IN939 Powder
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IN939 Powder
| Product | IN939 Powder |
| CAS No. | 2634-33-5 |
| Appearance | Yellowish Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | C6H6N6O6 |
| Density | 1.85g/cm3 |
| Molecular Weight | 258.15g/mol |
| Product Codes | NCZ-DCY-205/25 |
IN939 Description:
IN939 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
IN939 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Best IN939 Powder for 3D Printing in 2024
IN939 powder is a nickel-based superalloy that exhibits exceptional mechanical properties and high resistance to corrosion and oxidation. It is primarily composed of nickel, chromium, cobalt, molybdenum, and tantalum. This composition gives IN939 powder its remarkable strength, heat resistance, and stability at elevated temperatures.
Overview of IN939 Powder for 3D Printing
IN939 is a high-performance nickel-based superalloy powder designed for additive manufacturing of critical components needing exceptional mechanical properties at high temperatures. This article provides a comprehensive guide to IN939 powder for 3D printing applications across aerospace, automotive, energy and industrial sectors.
Key aspects covered include IN939 composition, properties, print parameters, applications, specifications, suppliers, handling, inspection, comparisons to alternatives, advantages and limitations, and frequently asked questions. Quantitative data is presented in easy-to-reference tables.
IN939 has a complex precipitation hardening alloy composition:
| Element | Weight % | Purpose |
| Nickel | Balance | Principal matrix element |
| Chromium | 15 – 18 | Oxidation resistance |
| Aluminum | 3.8 – 4.8 | Precipitation hardening |
| Titanium | 0.9 – 1.4 | Precipitation hardening |
| Cobalt | 12 – 15 | Solid solution strengthening |
| Tantalum | 3.8 – 4.8 | Carbide former |
| Carbon | 0.05 – 0.15 | Carbide former |
| Boron | 0.006 – 0.012 | Grain boundary strengthener |
Trace quantities of zirconium, magnesium and sulphur are also added for enhanced properties.
Properties of IN939 Powder
IN939 possesses an exceptional combination of properties:
| Property | Description |
| High strength | Excellent tensile and creep rupture strength up to 1050°C |
| Thermal stability | Strength maintained up to 1000°C |
| Creep resistance | High stress-rupture life at high temperatures |
| Oxidation resistance | Forms protective Cr2O3 oxide scale |
| Thermal fatigue resistance | Resists cracking during thermal cycling |
| Phase stability | Microstructure stable after prolonged exposures |
| Corrosion resistance | Resistant to hot corrosion, oxidation, sulfidation |
The properties enable use under extreme thermal and mechanical loads.
3D Printing Parameters for IN939 Powder
Typical AM processing parameters for IN939 include:
| Parameter | Typical value | Purpose |
| Layer thickness | 20-50 μm | Resolution vs build speed |
| Laser power | 250-500 W | Sufficient melting without evaporation |
| Scan speed | 800-1200 mm/s | Density vs production rate |
| Hatch spacing | 100-200 μm | Mechanical properties |
| Support structure | Minimal | Easy removal |
| Hot isostatic pressing | 1160°C, 100 MPa, 3h | Eliminate porosity |
Parameters are optimized for attributes like density, microstructure, build rate, and post-processing requirements.
Applications of 3D Printed IN939 Parts
Additively manufactured IN939 components serve critical applications including:
| Industry | Components |
| Aerospace | Turbine blades, vanes, combustors |
| Power generation | Hot gas path parts, heat exchangers |
| Automotive | Turbocharger wheels, valves |
| Chemical processing | Pumps, valves, reaction vessels |
Benefits over conventionally processed IN939 include complex geometries and reduced lead time.
Specifications of IN939 Powder for 3D Printing
IN939 powder for AM must meet exacting specifications:
| Parameter | Specification |
| Particle size | 15-45 μm typical |
| Particle shape | Spherical morphology |
| Apparent density | > 4 g/cc |
| Tap density | > 6 g/cc |
| Hall flow rate | > 23 sec for 50 g |
| Purity | >99.9% |
| Oxygen content | <100 ppm |
Tighter tolerances, custom size distributions, and controlled impurity levels available.
Handling and Storage of IN939 Powder
As a reactive powder, careful handling of IN939 is needed:
Store sealed containers in a cool, inert atmosphere
Prevent contact with moisture, oxygen, acids
Use properly grounded equipment
Avoid dust accumulation to minimize explosion risk
Local exhaust ventilation recommended
Wear appropriate PPE while handling
Proper techniques and controls prevent IN939 powder oxidation or contamination.
Inspection and Testing of IN939 Powder
| Method | Parameters Tested |
| Sieve analysis | Particle size distribution |
| SEM imaging | Particle morphology |
| EDX | Chemistry and composition |
| XRD | Phases present |
| Pycnometry | Density |
| Hall flow rate | Powder flowability |
Testing per applicable ASTM standards ensures batch consistency.
Comparing IN939 to Alternative Alloy Powders
IN939 compares to other Ni-based superalloys as:
| Alloy | High Temperature Strength | Cost | Printability | Ductility |
| IN939 | Excellent | High | Excellent | Low |
| IN738 | Good | Medium | Excellent | Medium |
| IN718 | Fair | Low | Good | Excellent |
| Hastelloy X | Excellent | High | Fair | Medium |
For balanced properties and processability, IN939 supersedes alternatives like IN718 Powder or Hastelloy X Powder.
Pros and Cons of IN939 Powder for 3D Printing
| Pros | Cons |
| Exceptional high temperature strength | Expensive compared to IN718 |
| Excellent oxidation and creep resistance | Significant parameter optimization needed |
| Complex geometries feasible | Limited room temperature ductility |
| Faster processing than cast/wrought | Controlled storage and handling environment |
| Comparable properties to cast alloy | Difficult to machine after printing |
IN939 enables high-performance printed parts but with higher costs and controlled processing needs.
Frequently Asked Questions about IN939 Powder for 3D Printing
Q: What particle size range works best for printing IN939?
A: A particle size range of 15-45 microns provides good flowability combined with high resolution and density. Finer particles below 10 microns can improve density and surface finish.
Q: Does IN939 require any post-processing after 3D printing?
A: Post processes like hot isostatic pressing, heat treatment, and machining are usually needed to eliminate porosity, relieve stresses, and achieve final tolerances and surface finish.
Q: What precision can be achieved with IN939 printed parts?
A: After post-processing, dimensional accuracy and surface finish comparable to CNC machined parts can be achieved with IN939 AM components.
Q: Are support structures necessary for printing IN939 powder?
A: Minimal supports are recommended for complex channels and overhangs to prevent deformation and facilitate easy removal. IN939 powder has good flowability.
Q: What alloy powder is the closest alternative to IN939 for AM?
A: IN738 is the closest alternative in terms of balanced properties and maturity for additive manufacturing. Other alloys like IN718 or Hastelloy X have some trade-offs.
Q: Is IN939 compatible with direct metal laser sintering (DMLS)?
A: Yes, IN939 is readily processable by major powder bed fusion techniques including DMLS along with selective laser melting (SLM) and electron beam melting (EBM).
Q: What density is achievable with 3D printed IN939 components?
A: With optimized parameters, densities over 99% are achievable, matching properties of traditionally processed IN939 products.
Q: How do the properties of printed IN939 compare to cast alloy?
A: Additively manufactured IN939 exhibits comparable or better mechanical properties and microstructure compared to conventional cast and wrought forms.
Q: What defects can occur when printing with IN939 powder?
A: Potential defects are cracking, distortion, porosity, surface roughness, incomplete fusion etc. Most can be prevented by proper parameter optimization and powder quality.
Q: Is hot isostatic pressing (HIP) mandatory for IN939 AM parts?
A: HIP eliminates internal voids and improves fatigue resistance. For less demanding applications, heat treatment alone may suffice instead of HIP.
Description
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| Molybdenum (Mo) | 4.0 – 5.0 |
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| Carbon (C) | < 0.03 |
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| Yield Strength (0.2% Offset) | 160-180 ksi | 180-210 ksi |
| Elongation | 8-13% | 10-15% |
| Reduction of Area | 15-25% | 15-25% |
| Modulus of Elasticity | 27-30 Msi | 29-32 Msi |
| CTE (70-400°C) | 11-12 μm/m°C | 11-12 μm/m°C |
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| ASTM F3056 | AlloySpec 23A |
| DIN 17224 | X3NiCoMoAl 15-7-3 |
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| <106 μm | 99% |
| Test Method | Property Validated |
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| Scanning electron microscopy | Particle size distribution and morphology |
| Energy dispersive X-ray spectroscopy | Alloy chemistry, contamination |
| X-ray diffraction | Phases present, contamination |
| Hall flowmeter | Powder flow rate |
| Apparent density | Powder packing density |
| Tap density test | Powder flowability |
| Sieve analysis | Particle size distribution per ASTM B214 |
| Chemical analysis | Composition per AMS 7245, oxides |
| Density measurement | Powder density vs AMS 7245 |
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| Product | Al 3003 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
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| Density | 2.73g/cm3 |
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Al 3003 Description:
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| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Iron (Fe) | 0.7% max |
| Silicon (Si) | 0.6% max |
| Copper (Cu) | 0.05-0.20% |
| Zinc (Zn) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Chromium (Cr) | 0.10% max |
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| Density | 2.73 g/cm3 |
| Melting Point | 645-650°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 43-44% IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 145-185 MPa |
| Yield Strength | 110-140 MPa |
| Elongation | 12-20% |
| Hardness | 35-55 Brinell |
| Parameter | Al 3003 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
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| Mg content | 0.1% max | 0.8-1.2% |
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| Applications | Chemical tanks, utensils | Aerospace, automotive parts |
Al 3104 Powder
Al 3104 Powder
| Product | Al 3104 Â Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
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| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-183/25 |
Al 3104 Description:
Al 3104 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAl 3104 Powder Related Information :
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| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.3% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.25% max |
| Magnesium (Mg) | 0.25% max |
| Zinc (Zn) | 0.20% max |
| Chromium (Cr) | 0.05-0.20% |
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| Density | 2.73 g/cm3 |
| Melting Point | 634-643°C |
| Thermal Conductivity | 134 W/mK |
| Electrical Conductivity | 38-42% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 150-195 MPa |
| Yield Strength | 95-120 MPa |
| Elongation | 20-30% |
| Hardness | 45-65 Brinell |
| Parameter | Al 3104 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
AlSi10 Powder
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| CAS No. | N/A |
| Appearance | Gray-Silver  Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
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| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-190/25 |
AlSi10 Description:
AlSi10 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingALSi10 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi10 Powder AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 Powder Composition| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 9-11% |
| Property | Value |
| Density | 2.7 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 150-180 W/m-K |
| Electrical Conductivity | 35-40% IACS |
| Coefficient of Thermal Expansion | 21-23 x 10<sup>-6</sup> /°C |
| Modulus of Elasticity | 80-85 GPa |
| Tensile Strength | 240-300 MPa |
| Elongation | 1-5% |
| Hardness | 80-90 Brinell |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Aerospace components | Low density combined with high strength. |
| Automotive parts | Weight reduction without compromising mechanical performance. |
| Electronic housings | Thermal management for heat dissipation combined with low weight. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Thermal management | High thermal conductivity to dissipate heat. |
| Parameter | Options |
| Particle size | 5-150 microns |
| Particle shape | Spherical, irregular |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi12, AlSi5 |
| Method | Benefits |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Pressing and sintering | Economical for high volume simpler geometries. |
| Extrusion | Continuous production of rods and tubes. |
| Isostatic pressing | Achieves full density and improves properties. |
| Heat Treatment | Details | Purpose |
| Solutionizing | 530-550°C, quench | Dissolve soluble phases |
| Artificial Aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Annealing | 350°C, slow cooling | Restores ductility |
| Alloy | AlSi10 | AlSi12 | Al6061 | Al7075 |
| Strength | High | Highest | Medium | Very High |
| Weldability | Excellent | Poor | Good | Poor |
| Corrosion Resistance | Excellent | Excellent | Excellent | Good |
| Thermal Conductivity | High | Medium | Medium | Low |
| Density | Low | Low | Low | Low |
| Cost | Low | High | Medium | High |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al, Si, Mg content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Spherical shape and flowability |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flow meter test | Maximum flow seconds |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
- What is AlSi10 alloy used for?
- AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
- Does AlSi10 require heat treatment?
- Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
- What methods can consolidate AlSi10 powder?
- AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
- Is AlSi10 weldable?
- Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
- Is AlSi10 powder safe to handle?
- Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
AlSi12 Powder
AlSi12 Powder
| Product | AlSi12 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Silvery-Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al88Si12 |
| Density | 2.7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-193/25 |
AlSi12 Description:
AlSi12 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSi12 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi12 Powder AlSi12 powder is a fine-grained aluminum-silicon alloy powder commonly used in additive manufacturing processes. It is produced by atomization, which involves melting the alloy and rapidly cooling it to form small powder particles. The resulting powder exhibits excellent flowability and can be easily processed using various additive manufacturing techniques such as selective laser melting (SLM) and electron beam melting (EBM) Overview of AlSi12 Powder AlSi12 or A413 is an aluminum casting alloy with relatively high silicon content. The addition of 12% silicon results in good wear resistance, low coefficient of thermal expansion, and high thermal conductivity. Key properties of AlSi12 powder include: Good strength and hardness Excellent wear resistance Good dimensional stability High thermal conductivity Good machinability and polishability Low specific gravity Available in various particle size distributions AlSi12 is used for producing cylinder liners, piston rings, rocker arms, connecting rods, parts requiring heat and wear resistance. The powder metallurgy approach enables complex geometries. Composition of AlSi12 Powder The typical composition of AlSi12 powder is:| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 11-13% |
| Copper (Cu) | <1% |
| Magnesium (Mg) | <1% |
| Iron (Fe) | <1% |
| Manganese (Mn) | <1% |
| Zinc (Zn) | <1% |
| Nickel (Ni) | <0.5% |
| Property | Value |
| Density | 2.7 g/cc |
| Melting Point | 560°C |
| Thermal Conductivity | 150-180 W/mK |
| Electrical Resistivity | 4-6 μΩ.cm |
| Young’s Modulus | 80-90 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 240-300 MPa |
| Compressive Strength | 600-650 MPa |
| Elongation | 3-5% |
| Hardness | 80-90 Brinell |
| Parameter | AlSi12 Powder | AlSi10Mg Powder |
| Alloy type | Cast alloy | Wrought alloy |
| Si content | 11-13% | 9-11% |
| Mg content | <1% | 0.2-0.5% |
| Strength | Higher | Lower |
| Wear resistance | Excellent | Good |
| Corrosion resistance | Moderate | Excellent |
| Machineability | Very good | Moderate |
| Applications | Wear parts, thermal management | Aerospace, marine parts |
| Cost | Lower | Higher |
AlSi50 Powder
AlSi50 Powder
| Product | AlSi50 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | AlSi |
| Density | 2.5-2-7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-194/25 |
AlSi50 Description:
AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSi50 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi50 Powder AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 Powder Composition The typical composition of AlSi50 alloy powder is:| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 48-52% |
| Property | Value |
| Density | 2.55 g/cm3 |
| Melting Point | 577°C |
| Ultimate Tensile Strength | 200-300 MPa |
| Elongation | <1% |
| Hardness | 100-120 HB |
| Thermal Conductivity | 50-90 W/m-K |
| CTE | 12-15 x 10<sup>-6</sup>/°C |
| Young’s Modulus | 80-90 GPa |
| Corrosion Resistance | Excellent |
| Applications | Benefits |
| Automotive components | Low density and excellent castability. |
| Aerospace parts | High specific strength, stable dimensions. |
| Electronic substrates | Thermal management, CTE match with ceramics. |
| Mirror blanks | Low density, machinability, stability. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Parameter | Options |
| Particle size | 10 – 150 microns |
| Particle shape | Irregular, spherical |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi40, AlSi30 |
| Method | Details |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Press and sinter | Economical for higher volume simpler shapes. |
| Casting | Leverages excellent fluidity and mold filling behavior. |
| Extrusion | For profiles, rods and tubes. |
| Heat Treatment | Details | Purpose |
| Solution heat treatment | 500-550°C, quench | Dissolve soluble phases |
| Artificial aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Stress relieving | 250°C, 2 hrs | Remove residual stresses |
| Alloy | AlSi50 | AlSi40 | AlSi30 |
| Fluidity | Highest | High | Medium |
| Castability | Excellent | Very Good | Good |
| Hardness | High | Medium | Low |
| Strength | High | Medium | Low |
| Thermal Conductivity | Medium | High | Highest |
| CTE | Low | Medium | High |
| Cost | High | Medium | Low |
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al and Si content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Shape and flow characteristics |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flowmeter test | Maximum seconds for 50g flow |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
- What is AlSi50 used for?
- AlSi50 is ideal for applications like automotive components, aerospace parts, and electronic substrates where low mass, dimensional stability, and high fluidity are critical.
- Does AlSi50 require heat treatment?
- Optional heat treatment including solutionizing and aging can be done to enhance strength by precipitating silicon particles in the microstructure.
- What methods can consolidate AlSi50 powder?
- AlSi50 powder can be consolidated to full density using metal injection molding, casting, additive manufacturing via SLM/EBM, extrusion, and sintering.
- Is AlSi50 readily weldable?
- AlSi50 has relatively poor weldability owing to high silicon content. Special filler material and techniques are required for welding this alloy.
- Is AlSi50 powder safe to handle?
- Like any fine metal powder, standard safety precautions must be taken when handling AlSi50 powder to minimize health and safety risks.
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