteristics.

Q: What are the main applications of Al 6061 powder?

A: Key applications for Al 6061 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts, metal injection molding, pigments, and welding filler wire requiring medium strength and excellent corrosion resistance.

Q: What is the recommended Al 6061 powder size for binder jetting?

A: For binder jetting process, the typical Al 6061 powder size range is 20-45 microns with spherical morphology to enable good powder bed density and binder infiltration.

Q: Does Al 6061 powder require any special handling precautions?

A: Yes, it is recommended to handle aluminum alloy powders carefully under inert atmosphere with proper grounding, ventilation and PPE to prevent fire or explosion hazards.

Q: Where can I buy Al 6061 powder suitable for aerospace applications?

A: High purity gas atomized Al 6061 powder meeting aerospace standards can be purchased from leading manufacturer.

Description

Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com

Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.

NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.

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