300M Stainless Steel Powder

Product	300M Stainless Steel Powder
CAS No.	12597-68-1
Appearance	Fine Metallic Gray Powder
Purity	≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient	Fe-Cr-Ni
Density	7.9g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-168/25

300M Stainless Steel Description:

300M Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

300M Stainless Steel Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

300M Stainless Steel Powder

300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties.

300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts

300M has a high nickel and chromium content which gives it excellent corrosion resistance comparable to 304 and 316 stainless steel. The composition is controlled within narrow ranges as shown below:

300M Stainless Steel Powder Composition

Element	Composition Range
Carbon (C)	0.05% max
Silicon (Si)	1.0% max
Manganese (Mn)	2.0% max
Phosphorus (P)	0.03% max
Sulfur (S)	0.01% max
Chromium (Cr)	24.0-26.0%
Nickel (Ni)	19.0-22.0%
Molybdenum (Mo)	4.0-5.0%
Nitrogen (N)	0.10-0.16%
Iron (Fe)	Balance

The key alloying elements like chromium, nickel, and molybdenum give 300M stainless its unique properties. The high chromium content provides excellent corrosion and oxidation resistance. Nickel further enhances this by making the steel more resistant to reducing acids. Molybdenum improves pitting and crevice corrosion resistance in chlorides.

Nitrogen is also added to stabilize the austenitic structure and increase strength through solid solution strengthening. Carbon is restricted to minimize carbide precipitation. The end result is a versatile corrosion resistant steel powder ideal for additive manufacturing.

300M Stainless Steel Powder Properties

300M stainless steel provides an excellent combination of high strength and good ductility along with outstanding corrosion resistance. Some key properties are outlined below:

300M Stainless Steel Powder Properties

Property	Value
Density	7.9 g/cm3
Melting Point	1370°C (2500°F)
Thermal Conductivity	12 W/m-K
Electrical Resistivity	72 μΩ-cm
Modulus of Elasticity	200 GPa
Poisson’s Ratio	0.29
Tensile Strength	165ksi (1140 MPa)
Yield Strength	140ksi (965 MPa)
Elongation	35%

The austenitic structure gives 300M enhanced toughness and ductility compared to martensitic grades. It also makes the steel non-magnetic. The material has good strength up to 600°C and can be used at cryogenic temperatures. Corrosion resistance is comparable to 316L grade. Wear resistance is lower than martensitic grades but machinability is excellent.

Overall, 300M offers an exceptional balance of strength, ductility, fracture toughness, and corrosion resistance making it suitable for demanding additive manufacturing applications across industries like aerospace, chemical processing, oil & gas, etc.

300M Stainless Steel Powder Applications

Industry	Common Applications
Aerospace	Engine components, structural parts, landing gear
Automotive	Valve bodies, pump parts, turbocharger components
Medical	Implants, prosthetics, surgical instruments
Chemical	Pumps, valves, pipe fittings
Oil & Gas	Downhole tools, wellhead parts, offshore components
Industrial	Food processing equipment, press plates, dies and molds
Consumer	Watch cases, jewelry, decorative artware

The excellent corrosion resistance allows 300M to withstand harsh operating environments in industries like oil & gas, chemical processing, pollution control, etc. where parts are exposed to acids, alkalis, salts, or chlorides.

In aerospace applications, it offers high strength for weight reduction combined with good creep and fatigue resistance at elevated temperatures. The austenitic structure gives excellent fracture toughness.

In medical uses like implants and surgical tools, the good biocompatibility and high strength of 300M stainless are advantageous. For consumer products, the attractive appearance and ability to polish to a mirror finish make it suitable for decorative applications.

Additive manufacturing enables producing components with complex geometries and internal features which are not possible with conventional fabrication routes. This expands the design freedom and range of applications for 300M stainless steel powder.

300M Stainless Steel Powder Specifications

300M powder is commercially available in different size ranges, morphologies, and blends tailored for various additive manufacturing processes. Some key specifications are provided below:

300M Stainless Steel Powder Specifications

Parameter	Typical Values
Particle shape	Spherical, satellite, irregular
Particle size	15-45 μm, 15-53 μm, 53-150 μm
Apparent density	2.5-4.5 g/cm3
Tap density	3.5-4.5 g/cm3
Flow rate	15-25 s/50g
Carbon content	< 0.05 wt%
Oxygen content	< 0.15 wt%
Nitrogen content	0.10-0.16 wt%
Hydrogen content	< 0.0015 wt%

Spherical powders spread easily and have good flowability for uniform layer deposition. They are ideal for SLS/DMLS processes.

Irregular and satellite morphologies provide better packing density for binder jetting.

Smaller particle sizes (~20 μm) are preferred for better resolution and surface finish.

Larger sizes (~45-150 μm) improve powder flow and reduce recoater jamming.

chemistry, especially of interstitial elements like C, N, O, H is controlled to avoid vaporization and porosity issues during printing.

Gases like nitrogen and argon may be used during atomization to minimize oxidation and hydrogen pickup. Alloying elements are adjusted to compensate for vapor losses during processing.

300M Stainless Steel Powder Handling

300M powder should be handled with care to avoid contamination or mixing with other materials. Some guidelines are provided below:

300M Stainless Steel Powder Handling

Store unopened containers in a dry, inert environment to prevent oxidation and moisture pickup

Open containers inside gloveboxes filled with argon to prevent air exposure

Use tools and containers dedicated only for 300M to prevent cross-contamination

Avoid contact with iron or carbon to prevent composition changes

Measure powder weight accurately before reuse to control blend ratios

Sieve powders before reuse to break up agglomerates and remove large particles

Do not pour powder directly back into the main container to prevent mixing of new and used powder

Clean equipment thoroughly between handling batches to prevent cross-contamination

Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.

300M Stainless Steel Powder Storage

300M powder should be stored in the following conditions:

300M Stainless Steel Powder Storage

Store in original sealed containers until ready to use

Use inert gas sealing or vacuum packaging for long-term storage

Store in a cool, dry location away from direct sunlight

Ambient temperatures between 10-25°C are ideal for storage

Avoid temperature swings and humidity which can cause condensation

Use desiccant bags when opening containers to absorb moisture

Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation

Rotate stock using a first-in-first-out (FIFO) system

Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life.

300M Stainless Steel Powder Safety

300M powder requires handling precautions similar to other fine stainless steel powders:

300M Stainless Steel Powder Safety

Use appropriate PPE during handling – gloves, respirators, eye protection

Avoid breathing powder dust – use ventilation and masks

Avoid skin contact to prevent sensitization – use gloves

Use spark-proof tools and vacuum systems designed for combustible dust

Inert gas gloveboxes provide protection during handling

Explosion proof lighting and electrical equipment are recommended

Follow SDS precautions and wear PPE mentioned during processing

Maintain cleanliness to avoid particle accumulation and minimize risks

Use dust collection systems and housekeeping procedures to lower combustible dust hazards

Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential.

300M Stainless Steel Powder Printing

300M requires optimized printing parameters tailored for the alloy:

300M Stainless Steel Printing Parameters

Laser power/energy density: 150-220 W, 50-90 J/mm3

Scan speeds: 600-1200 mm/s

Hatch spacing: 80-120 μm

Layer thickness: 20-50 μm

Counterflow argon is preferred over nitrogen

Oxygen levels below 1000 ppm prevent oxidation

Preheating to 80-150°C reduces residual stresses

Stress relief heat treatments mandatory to prevent cracking

Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models.

300M Stainless Steel Powder Post-Processing

Typical post-processing methods for 300M parts include:

300M Stainless Steel Part Post-Processing

Support removal using EDM or sand blasting

Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking

Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength

Heat treatment at 900-950°C to adjust hardness/strength

Sanding, bead blasting, grinding, polishing to improve surface finish

Passivation in nitric acid for removing heat tint and enhancing corrosion resistance

Shot peening to induce compressive stresses and improve fatigue life

Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances

Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements.

300M Stainless Steel Powder Quality Control

Extensive testing should be performed to ensure powder and printed part quality:

300M Stainless Steel Powder Testing

Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.

300M Stainless Steel Powder Storage

300M powder should be stored in the following conditions:

300M Stainless Steel Powder Storage

Store in original sealed containers until ready to use

Use inert gas sealing or vacuum packaging for long-term storage

Store in a cool, dry location away from direct sunlight

Ambient temperatures between 10-25°C are ideal for storage

Avoid temperature swings and humidity which can cause condensation

Use desiccant bags when opening containers to absorb moisture

Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation

Rotate stock using a first-in-first-out (FIFO) system

Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life.

300M Stainless Steel Powder Safety

300M powder requires handling precautions similar to other fine stainless steel powders:

300M Stainless Steel Powder Safety

Use appropriate PPE during handling – gloves, respirators, eye protection

Avoid breathing powder dust – use ventilation and mask

Avoid skin contact to prevent sensitization – use gloves

Use spark-proof tools and vacuum systems designed for combustible dust

Inert gas gloveboxes provide protection during handling

Explosion proof lighting and electrical equipment are recommended

Follow SDS precautions and wear PPE mentioned during processing

Maintain cleanliness to avoid particle accumulation and minimize risks

Use dust collection systems and housekeeping procedures to lower combustible dust hazards

Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential.

300M Stainless Steel Powder Printing

300M requires optimized printing parameters tailored for the alloy:

300M Stainless Steel Printing Parameters

Laser power/energy density: 150-220 W, 50-90 J/mm3

Scan speeds: 600-1200 mm/s

Hatch spacing: 80-120 μm

Layer thickness: 20-50 μm

Counterflow argon is preferred over nitrogen

Oxygen levels below 1000 ppm prevent oxidation

Preheating to 80-150°C reduces residual stresses

Stress relief heat treatments mandatory to prevent cracking

Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models.

300M Stainless Steel Powder Post-Processing

Typical post-processing methods for 300M parts include:

300M Stainless Steel Part Post-Processing

Support removal using EDM or sand blasting

Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking

Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength

Heat treatment at 900-950°C to adjust hardness/strength

Sanding, bead blasting, grinding, polishing to improve surface finish

Passivation in nitric acid for removing heat tint and enhancing corrosion resistance

Shot peening to induce compressive stresses and improve fatigue life

Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances

Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements.

300M Stainless Steel Powder Quality Control

Extensive testing should be performed to ensure powder and printed part quality:

300M Stainless Steel Powder Testing

Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.	Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.
300M Stainless Steel Powder Storage	300M Stainless Steel Powder Storage
300M powder should be stored in the following conditions:	300M powder should be stored in the following conditions:
300M Stainless Steel Powder Storage	300M Stainless Steel Powder Storage
Store in original sealed containers until ready to use	Store in original sealed containers until ready to use
Use inert gas sealing or vacuum packaging for long-term storage	Use inert gas sealing or vacuum packaging for long-term storage
Store in a cool, dry location away from direct sunlight	Store in a cool, dry location away from direct sunlight

300M Stainless Steel Part Testing

Test	Details
Density	Archimedes’, Helium pycnometry
Surface roughness	Profilometer, interferometry
Hardness	Rockwell, Vickers, Brinell
Tensile strength	ASTM E8
Microstructure	Optical microscopy, image analysis
Layer bonding	Electron microscopy, dye penetrant
Porosity	X-ray tomography, image analysis
Surface defects	Penetrant testing, microscopy

Comprehensive testing as per industrial standards ensures consistent powder quality and printed part performance. It minimizes defects and prevents part failures in service.

Advantages of 300M Stainless Steel Powder

Some of the advantages of using 300M powder for additive manufacturing include:

Excellent corrosion resistance comparable to 316L stainless steel

High strength with good ductility and fracture toughness

Can be processed easily using laser powder bed fusion, binder jetting, etc.

Good dimensional accuracy and surface finish in printed parts

Performs well in harsh environments and at elevated temperatures

Can produce complex geometries not possible with conventional methods

Parts can be heat treated to tailor properties like hardness, strength, etc.

Offers design flexibility not limited by typical manufacturing constraints

Saves material, energy, and costs versus subtractive methods

Widely available from leading suppliers to ensure reliable material supply

The combination of outstanding material properties, advanced manufacturability, and customizability make 300M an ideal alloy for mission-critical AM components across industries.

Limitations of 300M Stainless Steel Powder

300M also has some limitations to consider:

More expensive than common alloys like 316L or 17-4PH stainless

Requires optimized processing parameters tailored for the alloy

Sensitive to contamination from improper powder handling

Need for hot isostatic pressing (HIP) to eliminate internal voids

Lower wear resistance than martensitic stainless steel powders

Requires post-processing and finishing operations

High thermal stresses can cause cracking; heat treatments mandatory

Oxidation and nitrogen absorption can occur during processing

Parts may require supports to avoid deformation during printing

Limited number of suppliers compared to more common alloys

The specialized composition, high cost, and need for controlled processing conditions limit its use to critical applications where performance justifies the higher cost.

300M vs 316L vs 17-4PH Stainless Steel Powder

How does 300M compare against other popular stainless steel powders like 316L and 17-4PH?

Comparison of Stainless Steel Powders

Alloy	Composition	Properties	Applications
300M	High Ni, Cr, Mo	Excellent corrosion resistance, good ductility and toughness, high strength to 600°C	Aerospace, oil & gas, chemical, high temp uses
316L	Medium Ni, Cr	Excellent corrosion resistance, readily weldable, good bio-compatibility	Marine hardware, medical implants, food processing
17-4PH	Medium Ni, Cr + Cu	High hardness and strength, good corrosion resistance, heat treatable	Aerospace, tooling, automotive, plastic molds

300M provides the best combination of corrosion resistance and useful strength at elevated temperatures. 17-4PH is preferred for applications

300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties.

300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts.

Here is more content continuing the comparison between 300M, 316L, and 17-4PH stainless steel powders:

Detailed Comparison

300M has higher tensile strength than 316L and lower ductility. It maintains strength up to     600°C better than 316L.

2 316L has the best all-round corrosion resistance followed by 300M and 17-4PH. 300M resists  pitting and crevice corrosion better than 316L.

17-4PH achieves the highest hardness after heat treatment but has lower toughness than 300M and 316L.

300M has higher nickel content than 316L and 17-4PH which improves corrosion resistance. 17-4PH contains copper for precipitation hardening.

300M is used in specialized applications requiring strength at elevated temperatures like aerospace components. 316L is widely used in corrosive environments across industries where high strength is not critical.

17-4PH suits applications requiring high hardness like molds, tooling, and wear-resistant parts for automotive and consumer uses.

300M and 17-4PH powders are more expensive than common 316L powder. 17-4PH is relatively easier to process by laser sintering than 300M.

All three are readily weldable grades in the annealed/solutionized condition. 17-4PH requires aging treatment after welding to restore properties.

300M requires stress relieving heat treatments after printing to prevent cracking. 17-4PH is typically H900 heat treated post-build for optimal properties.

In summary, 300M fills a niche between generalized corrosion resistance of 316L and high strength/hardness of martensitic 17-4PH. It provides the best elevated temperature properties crucial for aerospace applications.

300M Stainless Steel Powder Questions

Here are some common questions asked about 300M stainless steel powder:

300M Stainless Steel Powder FAQs

Q: What particle size is best for printing 300M stainless steel?

A: 15-45 microns is recommended for SLM/DMLS. Larger sizes 45-100 microns improve flowability but reduce resolution.

Q: What is the typical density achieved for 300M parts printed by laser powder bed fusion?

A: Printed density over 99% is achievable with optimized parameters. HIP helps eliminate internal voids.

Q: What is the typical surface roughness of as-printed 300M parts?

A: Around 10-15 microns Ra surface roughness is typical, which can be reduced to under 1 micron by polishing.

Q: Does 300M require any post-processing heat treatments?

A: Yes, stress-relieving at 1065-1120°C to prevent cracking followed by cooling at <50°C/hr is recommended.

Q: What are some typical applications of binder-jet printed 300M parts?

A: Tooling components, jigs, fixtures, plastic injection molds are common applications benefitting from the hardness and corrosion resistance.

Q: How should unused 300M powder be stored for reuse?

A: In a dry, inert atmosphere sealed container at 10-25°C for up to 1 year. Store away from iron contamination.

Q: Can you heat treat 300M to increase its hardness?

A: Yes, aging at 900-950°C can increase hardness up to 38 HRC similar to precipitation hardening grades.

This covers some key questions about 300M powder. Please reach out for any other specific queries.

AerMet100 Stainless Steel Powder

Product	AerMet 100 Stainless Steel Powder
CAS No.	12060-00-3
Appearance	Gray or Metallic Powder
Purity	≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient	Fe-13Cr-3Ni-1Mo-0.25C
Density	8.2g/cm3
Molecular Weight	155-165 g/mol
Product Codes	NCZ-DCY-177/25

AerMet100 Stainless Steel Description:

AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AerMet100 Stainless Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

AerMet100 Stainless Steel Powder

AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting.

This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details.

AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include:

High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC.

Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%.

Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses.

Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service.

Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments.

Weldability – The low carbon content allows for good weldability using standard fusion welding methods.

Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties.

This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads.

AerMet100 Stainless Steel Powder Composition

AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:

Element	Weight %
Iron (Fe)	Balance
Chromium (Cr)	15.0 – 17.0
Nickel (Ni)	7.0 – 10.0
Cobalt (Co)	8.0 – 10.0
Molybdenum (Mo)	4.0 – 5.0
Manganese (Mn)	< 1.0
Silicon (Si)	< 1.0
Carbon (C)	< 0.03

The key alloying elements and their effects are:

Chromium – Provides corrosion and oxidation resistance

Nickel – Increases toughness and ductility

Cobalt – Solid solution strengthener, increases strength

Molybdenum – Solid solution strengthener, increases strength and creep resistance

Manganese & Silicon – Deoxidizers to improve powder manufacturability

Carbon – Kept low for better weldability

The combination of these elements gives AerMet100 stainless steel its unique set of properties.

AerMet100 Stainless Steel Powder Properties

AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:

Property	As-Built	Heat Treated
Density	7.9 g/cc	7.9 g/cc
Porosity	< 1%	< 1%
Surface Roughness (Ra)	15-25 μm	15-25 μm
Hardness	30-35 HRC	34-38 HRC
Tensile Strength	170-190 ksi	190-220 ksi
Yield Strength (0.2% Offset)	160-180 ksi	180-210 ksi
Elongation	8-13%	10-15%
Reduction of Area	15-25%	15-25%
Modulus of Elasticity	27-30 Msi	29-32 Msi
CTE (70-400°C)	11-12 μm/m°C	11-12 μm/m°C
Conductivity	25-30% IACS	25-30% IACS

The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount.

AerMet100 Stainless Steel Powder Applications

The unique properties of AerMet100 make it an excellent choice for the following applications:

Aerospace

Structural brackets, braces, fuselage components

Landing gear parts, wing components, empennage

Engine mounts, exhaust components

Turbine blades, impellers, compressor parts

High-strength fasteners, bolts, nuts, rivets

Oil & Gas

Downhole drill tools and components

Wellhead parts, valves, pumps

Pressure vessels, pipe fittings

Subsea/offshore structural parts

Automotive

Power generation components

Drive systems parts like gears, shafts

Structural braces, chassis components

High-performance racing components

Industrial

Robotics parts subject to wear and impact

Dies, molds, tooling

Fluid handling parts like valves and pumps

Other high-cycle loaded components

The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well.

AerMet100 Stainless Steel Powder Specifications

Specification	Grade/Alloy
AMS 7245	AerMet100
ASTM F3056	AlloySpec 23A
DIN 17224	X3NiCoMoAl 15-7-3

Typical size distributions for AM processing are:

Particle Size	Distribution
15-53 μm	98%
<106 μm	99%

Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy.

Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245.

Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping.

Storage and Handling

To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply:

Store sealed containers in a cool, dry place away from moisture and sources of contamination

Avoid exposing powder to high humidity (>60% RH) for prolonged time

Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation

Pour and transfer powder in inert environments with low oxygen content if possible

Use powder handling equipment and accessories made from compatible materials to prevent contamination

Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties

Conduct testing of used powder to ensure it still meets all specifications for reuse

Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability.

Safety Information

Wear PPE when handling powder – gloves, respirator mask, goggles

Avoid skin contact to prevent possible allergic reactions

Prevent inhalation of fine powders over long periods

Ensure adequate ventilation and dust collection when processing

Use non-sparking tools to dispense and handle powder

Inert gas blanketing is recommended for powder handling

Follow all applicable safety data sheet (SDS) guidelines

Dispose according to local regulations and ensure containment

AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised.

Inspection and Testing

To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:

Test Method	Property Validated
Visual inspection	Powder flowability, contamination
Scanning electron microscopy	Particle size distribution and morphology
Energy dispersive X-ray spectroscopy	Alloy chemistry, contamination
X-ray diffraction	Phases present, contamination
Hall flowmeter	Powder flow rate
Apparent density	Powder packing density
Tap density test	Powder flowability
Sieve analysis	Particle size distribution per ASTM B214
Chemical analysis	Composition per AMS 7245, oxides
Density measurement	Powder density vs AMS 7245

Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc.

AerMet100 Stainless Steel Powder Comparison to Similar Materials

Alloy	Strength	Ductility	Weldability	Cost
AerMet100	Very high	Moderate	Fair	Moderate
17-4PH	High	Low	Poor	Low
Custom 465	Very high	Low	Poor	High
316L	Moderate	High	Excellent	Low
Inconel 718	High	High	Moderate	Very high

Advantages of AerMet100:

Higher strength than 17-4PH and 316L

Better ductility than Custom 465 for higher impact resistance

More weldable than precipitation hardening alloys

Lower cost than Inconel 718

Limitations of AerMet100:

Lower ductility/fracture toughness than austenitic 316L

Inferior weldability compared to 316L

Higher cost than 17-4PH or 316L

Lower strength than Custom 465 in peak aged condition

Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes.

FAQ

Q: What are the key benefits of AerMet100 alloy?

A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications.

Q: What heat treatment is used for AerMet100?

A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness.

Q: What welding methods can be used to join AerMet100 parts?

A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints.

Q: How does AerMet100 compare to maraging steels for AM?

A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging.

Q: Can AerMet100 be machined after AM processing?

A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining.

Q: What particle size range of AerMet100 powder is optimal for AM?

A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.

AlMgScZr Powder

Product	AlMgScZr Powder
CAS No.	N/A
Appearance	Gray Metallic Powder
Purity	≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient	Al-Mg-Sc-Zr
Density	2.6-2.7g/cm3
Molecular Weight	270g/mol
Product Codes	NCZ-DCY-189/25

AlMgScZr Description:

AlMgScZr Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlMgScZr Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

AlMgScZr Powder

AlMgScZr powder is an aluminum alloy containing magnesium, scandium and zirconium as the main alloying elements. It exhibits excellent strength, weldability and corrosion resistance while maintaining the low density advantage of aluminum

Overview of AlMgScZr Powder

AlMgScZr powder is an aluminum alloy containing magnesium, scandium and zirconium as the main alloying elements. It exhibits excellent strength, weldability and corrosion resistance while maintaining the low density advantage of aluminum.

Key properties and advantages of AlMgScZr powder include:

AlMgScZr Powder Properties and Characteristics

Properties	Details
Composition	Al-Mg-Sc-Zr alloy
Density	2.7 g/cc
Particle shape	Spherical
Size range	10-75 microns
Apparent density	Up to 60% of true density
Flowability	Excellent
Strength	Very high for Al alloy powder
Weldability	Excellent

AlMgScZr Powder Composition

Element	Weight %
Aluminum	Balance
Magnesium	0.2-1%
Scandium	0.2-0.7%
Zirconium	0.05-0.25%
Silicon	0.1% max
Iron	0.1% max
Copper	0.1% max

Aluminum forms the matrix providing low density

Magnesium enhances strength through solid solution strengthening

Scandium enables precipitation hardening for peak strength

Zirconium promotes fine recrystallized grain structure

Other elements present only as impurities

AlMgScZr Powder Physical Properties

Property	Values
Density	2.7 g/cc
Melting point	640-655°C
Electrical resistivity	4.5-5.5 μΩ-cm
Thermal conductivity	150-180 W/mK
Thermal expansion	21-24 x 10^-6 /K
Maximum service temperature	250°C

Very low density compared to steels and titanium alloys

Melting point is moderately high for an aluminum alloy

High electrical and thermal conductivity

Relatively high CTE necessitates design considerations

Can be used for prolonged periods up to 250°C

The properties make AlMgScZr well suited for lightweight structural applications across automotive, aerospace and other sectors.

AlMgScZr Powder Mechanical Properties

Property	Values
Yield strength	400-500 MPa
Tensile strength	480-570 MPa
Elongation	7-10%
Hardness	115-150 HB
Shear strength	330 MPa
Fracture toughness	29-35 MPa√m

Very high strength for an aluminum alloy

Significantly stronger than other non heat-treatable Al alloys

Reasonable ductility in peak aged condition

Relatively high fracture toughness

Strength can be tailored through aging treatment

The properties make AlMgScZr an exceptional choice for structural parts needing high strength-to-weight ratio.

AlMgScZr Powder Applications

Sector	Uses
Aerospace	Airframes, wings, fuselage skins
Automotive	Chassis, suspension parts
Industrial	Robot arms, lifting equipment
Additive manufacturing	High performance components

Some specific product uses:

Aircraft structural frames, bulkheads, wing spars

Automotive transmission casings, engine blocks

Industrial robot arms, lifting equipment

Additive manufacturing of topology optimized components

Electronic enclosures needing thermal management

AlMgScZr provides maximum strength with minimum weight penalty across these critical applications.

AlMgScZr Powder Standards

Standard	Description
ASTM B951	Standard for precipitation hardened aluminum alloys
DIN 1718	Aluminum and aluminum alloys designations
EN 586-2	Forgings for high strength structural applications
AMS 4413	Aluminum alloy powder compositions for additive manufacturing

These define:

Chemical composition limits of AlMgScZr

Required mechanical properties in peak aged condition

Approved powder production method – inert gas atomization

Impurity limits for elements like Fe

Quality testing protocols

Proper handling and storage

Meeting certification requirements ensures optimal alloy performance.

AlMgScZr Powder Particle Size Distribution

Particle Size	Characteristics
10-25 microns	Ultrafine powder used in laser AM processes
25-45 microns	Common size range for laser bed and binder jetting
45-75 microns	Larger sizes used in cold spraying

Finer powder provides higher resolution and surface finish

Coarser powder suitable for high deposition rate processes

Size range tailored based on AM production method used

Spherical morphology maintained in all sizes

Controlling particle size distribution and shape is critical for AM processing, packing density, and final part properties.

AlMgScZr Powder Apparent Density

Apparent Density	Details
Up to 60% of true density	For spherical powder shape
1.5 – 1.7 g/cc	Improves with greater packing density

Spherical morphology provides high apparent density

Higher density improves powder flow and bed packing in AM

Reduces entrapped gas porosity in final part

Maximizing density minimizes press cycle time

Higher apparent density results in better manufacturing productivity and part performance.

AlMgScZr Powder Production Method

Method	Details
Gas atomization	High pressure inert gas breaks up molten metal stream into fine droplets
Vacuum induction melting	High purity input materials melted in vacuum
Multiple remelting	Improves chemical homogeneity
Sieving	Classifies powder into different particle size fractions

Gas atomization with inert gas produces clean, spherical powder

Vacuum processing minimizes gaseous impurities

Multiple remelts improve uniformity of composition

Post-processing provides particle size distribution control

AlMgScZr Powder Handling and Storage

Recommendation	Reason
Ensure proper ventilation	Avoid exposure to fine metallic particles
Use appropriate PPE	Prevent accidental inhalation or ingestion
Avoid ignition sources	Powder can combust in oxygen atmosphere
Follow safe protocols	Reduce health and fire hazards
Store sealed containers	Prevent contamination or oxidation

AlMgScZr powder is relatively stable but general precautions are still recommended for safe handling and maintaining purity.

AlMgScZr Powder Inspection and Testing

Test	Details
Chemical analysis	Verifies composition using OES or XRF spectroscopy
Particle size distribution	Laser diffraction analysis
Apparent density	Hall flowmeter test per ASTM B212 standard
Powder morphology	SEM imaging of particle shape
Flow rate analysis	Gravity flow rate through specified nozzle
Moisture measurement	Loss on drying test

Testing ensures the powder meets the required chemical purity, particle characteristics, apparent density, morphology, and flow specifications as per applicable standards.

AlMgScZr Powder Pros and Cons

Advantages of AlMgScZr Powder

Very high strength for an aluminum alloy

Retains strength up to 250°C

Excellent corrosion resistance

High fracture toughness and fatigue strength

Good weldability using conventional techniques

Low density provides weight savings

Limitations of AlMgScZr Powder

Relatively expensive compared to other aluminum grades

Requires controlled heat treatment for optimal properties

Limited high temperature creep resistance

Restricted hot formability in peak aged condition

Susceptible to galvanic corrosion if improperly protected

Comparison With 6061 Aluminum Alloy Powder

AlMgScZr vs 6061 Al Alloy Powder

Parameter	AlMgScZr	6061 Al
Density	2.7 g/cc	2.7 g/cc
Tensile strength	480-570 MPa	250-310 MPa
Yield strength	400-500 MPa	55-275 MPa
Weldability	Excellent	Good
Corrosion resistance	Excellent	Good
Cost	High	Low
Uses	Aerospace, automotive	General applications

AlMgScZr provides much higher strength and corrosion resistance

6061 Al offers moderate strength at low cost

AlMgScZr preferred for critical structural components

6061 Al widely used for general applications

AlMgScZr Powder FAQs

Q: What are the main applications of AlMgScZr powder?

A: Key applications are aerospace components like airframes and wings, automotive parts like chassis and wheels, industrial robot arms and lifting equipment, and additive manufacturing of high performance topology optimized components.

Q: How does scandium strengthen AlMgScZr alloy?

A: Scandium enables precipitation hardening by forming nano-scale Al3Sc precipitates during aging treatment. This impedes dislocation movement substantially increasing the strength.

Q: What precautions should be taken when working with AlMgScZr powder?

A: Recommended precautions include proper ventilation, avoiding ignition sources, using appropriate PPE, following safe handling protocols, inert atmosphere, and storing sealed containers away from moisture or contaminants.

Q: How does AlMgScZr compare with AlZnMgCu alloy powder?

A: AlMgScZr provides higher strength, weldability, and corrosion resistance than 7000 series Al alloys like AlZnMgCu. It is preferred for critical structural parts while AlZnMgCu is more economical.