Nickel-Based K403 Powder
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Nickel-Based K403 Powder
| Product | Nickel-Based K403 Powder |
| CAS No. | 7440-02-0 |
| Appearance | Silver-White Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Ni-Cr-Co-Al-Mo-W-Ti-C-B |
| Density | 8.2g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-245/25 |
Nickel-Based K403 Description:
Nickel-Based K403 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Nickel-Based K403 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Nickel-based K403 Powder
K403 powder is a nickel-chromium-iron-molybdenum alloy powder. It offers excellent resistance to oxidation, corrosion and thermal fatigue cracking. K403 has good phase stability at high temperatures. K403 powder is designed for protective coatings, thermal spray, welding, brazing, and other high temperature applications.
Overview of Nickel-based K403 Powder
K403 powder is a nickel-chromium-iron-molybdenum alloy powder. It offers excellent resistance to oxidation, corrosion and thermal fatigue cracking. K403 has good phase stability at high temperatures.
Key features of K403 powder include:
Outstanding high temperature strength and creep resistance
Resists oxidation and hot corrosion up to 1150°C
Retains properties under cyclic heating conditions
Compatible coefficient of expansion with common alloys
Available in various size ranges and morphologies
K403 powder is designed for protective coatings, thermal spray, welding, brazing, and other high temperature applications.
This article provides a detailed look at the composition, properties, applications, specifications, pricing, safety, and other essential information about nickel-based K403 powder.
Composition of Nickel-based K403 Powder
The typical composition of nickel-based K403 powder is:
| Element | Composition |
| Nickel (Ni) | Balance |
| Chromium (Cr) | 21-23% |
| Iron (Fe) | 17-20% |
| Molybdenum (Mo) | 8-10% |
| Tungsten (W) | 1-2% |
| Manganese (Mn) | ≤0.5% |
| Silicon (Si) | ≤0.5% |
| Carbon (C) | ≤0.1% |
Nickel gives corrosion resistance. Chromium and iron provide oxidation resistance. Molybdenum and tungsten impart strength at high temperatures.
The exact composition is tailored based on the powder production method and application requirements.
Properties of Nickel-based K403 Powder
K403 powder exhibits the following properties:
| Property | Details |
| Density | 8.2 g/cm3 |
| Melting Point | 1350-1400°C |
| Thermal Conductivity | 11 W/m.K |
| Electrical Resistivity | 94 microhm-cm |
| Young’s Modulus | 207 GPa |
| Poisson’s Ratio | 0.29-0.30 |
| Tensile Strength | ≥ 550 MPa up to 1050°C |
| Elongation | 15-25% |
| Hardness | 30-35 HRC |
| Oxidation Resistance | Excellent isothermal up to 1150°C |
The alloy maintains high strength and hardness at elevated temperatures. It has good ductility for deformation processing. The material resists thermal fatigue cracking.
Applications of Nickel-based K403 Powder
Nickel-based K403 powder is designed for use in high temperature environments. Typical applications include:
Thermal Spray Coatings: Used to apply thick coatings resistant to wear, corrosion and oxidation at high temperatures via wire/powder flame or electric arc spraying.
Welding: Used as filler material for joining high temperature alloys providing oxidation and corrosion resistance.
Brazing: Excellent filler alloy for brazing assemblies operating at over 1000°C like turbine components, heat exchangers etc.
Additive Manufacturing: Selective laser melting and other powder bed fusion processes can utilize K403 powder to fabricate parts.
Gas Turbines: Powder metallurgy turbine components exposed to hot gas paths like blades, vanes, seals.
Chemical Industry: K403 coated components in fluidized bed reactors, heat exchangers, cyclone separators.
Glass Industry: Powder sprayed rolls, guides, baffles used in glass melting furnaces and forehearths.
Heat Treatment: Fixtures, trays, baskets operating under high temperature applications.
Specifications and Grades of K403 Powder
K403 powder is available in various size ranges, morphologies and grades:
Particle Size: Ranging from 10-45 microns for AM methods, up to 150 microns for thermal spray processes.
Morphology: Spherical, irregular and dendritic particle shapes available. Spherical powders have better flowability.
Grades: Powder can be tailored as per AMS 7875, AMS 5887 or other high temperature alloy specifications.
Purity: High purity argon gas atomized powder available for critical applications.
Customization: Alloy chemistry and particle characteristics can be customized as per application requirements.
Health and Safety Considerations for K403 Powder
As a metallic alloy powder, K403 poses some health and safety risks:
Fine powders can be a dust explosion hazard. Prevent dust accumulation and ignition sources.
May cause skin and eye irritation upon prolonged exposure. Use personal protective equipment.
Inhalation must be avoided. Use respiratory protection while handling powder.
Powder may catalyze reactions with oxidizers. Prevent contact between incompatible materials.
Proper grounding of equipment, ventilation, hygiene practices essential when handling the powder.
Refer to applicable safety data sheets from suppliers for complete health hazard information.
Safety procedures for metallic powders like inert gas gloveboxes, explosion suppression systems may be implemented for worker protection.
Inspection and Testing of K403 Powder
To ensure the K403 nickel alloy powder conforms to specifications, various tests and inspections should be performed:
Chemical Composition – Verify composition of major alloying elements using optical emission or X-ray fluorescence spectroscopy.
Particle Size Distribution – Assess particle size range as per ASTM B822 standard using laser diffraction.
Morphology – Inspect particle shape and surface defects under SEM. Check for satellites, porosity.
Flow Rate – Evaluate flowability and apparent density as per ASTM B213 using Hall flowmeter.
Impurities – Measure oxygen and nitrogen content using inert gas fusion analysis. Minimize impurities.
Microstructure – Check phases present using X-ray diffraction analysis.
Mechanical Properties – Perform tensile and hardness testing for powder metallurgy parts.
Qualification and batch testing ensures consistent powder quality and performance.
Comparison of K403 Powder with IN738 Powder
K403 and IN738 are two alloy powders used for high temperature applications:
| Parameter | K403 Powder | IN738 Powder |
| Composition | Ni-Cr-Fe-Mo | Ni-Cr-Co-Al-Ti |
| Oxidation Resistance | Excellent up to 1150°C | Very Good up to 1100°C |
| Cost | Higher | Lower |
| Phase Stability | Very Good | Poor |
| Mechanical Strength | High up to 1050°C | Good up to 750°C |
| Fabrication | Medium | Easy |
| Applications | Thermal spray, welding | Turbine components, AM parts |
| Availability | Moderate | Readily available |
For extreme temperatures exceeding 1100°C requiring phase stability, K403 is preferred despite higher cost. IN738 offers easier fabrication and lower cost.
FAQs
Q: What is nickel-based K403 powder used for?
A: K403 powder is designed for high temperature applications like thermal spray coatings, brazing, welding, additive manufacturing where oxidation and corrosion resistance up to 1150°C is required.
Q: What particle size is used for thermal spraying K403 powder?
A: Coarser K403 powder up to 150 microns is commonly used for thermal spray processes like wire arc spraying to maximize deposition efficiency and coating thickness.
Q: Is K403 suitable for laser powder bed fusion additive manufacturing?
A: Yes, fine K403 powder can be used in selective laser melting machines to fabricate complex geometry parts that perform well in high temperature environments.
Q: How does K403 compare with Haynes 214 alloy?
A: K403 has slightly better high temperature strength and oxidation resistance than Haynes 214. But Haynes 214 offers excellent fabrication characteristics and lower cost.
Q: What are the main health hazards of K403 powder?
A: Fine K403 powder poses dust explosion risks. It can also irritate skin and eyes. Inhalation must be prevented. Use proper protective equipment when handling K403 powder.
Q: Where can I purchase K403 powder for high temperature brazing application?
A: Leading suppliers like Nanochemazone K403 nickel alloy powder suitable for high temperature brazing. Consider recommended particle size and purity levels based on your specific application.
Description
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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| Particle size distribution | Laser diffraction determines size distribution |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging shows particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
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| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-4.4Cu-1.5Mg-0.6Mn |
| Density | 2.78g/cm3 |
| Molecular Weight | 110-120g/mol |
| Product Codes | NCZ-DCY-178/25 |
Al 2024 Description:
Al 2024 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAl 2024 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 2024 powder Al 2024 powder is an aluminum alloy that primarily consists of aluminum, copper, and small amounts of magnesium and manganese. This alloy exhibits exceptional strength and excellent fatigue resistance, making it ideal for applications where lightweight materials with high mechanical properties are required. Al 2024 powder is commonly used in industries such as aerospace, automotive, and sporting goods. Overview of Al 2024 Powder Al 2024 is one of the most popular 2000 series wrought aluminum alloys known for its strength, fatigue resistance, and excellent machinability and corrosion resistance. The copper additions impart substantial strengthening through precipitation hardening while retaining formability and weldability. Key characteristics of Al 2024 powder include: High strength with moderate ductility and toughness Excellent fatigue and fracture resistance Very good machinability and polishability Good weldability and formability High thermal and electrical conductivity Available in range of powder sizes and shapes Al 2024 powder is suitable for aerospace components and other high-performance applications needing strength combined with fabrication capabilities. Chemical Composition of Al 2024 Powder| Element | Weight % |
| Aluminum (Al) | 90.7-94.7% |
| Copper (Cu) | 3.8-4.9% |
| Magnesium (Mg) | 1.2-1.8% |
| Manganese (Mn) | 0.3-0.9% |
| Iron (Fe) | 0-0.5% |
| Silicon (Si) | 0-0.5% |
| Zinc (Zn) | 0-0.25% |
| Chromium (Cr) | 0-0.1% |
| Titanium (Ti) | 0-0.15% |
| Property | Value |
| Density | 2.77 g/cm3 |
| Melting Point | 500-638°C |
| Thermal Conductivity | 121-190 W/mK |
| Electrical Conductivity | 26-35% IACS |
| Young’s Modulus | 73 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 400-500 MPa |
| Yield Strength | 290-385 MPa |
| Elongation | 8-20% |
| Hardness | 90-150 Vickers |
| Parameter | Al 2024 | Al 7075 |
| Alloy type | Heat treatable | Heat treatable |
| Cu content | 3.8-4.9% | 1.2-2% |
| Zn content | 0-0.25% | 5.1-6.1% |
| Strength | High | Very high |
| Fracture toughness | Higher | Moderate |
| Corrosion resistance | Good | Moderate |
| Weldability | Fair | Poor |
| Cost | Lower | Higher |
Al 3004 Powder
Al 3004 Powder
| Product | Al 3004 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn-1.0Mg |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-180/25 |
Al 3004 Description:
Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAl 3004 Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 3004 powder Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured. Overview of Al 3004 Powder Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening. Key characteristics of Al 3004 powder include: Moderate tensile strength with excellent ductility Very good formability and weldability Excellent corrosion resistance High thermal and electrical conductivity Low density Available in various particle size distributions Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance. Chemical Composition of Al 3004 Powder| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Magnesium (Mg) | 0.2-0.8% |
| Silicon (Si) | 0-0.6% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0-0.25% |
| Chromium (Cr) | 0-0.10% |
| Zinc (Zn) | 0-0.10% |
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-655°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 41-43 %IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 190-240 MPa |
| Yield Strength | 110-170 MPa |
| Elongation | 10-20% |
| Hardness | 50-65 Brinell |
| Parameter | Al 3004 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mg content | 0.2-0.8% | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Good |
| Machinability | Good | Excellent |
| Cost | Lower | Higher |
Alloy Series Powder
Alloy Series Powder
| Product | Alloy Series Powder |
| CAS No. | 65997-19-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | NiCrCoMoFeAl |
| Density | 8.2-8.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-240/25 |
Alloy Series Description:
Alloy Series Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlloy Series Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. High temperature alloy series High-temperature alloy series powders are designed to handle extreme high-temperature environments, providing excellent performance and heat-resistant properties. Let’s explore this range of products and understand their potential for high temperature applications.| Product | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| GH3625 | 15-53µm 45-105µm 75-150µm | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 1000±50Mpa | 600±50Mpa | 35±5% |
| GH4169 | ≥4.20g/cm³ | ≤20s/50g | ≤300ppm | 1250±30Mpa | 1000±30Mpa | 18±3% | |
| GH3230 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 930±30Mpa | 930±30Mpa | 25±5% | |
| GH3536 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 850±30Mpa | 550±20Mpa | 42±5% |
AlSi7Mg Powder
AlSi7Mg Powder
| Product | AlSi7Mg Powder |
| CAS No. | N/A |
| Appearance | Silver-Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-7Si-0.3Mg |
| Density | 2.65-2.68g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-195/25 |
AlSi7Mg Description:
AlSi7Mg Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricingAlSi7Mg Powder Related Information :
Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi7Mg powder AlSi7Mg powder is an aluminum alloy powder that primarily consists of aluminum (Al), silicon (Si), and magnesium (Mg). The “7” in its name signifies the percentage of silicon, while “Mg” represents the magnesium content. This powder exhibits excellent strength, low density, and impressive thermal properties, making it a preferred choice in multiple industries. Overview of AlSi7Mg Powder AlSi7Mg or A357 alloy is a versatile foundry alloy that possesses properties between pure aluminum and high-silicon hypereutectic alloys. The silicon additions improve castability and enhance mechanical properties while magnesium improves strength. Key characteristics of AlSi7Mg powder include: Good strength and hardness Excellent fluidity and castability Good machinability and polishability High thermal conductivity Good corrosion resistance Low coefficient of thermal expansion Available in range of particle sizes AlSi7Mg powder is used for producing automotive components, hydraulic parts, and other precision castings needing balanced properties. Chemical Composition of AlSi7Mg Powder| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 6-8% |
| Magnesium (Mg) | 0.4-0.8% |
| Iron (Fe) | 0.15-0.5% |
| Manganese (Mn) | 0.1% max |
| Copper (Cu) | 0.1% max |
| Zinc (Zn) | 0.1% max |
| Titanium (Ti) | 0.25% max |
| Property | Value |
| Density | 2.68 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 130-160 W/mK |
| Electrical Resistivity | 3-5 μΩ.cm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 250-300 MPa |
| Yield Strength | 140-180 MPa |
| Elongation | 4-8% |
| Hardness | 80-100 Brinell |
| Parameter | AlSi7Mg | AlSi10Mg |
| Silicon content | 6-8% | 9-11% |
| Strength | Lower | Higher |
| Castability | Comparable | Comparable |
| Corrosion resistance | Good | Excellent |
| Cost | Lower | Higher |
| Applications | Castings, MIM | Aerospace, AM parts |
| Availability | Readily available | Moderate |
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