TiNb Alloy Powder
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TiNb Alloy Powder
| Product | TiNb Alloy Powder |
| CAS No. | 7440-03-1 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Ti-Nb |
| Density | 140.733g/cm3 |
| Molecular Weight | 128.8g/mol |
| Product Codes | NCZ-DCY-271/25 |
TiNb Alloy Description:
TiNb Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
TiNb Alloy Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
TiNb Alloy Powder
Titanium niobium (TiNb) alloy powder is an advanced material with excellent properties for use in biomedical, aerospace, automotive and other demanding applications. This article provides a comprehensive guide to TiNb alloy powder covering composition, properties, processing, applications, specifications, suppliers, costs, handling and more.
Introduction to TiNb Alloy Powder
TiNb alloy powder is composed of titanium and niobium metals. It offers a unique combination of high strength, low density, biocompatibility, corrosion resistance, fatigue and creep resistance at high temperatures.
TiNb alloys are part of a broader class of titanium intermetallic materials that have superior physical, chemical and mechanical properties compared to pure titanium. The addition of niobium as an alloying element enhances certain properties and allows tailoring TiNb alloys for specific applications.
Some key advantages of TiNb alloy powder include:
High strength-to-weight ratio
Ability to withstand extreme temperatures and stresses
Resists wear, abrasion and corrosion in harsh environments
Biocompatible and non-toxic for medical uses
Can be processed into complex shapes using additive manufacturing
Provides design flexibility for engineers
TiNb alloys compete with nickel and cobalt-based superalloys in the aerospace industry. They also offer an alternative to stainless steels for biomedical implants and devices. TiNb alloys are enabling new applications and designs not possible with other materials.
This article provides a technical reference covering the composition, properties, processing, applications, specifications, costs and other practical aspects of TiNb alloy powder.
TiNb Alloy Powder Composition
TiNb alloys contain primarily titanium and niobium as the key constituent elements. The niobium content typically ranges from 10% to 50% by weight, with the balance being titanium.
The ratio of Ti to Nb can be adjusted to create different grades of TiNb alloys optimized for certain properties. Some common TiNb grades include:
Ti-10Nb – 10% niobium, 90% titanium
Ti-35Nb – 35% niobium, 65% titanium
Ti-45Nb – 45% niobium, 55% titanium
Ti-50Nb – 50% niobium, 50% titanium
Additionally, small amounts of other elements like zirconium, tantalum, molybdenum, chromium may be added to further enhance properties. Oxygen and nitrogen may also be present as impurities.
Table 1: Chemical composition of common TiNb alloy grades
| Alloy Grade | Niobium Content | Titanium Content |
| Ti-10Nb | 10% | 90% |
| Ti-35Nb | 35% | 65% |
| Ti-45Nb | 45% | 55% |
| Ti-50Nb | 50% | 50% |
Controlling the composition is critical to achieve the desired properties in the final TiNb alloy product. Powder metallurgy techniques allow precise mixing of the constituent metals into an alloy powder feedstock.
TiNb Alloy Powder Properties
TiNb alloys exhibit a range of useful physical, mechanical and chemical properties that make them suitable for high performance applications. Some key properties include:
Physical Properties
Density – 4.5 to 5.5 g/cm3, lower than steel and nickel alloys
Melting point – 1550 to 1750°C depending on composition
Electrical resistivity – 0.5 to 0.6 μΩ.m, higher than pure titanium
Thermal conductivity – 6 to 22 W/m.K, lower than titanium
Mechanical Properties
Tensile strength – 500 to 1100 MPa, increases with niobium content
Yield strength – 300 to 900 MPa
Elongation – 10% to 25%
Hardness – 200 to 350 HV
Fatigue strength – 400 to 600 MPa
Other Properties
Corrosion resistance – Excellent due to protective oxide layer
Wear resistance – Better than titanium due to hardness
Biocompatibility – Non-toxic and non-allergenic
By adjusting the Ti/Nb ratio, properties like strength, ductility, hardness and elastic modulus can be optimized as per application requirements.
Table 2: Typical properties of Ti-35Nb alloy
| Property | Value |
| Density | 5.2 g/cm3 |
| Melting point | 1600°C |
| Tensile strength | 650 MPa |
| Yield strength | 550 MPa |
| Elongation | 15% |
| Elastic modulus | 60 GPa |
| Hardness | 250 HV |
TiNb Alloy Powder Applications
The unique properties of TiNb alloys make them suitable for demanding applications in various industries:
Aerospace
Engine components – blades, discs, fasteners
Airframe parts – landing gear, wings, fuselage
Hydraulic systems – pumps, valves, actuators
Automotive
Valve springs, engine valves
Connecting rods, turbocharger rotors
Motor racing components
Biomedical
Orthopedic implants – knee, hip
Dental implants, crowns
Surgical instruments
Medical devices
Chemical Industry
Heat exchangers, reactors
Pumps, valves, pipes
Corrosion-resistant equipment
Other Applications
Sporting goods – golf clubs, bike frames
High-end watches and jewelry
Electrical contacts and connectors
High temperature furnace parts
The combination of strength, temperature resistance, corrosion resistance and biocompatibility allows TiNb alloys to substitute heavier materials across these industries.
Table 3: TiNb alloy applications by industry
| Industry | Applications |
| Aerospace | Engine components, airframe parts, hydraulic systems |
| Automotive | Valve springs, engine valves, connecting rods |
| Biomedical | Implants, dental, surgical instruments, devices |
| Chemical | Heat exchangers, reactors, pumps, valves |
| Other | Sporting goods, watches, electrical contacts, furnace parts |
TiNb Alloy Powder Processing
TiNb alloy powder can be produced via different processing routes:
Metal Powder Blending
elemental titanium and niobium powders are blended together in the required composition
blended powder mixture is mechanically alloyed to form the TiNb alloy powder
Gas Atomization
molten TiNb alloy is atomized with an inert gas into fine droplets
droplets solidify into spherical alloy powder particles
Plasma Rotating Electrode Process (PREP)
TiNb electrode rod is melted using plasma arc and spun at high speeds
centrifugal force causes droplets to break off and solidify into particles
Hydride-Dehydride (HDH) Method
Ti and Nb metals are converted into brittle hydride powders
hydride powders are blended, dehydrided, crushed and sieved
The particle size, morphology, flowability and microstructure of the powder can be controlled by selecting the appropriate manufacturing process. This influences the final properties after consolidation.
Table 4: TiNb alloy powder production methods
| Method | Description | Particle Size | Morphology |
| Mechanical alloying | Blending and milling Ti and Nb powders | 10 – 50 microns | Irregular, angular |
| Gas atomization | Inert gas atomization of molten alloy | 15 – 150 microns | Spherical |
| Plasma rotating electrode | Centrifugal disintegration of melted electrode | 50 – 150 microns | Spherical |
| HDH process | Hydriding, dehydriding, crushing blended powders | 10 – 63 microns | Irregular, angular |
Consolidation of TiNb Alloy Powder
TiNb alloy powder can be converted into full-density components using various powder metallurgy consolidation techniques:
Hot Isostatic Pressing (HIP)
encapsulated powder is HIP ped at high temperature and pressure
Vacuum Sintering
powder is compacted and sintered in vacuum furnace
Spark Plasma Sintering
powder is simultaneously heated and compressed by pulsed DC current
Metal Injection Molding (MIM)
powder is mixed with binder, molded, debinded and sintered
Additive Manufacturing
powder bed fusion (SLM, EBM) or directed energy deposition (DED)
HIP and vacuum sintering can achieve close to full density while retaining fine microstructure. Additive manufacturing offers greater geometric freedom. The consolidation process can be optimized to achieve the desired properties.
Table 5: TiNb alloy powder consolidation techniques
| Method | Description | Density | Microstructure | Geometry |
| HIP | High pressure, high temperature | Near full density | Fine | Simple shapes |
| Vacuum sintering | Sintering in vacuum furnace | Near full density | Fine | Simple shapes |
| Spark plasma sintering | Pulsed current and pressure | Full density | Ultrafine | Simple shapes |
| Metal injection molding | Powder + binder molding | Near full density | Ultrafine | Complex shapes |
| Additive manufacturing | Powder bed fusion or directed energy deposition | Near full density | Coarse | Complex shapes |
Specifications for TiNb Alloy Powder
TiNb alloy powder is available in various specifications tailored for different applications:
Compositions: Grades with 10% to 50% niobium content
Particle Size: 10 to 150 microns
Morphology: Spherical, irregular or blended
Production Method: Gas atomized, HDH, blended elemental
Purity: >99.5% titanium, >99.8% niobium
Oxygen Content: <2000 ppm
Flowability: Hall flow rate > 23 sec/50g
Apparent Density: ≥ 2.5 g/cc
Tap Density: ≥ 3.5 g/cc
Chemical composition, particle size distribution, morphology, flow rate and density are commonly specified properties. Custom alloys and powder specifications can be produced for specific applications.
Table 6: Typical specification of Ti-35Nb gas atomized powder
| Parameter | Specification |
| Alloy composition | Ti-35Nb |
| Particle size | 15 to 45 microns |
| Morphology | Spherical |
| Production method | Gas atomization |
| Purity | Ti >99.5%, Nb >99.8% |
| Oxygen content | <1500 ppm |
| Flow rate | >38 sec/50g |
| Apparent density | ≥ 2.7 g/cc |
| Tap density | ≥ 4.2 g/cc |
Table 7: TiNb alloy powder suppliers
| Company | Materials | Production Methods |
| AP&C | Ti, Nb, TiNb alloys | Gas atomization |
| Atlantic Equipment Engineers | Ti, Nb, TiNb alloys | Gas atomization, blending |
| TLS Technik | TiNb alloys | Gas atomization |
| Metal Technology | TiNb alloys | Blended elemental, prealloyed |
| Sandvik Osprey | TiNb alloys | Gas atomization |
| Carpenter Additive | Custom TiNb alloys | Gas atomization |
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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Related products
18Ni300 Powder
18Ni300 Powder
| Product | 18Ni300 Powder |
| CAS No. | 7440-02-0 |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | 18Ni |
| Density | 8.2g/cm3 |
| Molecular Weight | 58.69g/mol |
| Product Codes | NCZ-DCY-191/25 |
18Ni300 Description:
18Ni300 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
18Ni300 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Best 18Ni300 Powder for 3D printing
18Ni300 powder is a high-performance alloy composed primarily of nickel (Ni) and a balanced blend of other elements such as chromium (Cr), molybdenum (Mo), and manganese (Mn).
| Metal Powder | Size | Quantity | Price/kg |
| 18Ni300 | 15-53μm | 1KG | 72 |
| 10KG | 43 | ||
| 100KG | 35.8 |
Properties and Characteristics of 18Ni300 Powder
18Ni300 powder boasts a unique combination of properties that make it a highly sought-after material for 3D printing applications. Here are some of its key characteristics:
| Property | Description |
| High Strength and Toughness | Even after 3D printing, 18Ni300 parts exhibit exceptional strength and toughness, making them ideal for demanding applications. Imagine a 3D-printed gear that can withstand incredible pressure without breaking – that’s the power of 18Ni300. |
| Excellent Wear Resistance | This material stands up to wear and tear remarkably well. Think of a 3D-printed mold that retains its shape and function even after countless uses. |
| Low-Carbon Content | The low carbon content minimizes the risk of cracking during the 3D printing process, ensuring smooth and reliable production. |
| Good Weldability | 18Ni300 parts can be readily welded, allowing for the creation of complex structures or the joining of 3D-printed components with traditional manufacturing techniques. |
| High Dimensional Accuracy | The spherical shape and consistent particle size of 18Ni300 powder contribute to excellent dimensional accuracy in the final 3D-printed parts. |
Specifying Your Needs: Specifications, Sizes, and Grades
When selecting 18Ni300 powder for your 3D printing project, it’s crucial to consider the specific requirements of your application. Here’s a breakdown of some key specifications to keep in mind:
| Specification | Description |
| Particle Size | The size of the powder particles significantly impacts the final properties and printability of the 3D-printed part. Finer powders generally offer better surface finish and detail but may require specialized printing equipment. |
| Flowability | The powder’s ability to flow freely is essential for even distribution during the 3D printing process. Good flowability ensures consistent material deposition and minimizes printing defects. |
| Apparent Density | This refers to the weight of powder per unit volume. It’s a crucial factor for determining the amount of material needed for your print and optimizing printing parameters. |
| Grade | Different grades of 18Ni300 powder may offer variations in composition or properties to cater to specific application needs. For instance, some grades might prioritize higher strength, while others focus on improved machinability. |
Understanding the Options: Available Sizes and Standards
18Ni300 powder is typically available in a range of particle sizes to suit various 3D printing technologies. Some common size ranges include:
15-45 micrometers (µm)
45-75 µm
75-100 µm
The choice of particle size depends on the specific 3D printing process and the desired part properties. For example, laser beam melting (LBM) often utilizes finer powders (15-45 µm) for high-resolution printing, while electron beam melting (EBM) can handle slightly larger particles (45-75 µm).
Several industry standards govern the quality and specifications of metal powders for additive manufacturing, including 18Ni300 powder. Here are some relevant standards to be aware of:
ASTM International (ASTM) F3049 – Standard Specification for Metal Powders Used in Additive Manufacturing Processes
Aerospace Material Specifications (AMS) 5649 – Additive Manufacturing Powder, Maraging Steel, 18Ni-3Co-3Mo-0.5Ti
Frequently Asked Questions (FAQ) About 18Ni300 Powder
Q: What are the advantages of using 18Ni300 powder for 3D printing?
A: 18Ni300 powder offers a compelling combination of high strength, toughness, excellent wear resistance, and good weldability. It also boasts low-carbon content for minimized cracking risk and good dimensional accuracy in printed parts.
Q: What are some limitations of 18Ni300 powder?
A: Compared to some other metal powders, 18Ni300 may require a post-printing heat treatment process to achieve its full strength and toughness potential. Additionally, the material can be more expensive than some commonly used 3D printing materials.
Q: Is 18Ni300 powder safe to handle?
A: Metal powders, including 18Ni300, can pose health risks if inhaled. It’s crucial to follow proper safety protocols when handling these materials, including using appropriate personal protective equipment (PPE) and working in a well-ventilated environment.
Q: What are the future prospects for 18Ni300 powder in 3D printing?
A: With ongoing research and development, 18Ni300 powder is expected to play an increasingly significant role in 3D printing. Advancements in powder production technologies and 3D printing processes could further enhance the printability and properties of this versatile material, unlocking new possibilities for high-performance metal additive manufacturing.
By understanding the composition, properties, applications, and supplier landscape of 18Ni300 powder, you’re well-equipped to leverage this powerful material for your 3D printing projects. Remember to carefully consider your specific needs and consult with reputable suppliers to ensure you select the optimal 18Ni300 powder for your application.
AerMet100 Stainless Steel Powder
AerMet100 Stainless Steel Powder
| Product | AerMet 100 Stainless Steel Powder |
| CAS No. | 12060-00-3 |
| Appearance | Gray or Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-13Cr-3Ni-1Mo-0.25C |
| Density | 8.2g/cm3 |
| Molecular Weight | 155-165 g/mol |
| Product Codes | NCZ-DCY-177/25 |
AerMet100 Stainless Steel Description:
AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AerMet100 Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AerMet100 Stainless Steel Powder
AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting.
This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details.
AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include:
High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC.
Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%.
Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses.
Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service.
Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments.
Weldability – The low carbon content allows for good weldability using standard fusion welding methods.
Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties.
This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads.
AerMet100 Stainless Steel Powder Composition
AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 15.0 – 17.0 |
| Nickel (Ni) | 7.0 – 10.0 |
| Cobalt (Co) | 8.0 – 10.0 |
| Molybdenum (Mo) | 4.0 – 5.0 |
| Manganese (Mn) | < 1.0 |
| Silicon (Si) | < 1.0 |
| Carbon (C) | < 0.03 |
The key alloying elements and their effects are:
Chromium – Provides corrosion and oxidation resistance
Nickel – Increases toughness and ductility
Cobalt – Solid solution strengthener, increases strength
Molybdenum – Solid solution strengthener, increases strength and creep resistance
Manganese & Silicon – Deoxidizers to improve powder manufacturability
Carbon – Kept low for better weldability
The combination of these elements gives AerMet100 stainless steel its unique set of properties.
AerMet100 Stainless Steel Powder Properties
AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:
| Property | As-Built | Heat Treated |
| Density | 7.9 g/cc | 7.9 g/cc |
| Porosity | < 1% | < 1% |
| Surface Roughness (Ra) | 15-25 μm | 15-25 μm |
| Hardness | 30-35 HRC | 34-38 HRC |
| Tensile Strength | 170-190 ksi | 190-220 ksi |
| Yield Strength (0.2% Offset) | 160-180 ksi | 180-210 ksi |
| Elongation | 8-13% | 10-15% |
| Reduction of Area | 15-25% | 15-25% |
| Modulus of Elasticity | 27-30 Msi | 29-32 Msi |
| CTE (70-400°C) | 11-12 μm/m°C | 11-12 μm/m°C |
| Conductivity | 25-30% IACS | 25-30% IACS |
The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount.
AerMet100 Stainless Steel Powder Applications
The unique properties of AerMet100 make it an excellent choice for the following applications:
Aerospace
Structural brackets, braces, fuselage components
Landing gear parts, wing components, empennage
Engine mounts, exhaust components
Turbine blades, impellers, compressor parts
High-strength fasteners, bolts, nuts, rivets
Oil & Gas
Downhole drill tools and components
Wellhead parts, valves, pumps
Pressure vessels, pipe fittings
Subsea/offshore structural parts
Automotive
Power generation components
Drive systems parts like gears, shafts
Structural braces, chassis components
High-performance racing components
Industrial
Robotics parts subject to wear and impact
Dies, molds, tooling
Fluid handling parts like valves and pumps
Other high-cycle loaded components
The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well.
AerMet100 Stainless Steel Powder Specifications
| Specification | Grade/Alloy |
| AMS 7245 | AerMet100 |
| ASTM F3056 | AlloySpec 23A |
| DIN 17224 | X3NiCoMoAl 15-7-3 |
Typical size distributions for AM processing are:
| Particle Size | Distribution |
| 15-53 μm | 98% |
| <106 μm | 99% |
Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy.
Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245.
Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping.
Storage and Handling
To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply:
Store sealed containers in a cool, dry place away from moisture and sources of contamination
Avoid exposing powder to high humidity (>60% RH) for prolonged time
Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation
Pour and transfer powder in inert environments with low oxygen content if possible
Use powder handling equipment and accessories made from compatible materials to prevent contamination
Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties
Conduct testing of used powder to ensure it still meets all specifications for reuse
Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability.
Safety Information
Wear PPE when handling powder – gloves, respirator mask, goggles
Avoid skin contact to prevent possible allergic reactions
Prevent inhalation of fine powders over long periods
Ensure adequate ventilation and dust collection when processing
Use non-sparking tools to dispense and handle powder
Inert gas blanketing is recommended for powder handling
Follow all applicable safety data sheet (SDS) guidelines
Dispose according to local regulations and ensure containment
AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised.
Inspection and Testing
To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:
| Test Method | Property Validated |
| Visual inspection | Powder flowability, contamination |
| Scanning electron microscopy | Particle size distribution and morphology |
| Energy dispersive X-ray spectroscopy | Alloy chemistry, contamination |
| X-ray diffraction | Phases present, contamination |
| Hall flowmeter | Powder flow rate |
| Apparent density | Powder packing density |
| Tap density test | Powder flowability |
| Sieve analysis | Particle size distribution per ASTM B214 |
| Chemical analysis | Composition per AMS 7245, oxides |
| Density measurement | Powder density vs AMS 7245 |
Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc.
AerMet100 Stainless Steel Powder Comparison to Similar Materials
| Alloy | Strength | Ductility | Weldability | Cost |
| AerMet100 | Very high | Moderate | Fair | Moderate |
| 17-4PH | High | Low | Poor | Low |
| Custom 465 | Very high | Low | Poor | High |
| 316L | Moderate | High | Excellent | Low |
| Inconel 718 | High | High | Moderate | Very high |
Higher strength than 17-4PH and 316L
Better ductility than Custom 465 for higher impact resistance
More weldable than precipitation hardening alloys
Lower cost than Inconel 718
Limitations of AerMet100:
Lower ductility/fracture toughness than austenitic 316L
Inferior weldability compared to 316L
Higher cost than 17-4PH or 316L
Lower strength than Custom 465 in peak aged condition
Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes.
FAQ
Q: What are the key benefits of AerMet100 alloy?
A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications.
Q: What heat treatment is used for AerMet100?
A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness.
Q: What welding methods can be used to join AerMet100 parts?
A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints.
Q: How does AerMet100 compare to maraging steels for AM?
A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging.
Q: Can AerMet100 be machined after AM processing?
A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining.
Q: What particle size range of AerMet100 powder is optimal for AM?
A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.
Al 3003 Powder
Al 3003 Powder
| Product | Al 3003 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-0.12Cu |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-179/25 |
Al 3003 Description:
Al 3003 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3003 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3003 powder
Al 3003 powder is an aluminum alloy powder composed mainly of aluminum and manganese. It belongs to the 3xxx series of aluminum alloys, which are known for their excellent workability and corrosion resistance. The powder form allows for easy handling and processing, making it suitable for various manufacturing techniques.
Overview of Al 3003 Powder
Al 3003 or 3A21 aluminum is a wrought alloy known for its good cold formability, weldability and corrosion resistance. The manganese additions enhance strength through solid solution strengthening while maintaining workability.
Key characteristics of Al 3003 powder include:
Moderate strength with good ductility
Excellent formability and weldability
Good corrosion resistance
High thermal and electrical conductivity
Low density
Available in a range of powder sizes and shapes
Al 3003 powder is used widely in chemical tanks, pipeline, automotive parts, heat exchangers, utensils, and other applications needing moderate strength, formability and corrosion resistance.
Chemical Composition of Al 3003 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Iron (Fe) | 0.7% max |
| Silicon (Si) | 0.6% max |
| Copper (Cu) | 0.05-0.20% |
| Zinc (Zn) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Chromium (Cr) | 0.10% max |
Properties of Al 3003 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 645-650°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 43-44% IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 145-185 MPa |
| Yield Strength | 110-140 MPa |
| Elongation | 12-20% |
| Hardness | 35-55 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3003 Powder
Commercial production processes used for Al 3003 powder include:
Gas Atomization – Molten alloy stream disintegrated by high pressure inert gas jets into fine spherical powders.
Water Atomization – High velocity water jet impacts and disintegrates molten metal stream to produce fine powders.
Mechanical Milling – Ball milling of aluminum flakes/powders to achieve finer particle sizes and powder characteristics.
Electrolysis – Aluminum produced through electrolysis process and ground to fine powder. Lower purity.
Gas atomization provides the best control over particle size distribution, morphology and microstructure of the powder.
Applications of Al 3003 Powder
Additive Manufacturing – Selective laser melting, binder jetting and other 3D printing processes to produce complex components.
Powder Metallurgy – Compaction and sintering to create parts with good mechanical properties and machinability.
Metal Injection Molding – To manufacture small intricate components for automotive and electronics industry.
Thermal Spraying – Wire arc spraying to deposit Al 3003 coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire for arc welding and repair of aluminum components.
Pigments – Used in paints and coatings to provide luster and corrosion protection.
Pyrotechnics – Added to pyrotechnic compositions as fuel due to flammability of aluminum.
Specifications of Al 3003 Powder
Al 3003 powder is available under different size ranges, shapes and purity levels:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray.
Morphology: Spherical, granular, flake and irregular particle shapes. Smooth powder flows better.
Purity: From commercial to high purity (99.8%) grades tailored for applications.
Flowability: Powder customized for flow rates above 25 s/50 g.
Grades: Conforming to ASTM B209, EN 573-3, ISO 209:2007 etc. Custom grades offered.
Storage and Handling of Al 3003 Powder
Al 3003 powder should be properly stored and handled to prevent:
Oxidation and reaction with moisture
Dust explosions from powder ignition
Inhalation of fine powder causing health issues
Safety practices advised by supplier should be followed
Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3003 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM imaging
Flow rate measurement using Hall flow funnel
Density determination by helium pycnometry
Impurities testing by ICP-MS
Microstructure examination by X-ray diffraction
These testing methods ensure reliable and consistent quality of the aluminum alloy powder.
Comparison Between Al 3003 and Al 6061 Powders
Al 3003 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3003 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mn content | 1.0-1.5% | 0.15% max |
| Mg content | 0.1% max | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Good | Excellent |
| Weldability | Excellent | Good |
| Cost | Lower | Higher |
| Applications | Chemical tanks, utensils | Aerospace, automotive parts |
Al 6061 offers higher strength while Al 3003 provides better weldability and formability at a lower cost.
Al 3003 Powder FAQs
Q: How is Al 3003 powder produced?
A: Al 3003 powder is commercially produced using gas atomization, water atomization, mechanical milling, and electrolysis processes. Gas atomization offers the best control of particle characteristics.
Q: What are the main applications for Al 3003 powder?
A: Key applications include additive manufacturing, thermal spraying, powder metallurgy, metal injection molding, welding filler, pigments, and pyrotechnic compositions.
Q: What is the typical Al 3003 powder size used for laser sintering?
A: For selective laser sintering process, the common Al 3003 powder size range is 20-53 microns with spherical morphology for optimal powder bed density.
Q: Does Al 3003 powder require any special handling precautions?
A: Yes, aluminum powders can be flammable and pose explosion risks. It is recommended to handle them carefully under inert atmosphere using proper grounding, ventilation and PPE.
Al 3004 Powder
Al 3004 Powder
| Product | Al 3004 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-1.0Mg |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-180/25 |
Al 3004 Description:
Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3004 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3004 powder
Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured.
Overview of Al 3004 Powder
Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening.
Key characteristics of Al 3004 powder include:
Moderate tensile strength with excellent ductility
Very good formability and weldability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance.
Chemical Composition of Al 3004 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Magnesium (Mg) | 0.2-0.8% |
| Silicon (Si) | 0-0.6% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0-0.25% |
| Chromium (Cr) | 0-0.10% |
| Zinc (Zn) | 0-0.10% |
Properties of Al 3004 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-655°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 41-43 %IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 190-240 MPa |
| Yield Strength | 110-170 MPa |
| Elongation | 10-20% |
| Hardness | 50-65 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3004 Powder
Common production methods for Al 3004 powder include:
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content.
Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering.
Gas atomization provides superior control over powder characteristics critical for advanced applications.
Applications of Al 3004 Powder
Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts.
Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance.
Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3004 Powder
Al 3004 powder is available under different size ranges, shapes, purity levels, and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, irregular and flake powder shapes are available.
Purity: From commercial grades up to high purity levels based on impurity limits.
Grades: Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability: Powder can be customized for specific flow rates as per application requirements.
Storage and Handling of Al 3004 Powder
Al 3004 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3004 powder include:
Chemical composition analysis using OES or XRF
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flowmeter
Density determined by helium pycnometry
Impurity level testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch-to-batch consistency and that the powder meets application requirements.
Comparison Between Al 3004 and Al 6061 Powders
Al 3004 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3004 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mg content | 0.2-0.8% | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Good |
| Machinability | Good | Excellent |
| Cost | Lower | Higher |
Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance.
Al 3004 Powder FAQs
Q: How is Al 3004 powder produced?
A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3004 powder?
A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire.
Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing?
A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration.
Q: Does Al 3004 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3004 powder suitable for aerospace welding wire?
A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.
Al 3103 Powder
Al 3103 Powder
| Product | Al 3103 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Grayish Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-181/25 |
Al 3130 Description:
Al 3130 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3130 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3103 powder
Al 3103 powder is a form of aluminum alloy that exhibits excellent mechanical properties, corrosion resistance, and thermal conductivity. It belongs to the 3xxx series of aluminum alloys, which are known for their moderate strength and exceptional formability. The powder form allows for easier handling, processing, and fabrication, making it suitable for various industrial applications.
Overview of Al 3103 Powder
Al 3103 is a non-heat treatable wrought aluminum alloy known for its excellent corrosion resistance, good formability and weldability. Manganese additions improve strength through solid solution strengthening while maintaining excellent ductility.
Key characteristics of Al 3103 powder include:
Moderate strength with high ductility and toughness
Excellent weldability and formability
Very good corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3103 powder is suitable for applications like chemical tanks, food processing equipment, heat exchangers, road tankers, utensils etc. needing moderate strength combined with excellent corrosion resistance.
Chemical Composition of Al 3103 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.6% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Zinc (Zn) | 0.10% max |
| Chromium (Cr) | 0.05-0.20% |
Manganese is the principal alloying element in 3103 aluminum. Iron, silicon, copper, and zinc are present as impurity elements with specific limits.
Properties of Al 3103 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-654°C |
| Thermal Conductivity | 130 W/mK |
| Electrical Conductivity | 41-43% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 110-180 MPa |
| Yield Strength | 55-110 MPa |
| Elongation | 18-30% |
| Hardness | 25-55 Brinell |
The alloy offers moderate strength with excellent ductility, toughness and formability. It has very good resistance to atmospheric and marine environments.
Production Method for Al 3103 Powder
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled size distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3103 particles. More economical but higher oxygen content.
Mechanical Alloying – Ball milling of aluminum and manganese powders followed by cold compaction and sintering.
Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure.
Applications of Al 3103 Powder
Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts.
Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability.
Metal Injection Molding – To manufacture small intricate components needing moderate strength and corrosion resistance.
Thermal Spraying – Wire arc spraying to produce protective coatings with moderate wear and corrosion resistance.
Welding Filler – Used as filler wire providing weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3103 Powder
Al 3103 powder is available under different size ranges, shapes, purity levels and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better.
Purity: From commercial to high purity (99.8%) grades tailored for application.
Grades: Conforming to ASTM B209, EN 573, ISO specifications. Custom grades offered.
Flowability: Excellent powder flow rates above 25 s/50g can be customized.
Storage and Handling of Al 3103 Powder
Al 3103 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health issues
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3103 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with specifications.
Comparison Between Al 3103 and Al 3003 Powders
Al 3103 and Al 3003 are two aluminum alloy powders compared:
| Parameter | Al 3103 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3103 offers better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance.
Al 3103 Powder FAQs
Q: How is Al 3103 powder produced?
A: Al 3103 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3103 powder?
A: The major applications of Al 3103 powder include additive manufacturing, metal injection molding, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire.
Q: What is the typical Al 3103 powder size used for selective laser melting?
A: For SLM process, the ideal Al 3103 powder size range is 20-45 microns with spherical morphology to enable good powder bed density and melt pool formation.
Q: Does Al 3103 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3103 powder suitable for marine applications?
A: Al 3103 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.
Al 3203 Powder
Al 3203 Powder
| Product | Al 3203 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al2O3 |
| Density | 2.7g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-186/25 |
Al 3203 Description:
Al 3203 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3203 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3203 powder
Al2O3 powder is an aluminum alloy composed of aluminum, copper, and manganese. It is renowned for its excellent strength and high fatigue resistance, making it an ideal choice for demanding environments and structural components. The precise composition and manufacturing process of Al 3203 powder ensure consistent quality and performance, making it a reliable material for numerous applications.
Overview of Al2O3 Powder
Al2O3 or aluminum oxide is a ceramic material known for its high hardness, excellent dielectric properties, refractoriness, abrasion and corrosion resistance. Alumina powder is the powder form of aluminum oxide used in a variety of applications.
Key properties of Al2O3 powder include:
High hardness and wear resistance
High melting point of over 2000°C
Low electrical and thermal conductivity
Excellent thermal shock resistance
Resistant to strong acids and alkalis
Low density around 3.95 g/cm3
Chemically inert material
White color powder available in various particle sizes
Chemical Composition of Al2O3 Powder
| Compound | Formula | Weight % |
| Aluminum oxide | Al2O3 | 99.5% min |
| Silicon dioxide | SiO2 | 0.05% max |
| Iron oxide | Fe2O3 | 0.08% max |
| Titanium dioxide | TiO2 | 0.03% max |
| Sodium oxide | Na2O | 0.05% max |
| Magnesium oxide | MgO | 0.03% max |
High purity Al2O3 powder contains over 99.5% aluminum oxide as the principal component. Maximum impurity limits are specified for silica, iron oxide, titania, and other oxides.
| Property | Value |
| Melting point | 2050°C |
| Density | 3.95 g/cm3 |
| Hardness | 9 Mohs |
| Flexural strength | 330 MPa |
| Compressive strength | 2600 MPa |
| Porosity | <1% |
| Thermal conductivity | 30 W/m.K |
| Electrical resistivity | >1014 ohm.cm |
| Dielectric strength | 15-35 kV/mm |
| Water absorption | 0% |
Production Methods for Al2O3 Powder
The common production methods for Al2O3 powder include:
Bayer Process – Alumina trihydrate is extracted from bauxite ore and thermally converted to alumina powder. This process yields high purity powder.
Hall–Héroult Process – Alumina is dissolved in molten cryolite and electrolyzed to produce aluminum. Alumina powder is recovered as a by-product.
Calcination – Dehydration and calcination of various aluminum hydroxides to form alumina powder.
Sol-gel – Alumina gel is formed from aluminum alkoxides or nitrates and then dried and calcined to make nanoscale alumina powder.
Flame Pyrolysis – Vapor phase combustion of aluminum chloride produces ultrafine alumina powder.
The Bayer process is the most common industrial method while the others yield specialty grade alumina.
Applications of Al2O3 Powder
Abrasives – For grinding, sanding, polishing, blasting media due to its hardness.
Refractories – High temperature furnace linings, ceramics, firebricks for metallurgy, glass, cement industries.
Ceramics – Electrical, structural, biomedical applications using alumina ceramics.
Catalysts – Gamma alumina used as catalyst support and directly as catalyst.
Coatings – Thermal spray coatings for wear and corrosion protection.
Polishing – CMP slurries for polishing silicon wafers, optic components, metals.
Fillers – Added to plastics, rubber, paper to improve mechanical properties.
Cosmetics – For manufacturing makeup, personal care products.
Specifications of Al2O3 Powder
Al2O3 powder is available under various purity levels, particle size distribution, and grades:
Purity – From industrial (90%) to high purity (99.99%) grades based on impurity levels.
Particle Size – Ranging from nanoscale (10-50 nm) to coarse grade (over 100 microns).
Phases – Alpha, gamma, theta, delta phases have different properties.
Grades – Conforming to standards for abrasives, technical ceramics, bioceramics, etc.
Surface Area – For nanosized powder, surface area is 1-100 m2/g.
Morphology – Regular and spherical shaped particles preferred.
Applications – Powder customized for composites, 3D printing, other uses.
Health and Safety When Handling Al2O3 Powder
Al2O3 powder does not pose severe health and safety risks but standard precautions should be taken:
Use dust masks or respirators to avoid inhaling fine particles during handling.
Wear protective goggles and gloves while handling powder.
Prevent skin contact to avoid drying and irritation.
Avoid generating and breathing airborne dust. Ensure adequate ventilation.
Handle and store powder carefully avoiding dispersion in air.
Properly dispose of waste powder based on environmental regulations.
Refer to Material Safety Data Sheet (MSDS) provided by the supplier for complete health hazard data.
Inspection and Testing of Al2O3 Powder
Key tests carried out for quality control of Al2O3 powder are:
Chemical analysis using X-ray Fluorescence (XRF) or Inductively Coupled Plasma (ICP) techniques to ensure composition meets specifications.
Particle size analysis through laser diffraction or dynamic light scattering method.
Scanning Electron Microscopy (SEM) to examine particle morphology.
Specific surface area measurement using gas absorption technique.
X-ray diffraction (XRD) analysis to determine phases present.
Impurity analysis for trace metallic elements using ICP mass spectrometry.
Loss of mass on ignition when heated to 1000°C.
Density measurement through pycnometry method.
Thorough inspection and testing ensures the powder meets the quality and performance requirements of specific applications.
Comparison Between α-Al2O3 and γ-Al2O3 Powder
α-Al2O3 and γ-Al2O3 are two common phases of alumina powder compared here:
| Parameter | α-Al2O3 | γ-Al2O3 |
| Crystal structure | Hexagonal | Cubic |
| Density | 3.95 g/cm3 | 3.65 g/cm3 |
| Hardness | 9 Mohs | 8 Mohs |
| Melting point | 2050°C | ~1100°C |
| Thermal conductivity | 30 W/m.K | 5-10 W/m.K |
| Surface area | <10 m2/g | 100-300 m2/g |
| Applications | Abrasives, ceramics | Catalysts, adsorbents |
| Price | Lower | Higher |
α-Al2O3 has higher hardness, density, thermal conductivity and refractoriness whereas γ-Al2O3 has higher surface area and extensively used in catalysts. α-form has wider applications and lower price.
FAQs
Q: What is Al2O3 powder used for?
A: Al2O3 powder is used to manufacture abrasives, refractories, structural ceramics, ceramic coatings, polishing compounds, plastic & rubber fillers, and other applications due to its high hardness, strength, and corrosion resistance.
Q: What is the difference between white, pink, and brown alumina powder?
A: White alumina is high purity Al2O3. Pink and brown alumina contain small amounts of chromium and iron oxides respectively that impart color. White alumina is used when color contamination must be avoided.
Q: Is Al2O3 powder hazardous?
A: Al2O3 powder is generally not classified as a hazardous material but like all fine powders can cause irritation and breathing issues during handling. Use of proper PPE is recommended.
Q: What is the difference between fused and sintered alumina powder?
A: Fused alumina is produced by melting pure alumina whereas sintered type is made by compacting and firing alumina powder. Fused alumina has higher purity and density compared to sintered.
Q: Where can I buy Al2O3 powder for making ceramic components?
A: High purity fine alumina powder for ceramic applications can be purchased from leading suppliers . Ensure the powder meets specifications for your application.
Alloy Series Powder
Alloy Series Powder
| Product | Alloy Series Powder |
| CAS No. | 65997-19-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | NiCrCoMoFeAl |
| Density | 8.2-8.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-240/25 |
Alloy Series Description:
Alloy Series Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Alloy Series Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
High-temperature alloy series powders are designed to handle extreme high-temperature environments, providing excellent performance and heat-resistant properties. Let’s explore this range of products and understand their potential for high temperature applications.
| Product | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| GH3625 | 15-53µm 45-105µm 75-150µm |
≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 1000±50Mpa | 600±50Mpa | 35±5% |
| GH4169 | ≥4.20g/cm³ | ≤20s/50g | ≤300ppm | 1250±30Mpa | 1000±30Mpa | 18±3% | |
| GH3230 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 930±30Mpa | 930±30Mpa | 25±5% | |
| GH3536 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 850±30Mpa | 550±20Mpa | 42±5% |
Process: Vacuum air atomization method
Advantages: high sphericity, small satellite powder, good fluidity, and high bulk density. The printed product has good fatigue resistance, anti-oxidation performance and structural stability
Applications: aerospace and industrial turbine discs, rings, blades, machine and other structures, aerospace engine combustion chambers
Packaging: ordinary packaging such as aluminum foil bags/plastic bottles/iron drums, vacuum packaging or inert gas-filled packaging, etc.
AlSi7Mg Powder
AlSi7Mg Powder
| Product | AlSi7Mg Powder |
| CAS No. | N/A |
| Appearance | Silver-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-7Si-0.3Mg |
| Density | 2.65-2.68g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-195/25 |
AlSi7Mg Description:
AlSi7Mg Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AlSi7Mg Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi7Mg powder
AlSi7Mg powder is an aluminum alloy powder that primarily consists of aluminum (Al), silicon (Si), and magnesium (Mg). The “7” in its name signifies the percentage of silicon, while “Mg” represents the magnesium content. This powder exhibits excellent strength, low density, and impressive thermal properties, making it a preferred choice in multiple industries.
Overview of AlSi7Mg Powder
AlSi7Mg or A357 alloy is a versatile foundry alloy that possesses properties between pure aluminum and high-silicon hypereutectic alloys. The silicon additions improve castability and enhance mechanical properties while magnesium improves strength.
Key characteristics of AlSi7Mg powder include:
Good strength and hardness
Excellent fluidity and castability
Good machinability and polishability
High thermal conductivity
Good corrosion resistance
Low coefficient of thermal expansion
Available in range of particle sizes
AlSi7Mg powder is used for producing automotive components, hydraulic parts, and other precision castings needing balanced properties.
Chemical Composition of AlSi7Mg Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 6-8% |
| Magnesium (Mg) | 0.4-0.8% |
| Iron (Fe) | 0.15-0.5% |
| Manganese (Mn) | 0.1% max |
| Copper (Cu) | 0.1% max |
| Zinc (Zn) | 0.1% max |
| Titanium (Ti) | 0.25% max |
| Property | Value |
| Density | 2.68 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 130-160 W/mK |
| Electrical Resistivity | 3-5 μΩ.cm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 250-300 MPa |
| Yield Strength | 140-180 MPa |
| Elongation | 4-8% |
| Hardness | 80-100 Brinell |
The silicon additions increase the strength while retaining good ductility and machinability. The alloy has excellent castability and thermal properties.
Production Method of AlSi7Mg Powder
Commercial production processes used for AlSi7Mg powder include:
Gas Atomization – Molten alloy stream broken into fine droplets by inert gas jets. Produces spherical powder.
Water Atomization – High pressure water jet impacts molten metal to yield fine powders. Cost effective but higher oxygen pickup.
Mechanical Alloying – Ball milling of aluminum and silicon powders followed by cold compaction and sintering.
Gas atomization provides the most control over powder characteristics like particle size distribution, morphology, and microstructure.
Applications of AlSi7Mg Powder
Metal Injection Molding – To manufacture small intricate parts with tight tolerances and good mechanical properties.
Additive Manufacturing – Used in binder jetting, laser melting and other AM processes to produce complex components.
Castings – Added to melts to improve fluidity. Used to manufacture automotive parts requiring durability.
Powder Metallurgy – Press and sinter process to create high performance parts.
Thermal Spraying – Deposited as protective coatings on metal surfaces to provide wear and corrosion resistance.
Welding Filler – For joining aluminum components while retaining weld strength.
Pyrotechnics – Added to pyrotechnic compositions as a fuel constituent.
Specifications of AlSi7Mg Powder
AlSi7Mg powder is available under different size ranges, grades and purity levels:
Particle Size: From 10 – 150 microns for AM, under 45 microns for MIM.
Morphology: Spherical, granular and irregular particle shapes. Smooth powder flows better.
Purity: From commercial to high purity (99.9%) grades.
Oxygen Content: Levels range from 400 – 1500 ppm for different production methods.
Flowability: Powder customized for excellent flow rates of 25 s/50 g or better.
Grades: Custom alloy chemistry and powder characteristics offered.
Handling and Storage of AlSi7Mg Powder
AlSi7Mg powder should be properly handled and stored to prevent:
Moisture contact leading to oxidation
Fire hazards from dust accumulation
Health hazards from inhaling fine powders
Safety practices recommended by supplier should be followed
Sealed containers under inert atmosphere along with proper grounding and PPE is recommended.
Testing and Characterization Methods
Key test methods for AlSi7Mg powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Flow rate measurement using Hall flowmeter
Density determination by helium pycnometry
Impurity levels tested by ICP-MS
Microstructure examined by XRD phase analysis
Thorough testing ensures powder quality for application requirements is met.
Comparison of AlSi7Mg and AlSi10Mg Powders
AlSi7Mg and AlSi10Mg are two aluminum alloy powders compared:
| Parameter | AlSi7Mg | AlSi10Mg |
| Silicon content | 6-8% | 9-11% |
| Strength | Lower | Higher |
| Castability | Comparable | Comparable |
| Corrosion resistance | Good | Excellent |
| Cost | Lower | Higher |
| Applications | Castings, MIM | Aerospace, AM parts |
| Availability | Readily available | Moderate |
AlSi10Mg offers higher strength but at increased cost. AlSi7Mg provides well-balanced properties at lower cost where high strength is not critical.
AlSi7Mg Powder FAQs
Q: How is AlSi7Mg powder produced?
A: AlSi7Mg powder is commercially produced using gas atomization, water atomization, or mechanical alloying followed by sintering. Gas atomization offers better control over particle characteristics.
Q: What are the main applications for AlSi7Mg powder?
A: The key applications for AlSi7Mg powder include metal injection molding, aluminum die casting, additive manufacturing, powder metallurgy, thermal spray coatings, and filler welding wire.
Q: What is the typical particle size used for AlSi7Mg powder in AM?
A: For most metal 3D printing processes like DMLS and binder jetting, the common particle size range for AlSi7Mg powder is 20-45 microns.
Q: Does AlSi7Mg powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders under inert atmosphere using proper grounding, ventilation, and PPE to prevent fire and explosion hazards.
Q: Where can I buy AlSi7Mg powder suitable for making precision castings?
A: Leading powder suppliers Like Nanochemazone AlSi7Mg powder suitable for foundry applications like precision castings.

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