Molybdenum Powder
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Molybdenum Powder
| Product | Molybdenum Powder |
| CAS No. | 6885-57-0 |
| Appearance | Dark Gray or Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Mo |
| Density | 10.22g/cm3 |
| Molecular Weight | 95.95g/mol |
| Product Codes | NCZ-DCY-244/25 |
Molybdenum Description:
Molybdenum Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Molybdenum Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Molybdenum Powder
Molybdenum powder is a refractory metal powder made from molybdenum metal. It offers high temperature strength, corrosion resistance, thermal conductivity, and lubricity.
Overview of Molybdenu Powder
Molybdenum is a silvery-white refractory transition metal with very high melting point, excellent corrosion resistance, and good thermal/electrical conductivity. In powder form, it exhibits high strength at elevated temperatures along with stability in harsh environments.
Key properties of molybdenum powder include:
High temperature strength and creep resistance
Excellent corrosion resistance
Good thermal and electrical conductivity
Low thermal expansion coefficient
High hardness and wear resistance
Good lubricity in sulfide atmospheres
Available in various particle size distributions
Molybdenum powder is used where its heat resistance, corrosion resistance, conductivity, and lubricity can be utilized. Major applications include alloying, electronics, coatings, welding, and specialty metals fabrication.
Composition of Molybdenum Powder
| Element | Purity |
| Molybdenum (Mo) | 99% min |
| Oxygen (O) | 0.01-0.5% |
| Carbon (C) | 0.01-0.1% |
| Iron (Fe) | 0.2-2% |
| Copper (Cu) | 0.1-0.5% |
| Silicon (Si) | 0.05-1% |
| Tungsten (W) | 0.1-1% |
| Sulfur (S) | 0.01-0.1% |
High purity grades contain over 99% molybdenum with low impurity levels. Commercial powders have higher permissible impurities.
Properties of Molybdenum Powder
| Property | Value |
| Density | 10.22 g/cm3 |
| Melting Point | 2623°C |
| Thermal Conductivity | 138 W/m∙K |
| Electrical Resistivity | 5.5 μΩ∙cm |
| Young’s Modulus | 324 GPa |
| Poisson’s Ratio | 0.31 |
| Tensile Strength | 350 MPa |
| Yield Strength | 220 MPa |
| Elongation | 20% |
| Vickers Hardness | 200 HV |
Molybdenum offers very high melting point, strength at elevated temperatures, good thermal/electrical conductivity, and low thermal expansion.
Production Methods for Molybdenum Powder
Molybdenum powder can be produced by methods like:
Hydrogen Reduction – Molybdenum trioxide reduced with hydrogen gas to produce molybdenum powder.
Thermal Decomposition – Heating molybdenum compounds like ammonium molybdate to form molybdenum oxide followed by hydrogen reduction.
Electrolytic Production – Aqueous electrowinning from acidic molybdate solutions produces molybdenum powder deposit.
Calciothermic Reduction – Reduction of molybdenum trioxide using calcium.
Hydrogen reduction is a common industrial method. The powder morphology, size and purity can be controlled.
Applications of Molybdenum Powder
Molybdenum powder has the following major applications:
Alloying Addition – Added to stainless steels, nickel alloys, tool steels to enhance properties.
Metal Coatings & Spraying – Thermal spray coatings, plating processes use molybdenum for wear/corrosion resistance.
Electronics & Contacts – Used in circuitry, vacuum tubes, cathode ray tubes and electrical contacts.
Welding – As filler material for stainless, high-nickel and refractory metal welding.
Lubricants – Added to greases and oils to provide lubrication in high temperature sulfide environments.
Pyrotechnics – Combined with other powders for pyrotechnic delay compositions requiring controlled burn rates.
Specifications of Molybdenum Powder
Molybdenum powder is available under various specifications:
Purity Grades – From commercial purity to 99.999% ultra high purity grades.
Particle Sizes – Ranging from 1 micron to 150 microns for different applications.
Morphology – Irregular, spherical and nodular powder shapes are available.
Surface Area – Low to high surface area powder grades.
Oxygen Content – High purity, low oxygen powders for specialty applications.
Storage and Handling of Molybdenum Powder
Molybdenum powder requires controlled storage and handling:
Prevent exposure to air and moisture to minimize oxidation.
Avoid dust accumulation and ignition hazards from fine powders.
Use appropriate ventilation and respiratory protection when handling.
Follow precautions in Safety Data Sheet from supplier.
Store sealed containers in a cool, dry place away from incompatibles.
Proper grounding, inert gas blanketing, PPE should be used when handling molybdenum powder.
Inspection and Testing of Molybdenum Powder
Typical inspections and tests carried out on molybdenum powder:
Chemical Analysis – ICP and XRF techniques used to verify composition meets specifications.
Particle Size – Laser diffraction analysis as per ASTM B822 standard.
Morphology – SEM imaging used to determine particle shape and surface area.
Specific Surface Area – BET gas absorption method used.
Impurity Testing – ICP-MS used to quantify levels of oxygen, iron, copper, tungsten and other impurities.
Powder Flow – Tested as per ASTM B213 standard using Hall flowmeter.
Comparison of Molybdenum and Tungsten Powders
Molybdenum and tungsten powders are two refractory metal powders compared:
| Parameter | Molybdenum | Tungsten |
| Density | 10.22 g/cm3 | 19.3 g/cm3 |
| Melting Point | 2623°C | 3422°C |
| Tensile Strength | 350 MPa | 350 MPa |
| Thermal Conductivity | 138 W/mK | 163 W/mK |
| Electrical Resistivity | 5.5 μΩ.cm | 5.5 μΩ.cm |
| Cost | Lower | Higher |
| Toxicity | Lower | Higher |
Molybdenum has lower density, melting point, and cost but offers similarly high strength and conductivity as tungsten.
Molybdenum Powder FAQs
Q: How is molybdenum powder produced?
A: Common industrial production methods for molybdenum powder include hydrogen reduction of molybdenum trioxide and thermal decomposition of molybdates followed by reduction.
Q: What is molybdenum powder used for?
A: Major applications of molybdenum powder include alloying, thermal spray coatings, electronics, welding, lubricants, pyrotechnics, and as a pure metal.
Q: What powder size is used for thermal spray coatings?
A: For most thermal spray processes, molybdenum powder is typically used in size ranges of 45-150 microns. Finer powder can be challenging to fully melt.
Q: Is molybdenum powder flammable or explosive?
A: Yes, like other finely divided metals, molybdenum powder can potentially be flammable or explosive. Proper precautions are needed for safe handling and storage.
Q: Where can I purchase high purity molybdenum powder?
A: Ultra high purity (99.999%) molybdenum powder can be purchased from major supplier.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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Related products
17-4PH Stainless Steel Powder
17-4PH Stainless Steel Powder
| Product | 17-4PH Stainless Steel Powder |
| CAS No. | 12597-68-1 |
| Appearance | Fine Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-Cr-Ni-Cu-Nb |
| Density | 7.75g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-167/25 |
17-4PH Stainless Steel Description:
17-4PH Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
17-4PH Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
17-4PH Stainless Steel Powder
17-4PH is a precipitation hardening stainless steel powder widely used in additive manufacturing across aerospace, medical, automotive, and general engineering sectors. It offers an excellent combination of high strength, good corrosion resistance, and weldability.
Overview of 17-4PH Stainless Steel Powder
17-4PH is a precipitation hardening stainless steel powder widely used in additive manufacturing across aerospace, medical, automotive, and general engineering sectors. It offers an excellent combination of high strength, good corrosion resistance, and weldability.
This article provides a detailed guide to 17-4PH powder covering composition, properties, AM process parameters, applications, specifications, suppliers, handling, inspection, comparisons, pros and cons, and FAQs. Key information is presented in easy-to-reference tables.
Composition of 17-4PH Stainless Steel Powder
The composition of 17-4PH powder is:
| Element | Weight % | Purpose |
| Iron | Balance | Principal matrix element |
| Chromium | 15 – 17.5 | Oxidation resistance |
| Copper | 3 – 5 | Precipitation hardening |
| Nickel | 3 – 5 | Austenite stabilizer |
| Niobium | 0.15 – 0.45 | Carbide former |
| Manganese | 1 max | Deoxidizer |
| Silicon | 1 max | Deoxidizer |
| Carbon | 0.07 max | Strengthener and carbide former |
Copper enables precipitation hardening while chromium provides corrosion resistance.
Properties of 17-4PH Stainless Steel Powder
| Property | Description |
| High strength | Up to 1310 MPa tensile strength when aged |
| Hardness | Up to 40 HRC in aged condition |
| Corrosion resistance | Comparable to 316L stainless in many environments |
| Toughness | Superior to martensitic stainless steels |
| Wear resistance | Better than 300 series stainless steels |
| High temperature stability | Strength maintained up to 300°C |
The properties make 17-4PH suitable for diverse applications from aerospace components to injection molds.
AM Process Parameters for 17-4PH Powder
Typical parameters for printing 17-4PH powder include:
| Parameter | Typical value | Purpose |
| Layer height | 20-100 μm | Balance speed and resolution |
| Laser power | 150-400 W | Sufficient melting without evaporation |
| Scan speed | 400-1000 mm/s | Density versus production rate |
| Hatch spacing | 100-200 μm | Density and mechanical properties |
| Support structure | Minimal | Easy removal |
| Hot isostatic pressing | 1120°C, 100 MPa, 3 hrs | Eliminate porosity |
Parameters tailored for density, production rate, properties and post-processing needs.
Applications of 3D Printed 17-4PH Parts
Additively manufactured 17-4PH components are used in:
| Industry | Applications | Industry |
| Aerospace | Structural brackets, fixtures, actuators | Aerospace |
| Medical | Dental implants, surgical instruments | Medical |
| Automotive | High strength fasteners, gears | Automotive |
| Consumer products | Watch cases, sporting equipment | Consumer products |
| Industrial | End-use metal tooling, jigs, fixtures | Industrial |
Benefits over machined 17-4PH parts include complex geometries, reduced lead time and machining allowances.
Specifications of 17-4PH Powder for AM
17-4PH powder must meet strict specifications:
| Parameter | Specification |
| Particle size range | 15-45 μm typical |
| Particle shape | Spherical morphology |
| Apparent density | > 4 g/cc |
| Tap density | > 6 g/cc |
| Hall flow rate | > 23 sec for 50 g |
| Purity | >99.9% |
| Oxygen content | <100 ppm |
Custom size distributions and controlled moisture levels available.
Prices range from $50/kg to $120/kg based on purity, size distribution and order volumes.
Handling and Storage of 17-4PH Powder
As a reactive material, careful 17-4PH powder handling is essential:
Store sealed containers away from moisture, acids, ignition sources
Use inert gas padding during transfer and storage
Ground equipment to dissipate static charges
Avoid dust accumulation through extraction and ventilation
Follow applicable safety guidelines
Proper techniques ensure optimal powder condition.
Inspection and Testing of 17-4PH Powder
Quality testing methods include:
| Method | Parameters Tested |
| Sieve analysis | Particle size distribution |
| SEM imaging | Particle morphology |
| EDX | Chemistry and composition |
| XRD | Phases present |
| Pycnometry | Density |
| Hall flow rate | Powder flowability |
Testing per ASTM standards verifies powder quality and batch consistency.
Comparing 17-4PH to Alternative Alloy Powders
17-4PH compares to other alloys as:
Testing per ASTM standards verifies powder quality and batch consistency.
| Alloy | Strength | Corrosion Resistance | Cost | Printability |
| 17-4PH | Excellent | Good | Medium | Good |
| 316L | Medium | Excellent | Medium | Excellent |
| IN718 | Very High | Good | High | Fair |
| CoCrMo | Medium | Fair | Medium | Good |
With its balanced properties, 17-4PH supersedes alternatives for many high-strength AM applications requiring corrosion resistance.
Pros and Cons of 17-4PH Powder for AM
| Pros | Cons |
| High strength-to-weight ratio | Lower oxidation resistance than austenitic stainless steels |
| Good combination of strength and corrosion resistance | Required post-processing like HIP and heat treatment |
| Lower cost than exotic alloys | Controlled atmosphere storage needed |
| Established credentials in AM | Difficult to weld and machine |
| Properties match wrought material | Susceptible to pitting and crevice corrosion |
17-4PH enables high-performance printed parts across applications, though not suited for extreme environments.
Frequently Asked Questions about 17-4PH Powder
Q: What particle size range works best for printing 17-4PH alloy?
A: A typical range is 15-45 microns. It provides optimal powder flowability combined with high resolution and dense parts.
Q: What post-processing methods are used on 17-4PH AM parts?
A: Hot isostatic pressing, solution annealing, aging, and machining are typically used to achieve full densification, relieve stresses, and improve surface finish.
Q: Which metal 3D printing process is ideal for 17-4PH alloy?
A: Selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) can all effectively process 17-4PH powder.
Q: What industries use additively manufactured 17-4PH components?
A: Aerospace, medical, automotive, consumer products, industrial tooling, and oil and gas industries benefit from 3D printed 17-4PH parts.
Q: Does 17-4PH require support structures during printing?
A: Yes, minimal supports are needed on overhangs and bridged sections to prevent deformation and allow easy removal after printing.
Q: What defects can occur when printing 17-4PH powder?
A: Potential defects are cracking, porosity, distortion, incomplete fusion, and surface roughness. Most can be prevented with optimized parameters.
Q: What hardness is achievable with 17-4PH AM parts?
A: Solution-annealed 17-4PH has 25-30 HRC hardness while aging increases it to 35-40 HRC for enhanced wear resistance.
Q: What accuracy and surface finish is possible for 17-4PH printed parts?
A: Post-processed 17-4PH parts can achieve dimensional tolerances and surface finish comparable to CNC machined components.
Q: What is the key difference between 17-4 and 17-4PH grades?
A: 17-4PH has tighter chemistry control, lower impurities, and reduced sulfur for better ductility and impact properties compared to basic 17-4 grade.
Q: Is HIP required for all 17-4PH AM application?
A: While recommended, HIP may not be mandatory for non-critical applications. Heat treatment alone may suffice in some cases.
18Ni300 Powder
18Ni300 Powder
| Product | 18Ni300 Powder |
| CAS No. | 7440-02-0 |
| Appearance | Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | 18Ni |
| Density | 8.2g/cm3 |
| Molecular Weight | 58.69g/mol |
| Product Codes | NCZ-DCY-191/25 |
18Ni300 Description:
18Ni300 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
18Ni300 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Best 18Ni300 Powder for 3D printing
18Ni300 powder is a high-performance alloy composed primarily of nickel (Ni) and a balanced blend of other elements such as chromium (Cr), molybdenum (Mo), and manganese (Mn).
| Metal Powder | Size | Quantity | Price/kg |
| 18Ni300 | 15-53μm | 1KG | 72 |
| 10KG | 43 | ||
| 100KG | 35.8 |
Properties and Characteristics of 18Ni300 Powder
18Ni300 powder boasts a unique combination of properties that make it a highly sought-after material for 3D printing applications. Here are some of its key characteristics:
| Property | Description |
| High Strength and Toughness | Even after 3D printing, 18Ni300 parts exhibit exceptional strength and toughness, making them ideal for demanding applications. Imagine a 3D-printed gear that can withstand incredible pressure without breaking – that’s the power of 18Ni300. |
| Excellent Wear Resistance | This material stands up to wear and tear remarkably well. Think of a 3D-printed mold that retains its shape and function even after countless uses. |
| Low-Carbon Content | The low carbon content minimizes the risk of cracking during the 3D printing process, ensuring smooth and reliable production. |
| Good Weldability | 18Ni300 parts can be readily welded, allowing for the creation of complex structures or the joining of 3D-printed components with traditional manufacturing techniques. |
| High Dimensional Accuracy | The spherical shape and consistent particle size of 18Ni300 powder contribute to excellent dimensional accuracy in the final 3D-printed parts. |
Specifying Your Needs: Specifications, Sizes, and Grades
When selecting 18Ni300 powder for your 3D printing project, it’s crucial to consider the specific requirements of your application. Here’s a breakdown of some key specifications to keep in mind:
| Specification | Description |
| Particle Size | The size of the powder particles significantly impacts the final properties and printability of the 3D-printed part. Finer powders generally offer better surface finish and detail but may require specialized printing equipment. |
| Flowability | The powder’s ability to flow freely is essential for even distribution during the 3D printing process. Good flowability ensures consistent material deposition and minimizes printing defects. |
| Apparent Density | This refers to the weight of powder per unit volume. It’s a crucial factor for determining the amount of material needed for your print and optimizing printing parameters. |
| Grade | Different grades of 18Ni300 powder may offer variations in composition or properties to cater to specific application needs. For instance, some grades might prioritize higher strength, while others focus on improved machinability. |
Understanding the Options: Available Sizes and Standards
18Ni300 powder is typically available in a range of particle sizes to suit various 3D printing technologies. Some common size ranges include:
15-45 micrometers (µm)
45-75 µm
75-100 µm
The choice of particle size depends on the specific 3D printing process and the desired part properties. For example, laser beam melting (LBM) often utilizes finer powders (15-45 µm) for high-resolution printing, while electron beam melting (EBM) can handle slightly larger particles (45-75 µm).
Several industry standards govern the quality and specifications of metal powders for additive manufacturing, including 18Ni300 powder. Here are some relevant standards to be aware of:
ASTM International (ASTM) F3049 – Standard Specification for Metal Powders Used in Additive Manufacturing Processes
Aerospace Material Specifications (AMS) 5649 – Additive Manufacturing Powder, Maraging Steel, 18Ni-3Co-3Mo-0.5Ti
Frequently Asked Questions (FAQ) About 18Ni300 Powder
Q: What are the advantages of using 18Ni300 powder for 3D printing?
A: 18Ni300 powder offers a compelling combination of high strength, toughness, excellent wear resistance, and good weldability. It also boasts low-carbon content for minimized cracking risk and good dimensional accuracy in printed parts.
Q: What are some limitations of 18Ni300 powder?
A: Compared to some other metal powders, 18Ni300 may require a post-printing heat treatment process to achieve its full strength and toughness potential. Additionally, the material can be more expensive than some commonly used 3D printing materials.
Q: Is 18Ni300 powder safe to handle?
A: Metal powders, including 18Ni300, can pose health risks if inhaled. It’s crucial to follow proper safety protocols when handling these materials, including using appropriate personal protective equipment (PPE) and working in a well-ventilated environment.
Q: What are the future prospects for 18Ni300 powder in 3D printing?
A: With ongoing research and development, 18Ni300 powder is expected to play an increasingly significant role in 3D printing. Advancements in powder production technologies and 3D printing processes could further enhance the printability and properties of this versatile material, unlocking new possibilities for high-performance metal additive manufacturing.
By understanding the composition, properties, applications, and supplier landscape of 18Ni300 powder, you’re well-equipped to leverage this powerful material for your 3D printing projects. Remember to carefully consider your specific needs and consult with reputable suppliers to ensure you select the optimal 18Ni300 powder for your application.
300M Stainless Steel Powder
300M Stainless Steel Powder
| Product | 300M Stainless Steel Powder |
| CAS No. | 12597-68-1 |
| Appearance | Fine Metallic Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-Cr-Ni |
| Density | 7.9g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-168/25 |
300M Stainless Steel Description:
300M Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
300M Stainless Steel Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
300M Stainless Steel Powder
300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties.
300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts
300M has a high nickel and chromium content which gives it excellent corrosion resistance comparable to 304 and 316 stainless steel. The composition is controlled within narrow ranges as shown below:
300M Stainless Steel Powder Composition
| Element | Composition Range |
| Carbon (C) | 0.05% max |
| Silicon (Si) | 1.0% max |
| Manganese (Mn) | 2.0% max |
| Phosphorus (P) | 0.03% max |
| Sulfur (S) | 0.01% max |
| Chromium (Cr) | 24.0-26.0% |
| Nickel (Ni) | 19.0-22.0% |
| Molybdenum (Mo) | 4.0-5.0% |
| Nitrogen (N) | 0.10-0.16% |
| Iron (Fe) | Balance |
The key alloying elements like chromium, nickel, and molybdenum give 300M stainless its unique properties. The high chromium content provides excellent corrosion and oxidation resistance. Nickel further enhances this by making the steel more resistant to reducing acids. Molybdenum improves pitting and crevice corrosion resistance in chlorides.
Nitrogen is also added to stabilize the austenitic structure and increase strength through solid solution strengthening. Carbon is restricted to minimize carbide precipitation. The end result is a versatile corrosion resistant steel powder ideal for additive manufacturing.
300M Stainless Steel Powder Properties
300M stainless steel provides an excellent combination of high strength and good ductility along with outstanding corrosion resistance. Some key properties are outlined below:
300M Stainless Steel Powder Properties
| Property | Value |
| Density | 7.9 g/cm3 |
| Melting Point | 1370°C (2500°F) |
| Thermal Conductivity | 12 W/m-K |
| Electrical Resistivity | 72 μΩ-cm |
| Modulus of Elasticity | 200 GPa |
| Poisson’s Ratio | 0.29 |
| Tensile Strength | 165ksi (1140 MPa) |
| Yield Strength | 140ksi (965 MPa) |
| Elongation | 35% |
The austenitic structure gives 300M enhanced toughness and ductility compared to martensitic grades. It also makes the steel non-magnetic. The material has good strength up to 600°C and can be used at cryogenic temperatures. Corrosion resistance is comparable to 316L grade. Wear resistance is lower than martensitic grades but machinability is excellent.
Overall, 300M offers an exceptional balance of strength, ductility, fracture toughness, and corrosion resistance making it suitable for demanding additive manufacturing applications across industries like aerospace, chemical processing, oil & gas, etc.
300M Stainless Steel Powder Applications
| Industry | Common Applications |
| Aerospace | Engine components, structural parts, landing gear |
| Automotive | Valve bodies, pump parts, turbocharger components |
| Medical | Implants, prosthetics, surgical instruments |
| Chemical | Pumps, valves, pipe fittings |
| Oil & Gas | Downhole tools, wellhead parts, offshore components |
| Industrial | Food processing equipment, press plates, dies and molds |
| Consumer | Watch cases, jewelry, decorative artware |
The excellent corrosion resistance allows 300M to withstand harsh operating environments in industries like oil & gas, chemical processing, pollution control, etc. where parts are exposed to acids, alkalis, salts, or chlorides.
In aerospace applications, it offers high strength for weight reduction combined with good creep and fatigue resistance at elevated temperatures. The austenitic structure gives excellent fracture toughness.
In medical uses like implants and surgical tools, the good biocompatibility and high strength of 300M stainless are advantageous. For consumer products, the attractive appearance and ability to polish to a mirror finish make it suitable for decorative applications.
Additive manufacturing enables producing components with complex geometries and internal features which are not possible with conventional fabrication routes. This expands the design freedom and range of applications for 300M stainless steel powder.
300M Stainless Steel Powder Specifications
300M powder is commercially available in different size ranges, morphologies, and blends tailored for various additive manufacturing processes. Some key specifications are provided below:
300M Stainless Steel Powder Specifications
| Parameter | Typical Values |
| Particle shape | Spherical, satellite, irregular |
| Particle size | 15-45 μm, 15-53 μm, 53-150 μm |
| Apparent density | 2.5-4.5 g/cm3 |
| Tap density | 3.5-4.5 g/cm3 |
| Flow rate | 15-25 s/50g |
| Carbon content | < 0.05 wt% |
| Oxygen content | < 0.15 wt% |
| Nitrogen content | 0.10-0.16 wt% |
| Hydrogen content | < 0.0015 wt% |
Spherical powders spread easily and have good flowability for uniform layer deposition. They are ideal for SLS/DMLS processes.
Irregular and satellite morphologies provide better packing density for binder jetting.
Smaller particle sizes (~20 μm) are preferred for better resolution and surface finish.
Larger sizes (~45-150 μm) improve powder flow and reduce recoater jamming.
chemistry, especially of interstitial elements like C, N, O, H is controlled to avoid vaporization and porosity issues during printing.
Gases like nitrogen and argon may be used during atomization to minimize oxidation and hydrogen pickup. Alloying elements are adjusted to compensate for vapor losses during processing.
300M Stainless Steel Powder Handling
300M powder should be handled with care to avoid contamination or mixing with other materials. Some guidelines are provided below:
300M Stainless Steel Powder Handling
Store unopened containers in a dry, inert environment to prevent oxidation and moisture pickup
Open containers inside gloveboxes filled with argon to prevent air exposure
Use tools and containers dedicated only for 300M to prevent cross-contamination
Avoid contact with iron or carbon to prevent composition changes
Measure powder weight accurately before reuse to control blend ratios
Sieve powders before reuse to break up agglomerates and remove large particles
Do not pour powder directly back into the main container to prevent mixing of new and used powder
Clean equipment thoroughly between handling batches to prevent cross-contamination
Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.
300M Stainless Steel Powder Storage
300M powder should be stored in the following conditions:
300M Stainless Steel Powder Storage
Store in original sealed containers until ready to use
Use inert gas sealing or vacuum packaging for long-term storage
Store in a cool, dry location away from direct sunlight
Ambient temperatures between 10-25°C are ideal for storage
Avoid temperature swings and humidity which can cause condensation
Use desiccant bags when opening containers to absorb moisture
Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation
Rotate stock using a first-in-first-out (FIFO) system
Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life.
300M Stainless Steel Powder Safety
300M powder requires handling precautions similar to other fine stainless steel powders:
300M Stainless Steel Powder Safety
Use appropriate PPE during handling – gloves, respirators, eye protection
Avoid breathing powder dust – use ventilation and masks
Avoid skin contact to prevent sensitization – use gloves
Use spark-proof tools and vacuum systems designed for combustible dust
Inert gas gloveboxes provide protection during handling
Explosion proof lighting and electrical equipment are recommended
Follow SDS precautions and wear PPE mentioned during processing
Maintain cleanliness to avoid particle accumulation and minimize risks
Use dust collection systems and housekeeping procedures to lower combustible dust hazards
Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential.
300M Stainless Steel Powder Printing
300M requires optimized printing parameters tailored for the alloy:
300M Stainless Steel Printing Parameters
Laser power/energy density: 150-220 W, 50-90 J/mm3
Scan speeds: 600-1200 mm/s
Hatch spacing: 80-120 μm
Layer thickness: 20-50 μm
Counterflow argon is preferred over nitrogen
Oxygen levels below 1000 ppm prevent oxidation
Preheating to 80-150°C reduces residual stresses
Stress relief heat treatments mandatory to prevent cracking
Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models.
300M Stainless Steel Powder Post-Processing
Typical post-processing methods for 300M parts include:
300M Stainless Steel Part Post-Processing
Support removal using EDM or sand blasting
Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking
Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength
Heat treatment at 900-950°C to adjust hardness/strength
Sanding, bead blasting, grinding, polishing to improve surface finish
Passivation in nitric acid for removing heat tint and enhancing corrosion resistance
Shot peening to induce compressive stresses and improve fatigue life
Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances
Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements.
300M Stainless Steel Powder Quality Control
Extensive testing should be performed to ensure powder and printed part quality:
300M Stainless Steel Powder Testing
Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects.
300M Stainless Steel Powder Storage
300M powder should be stored in the following conditions:
300M Stainless Steel Powder Storage
Store in original sealed containers until ready to use
Use inert gas sealing or vacuum packaging for long-term storage
Store in a cool, dry location away from direct sunlight
Ambient temperatures between 10-25°C are ideal for storage
Avoid temperature swings and humidity which can cause condensation
Use desiccant bags when opening containers to absorb moisture
Limit storage time to 6-12 months for pre-alloyed powders to avoid oxidation
Rotate stock using a first-in-first-out (FIFO) system
Proper storage is crucial to prevent powder degradation over time by moisture, oxygen, or other environmental factors. Follow the manufacturer’s recommendations for maximum shelf life.
300M Stainless Steel Powder Safety
300M powder requires handling precautions similar to other fine stainless steel powders:
300M Stainless Steel Powder Safety
Use appropriate PPE during handling – gloves, respirators, eye protection
Avoid breathing powder dust – use ventilation and mask
Avoid skin contact to prevent sensitization – use gloves
Use spark-proof tools and vacuum systems designed for combustible dust
Inert gas gloveboxes provide protection during handling
Explosion proof lighting and electrical equipment are recommended
Follow SDS precautions and wear PPE mentioned during processing
Maintain cleanliness to avoid particle accumulation and minimize risks
Use dust collection systems and housekeeping procedures to lower combustible dust hazards
Finely divided powders pose risks like sensitization from prolonged exposure and explosion hazards from dust accumulation. Awareness, training, and safe practices are essential.
300M Stainless Steel Powder Printing
300M requires optimized printing parameters tailored for the alloy:
300M Stainless Steel Printing Parameters
Laser power/energy density: 150-220 W, 50-90 J/mm3
Scan speeds: 600-1200 mm/s
Hatch spacing: 80-120 μm
Layer thickness: 20-50 μm
Counterflow argon is preferred over nitrogen
Oxygen levels below 1000 ppm prevent oxidation
Preheating to 80-150°C reduces residual stresses
Stress relief heat treatments mandatory to prevent cracking
Key considerations include minimizing thermal stresses and avoiding hot cracking issues to achieve high density prints. Some degree of parameter tweaking is needed to optimize for specific printer models.
300M Stainless Steel Powder Post-Processing
Typical post-processing methods for 300M parts include:
300M Stainless Steel Part Post-Processing
Support removal using EDM or sand blasting
Stress relieving at 1065-1120°C for 1-2 hours to prevent cracking
Hot isostatic pressing (HIP) to eliminate internal voids and improve fatigue strength
Heat treatment at 900-950°C to adjust hardness/strength
Sanding, bead blasting, grinding, polishing to improve surface finish
Passivation in nitric acid for removing heat tint and enhancing corrosion resistance
Shot peening to induce compressive stresses and improve fatigue life
Coatings like PVD, CVD can provide wear/corrosion resistance or unique appearances
Multi-step finishing is often necessary to achieve the desired material properties, dimensional accuracy, surface quality, and aesthetics. The process depends on application requirements.
300M Stainless Steel Powder Quality Control
Extensive testing should be performed to ensure powder and printed part quality:
300M Stainless Steel Powder Testing
| Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects. | Proper handling and storage helps maintain the powder composition, morphology, flowability and reuse properties. Contamination can negatively impact material properties or cause printing defects. |
| 300M Stainless Steel Powder Storage | 300M Stainless Steel Powder Storage |
| 300M powder should be stored in the following conditions: | 300M powder should be stored in the following conditions: |
| 300M Stainless Steel Powder Storage | 300M Stainless Steel Powder Storage |
| Store in original sealed containers until ready to use | Store in original sealed containers until ready to use |
| Use inert gas sealing or vacuum packaging for long-term storage | Use inert gas sealing or vacuum packaging for long-term storage |
| Store in a cool, dry location away from direct sunlight | Store in a cool, dry location away from direct sunlight |
300M Stainless Steel Part Testing
| Test | Details |
| Density | Archimedes’, Helium pycnometry |
| Surface roughness | Profilometer, interferometry |
| Hardness | Rockwell, Vickers, Brinell |
| Tensile strength | ASTM E8 |
| Microstructure | Optical microscopy, image analysis |
| Layer bonding | Electron microscopy, dye penetrant |
| Porosity | X-ray tomography, image analysis |
| Surface defects | Penetrant testing, microscopy |
Comprehensive testing as per industrial standards ensures consistent powder quality and printed part performance. It minimizes defects and prevents part failures in service.
Advantages of 300M Stainless Steel Powder
Some of the advantages of using 300M powder for additive manufacturing include:
Excellent corrosion resistance comparable to 316L stainless steel
High strength with good ductility and fracture toughness
Can be processed easily using laser powder bed fusion, binder jetting, etc.
Good dimensional accuracy and surface finish in printed parts
Performs well in harsh environments and at elevated temperatures
Can produce complex geometries not possible with conventional methods
Parts can be heat treated to tailor properties like hardness, strength, etc.
Offers design flexibility not limited by typical manufacturing constraints
Saves material, energy, and costs versus subtractive methods
Widely available from leading suppliers to ensure reliable material supply
The combination of outstanding material properties, advanced manufacturability, and customizability make 300M an ideal alloy for mission-critical AM components across industries.
Limitations of 300M Stainless Steel Powder
300M also has some limitations to consider:
More expensive than common alloys like 316L or 17-4PH stainless
Requires optimized processing parameters tailored for the alloy
Sensitive to contamination from improper powder handling
Need for hot isostatic pressing (HIP) to eliminate internal voids
Lower wear resistance than martensitic stainless steel powders
Requires post-processing and finishing operations
High thermal stresses can cause cracking; heat treatments mandatory
Oxidation and nitrogen absorption can occur during processing
Parts may require supports to avoid deformation during printing
Limited number of suppliers compared to more common alloys
The specialized composition, high cost, and need for controlled processing conditions limit its use to critical applications where performance justifies the higher cost.
300M vs 316L vs 17-4PH Stainless Steel Powder
How does 300M compare against other popular stainless steel powders like 316L and 17-4PH?
Comparison of Stainless Steel Powders
| Alloy | Composition | Properties | Applications |
| 300M | High Ni, Cr, Mo | Excellent corrosion resistance, good ductility and toughness, high strength to 600°C | Aerospace, oil & gas, chemical, high temp uses |
| 316L | Medium Ni, Cr | Excellent corrosion resistance, readily weldable, good bio-compatibility | Marine hardware, medical implants, food processing |
| 17-4PH | Medium Ni, Cr + Cu | High hardness and strength, good corrosion resistance, heat treatable | Aerospace, tooling, automotive, plastic molds |
300M provides the best combination of corrosion resistance and useful strength at elevated temperatures. 17-4PH is preferred for applications
300M stainless steel powder is a specialized material used in powder metallurgy and additive manufacturing applications. This high-alloy austenitic stainless steel exhibits excellent corrosion resistance and high strength properties.
300M powder can be used to create complex metal components using advanced manufacturing techniques like selective laser sintering (SLS), direct metal laser sintering (DMLS), and binder jetting. The fine spherical powders spread easily and sinter uniformly, producing dense parts.
Here is more content continuing the comparison between 300M, 316L, and 17-4PH stainless steel powders:
Detailed Comparison
300M has higher tensile strength than 316L and lower ductility. It maintains strength up to     600°C better than 316L.
2 316L has the best all-round corrosion resistance followed by 300M and 17-4PH. 300M resists  pitting and crevice corrosion better than 316L.
17-4PH achieves the highest hardness after heat treatment but has lower toughness than 300M and 316L.
300M has higher nickel content than 316L and 17-4PH which improves corrosion resistance. 17-4PH contains copper for precipitation hardening.
300M is used in specialized applications requiring strength at elevated temperatures like aerospace components. 316L is widely used in corrosive environments across industries where high strength is not critical.
17-4PH suits applications requiring high hardness like molds, tooling, and wear-resistant parts for automotive and consumer uses.
300M and 17-4PH powders are more expensive than common 316L powder. 17-4PH is relatively easier to process by laser sintering than 300M.
All three are readily weldable grades in the annealed/solutionized condition. 17-4PH requires aging treatment after welding to restore properties.
300M requires stress relieving heat treatments after printing to prevent cracking. 17-4PH is typically H900 heat treated post-build for optimal properties.
In summary, 300M fills a niche between generalized corrosion resistance of 316L and high strength/hardness of martensitic 17-4PH. It provides the best elevated temperature properties crucial for aerospace applications.
300M Stainless Steel Powder Questions
Here are some common questions asked about 300M stainless steel powder:
300M Stainless Steel Powder FAQs
Q: What particle size is best for printing 300M stainless steel?
A: 15-45 microns is recommended for SLM/DMLS. Larger sizes 45-100 microns improve flowability but reduce resolution.
Q: What is the typical density achieved for 300M parts printed by laser powder bed fusion?
A: Printed density over 99% is achievable with optimized parameters. HIP helps eliminate internal voids.
Q: What is the typical surface roughness of as-printed 300M parts?
A: Around 10-15 microns Ra surface roughness is typical, which can be reduced to under 1 micron by polishing.
Q: Does 300M require any post-processing heat treatments?
A: Yes, stress-relieving at 1065-1120°C to prevent cracking followed by cooling at <50°C/hr is recommended.
Q: What are some typical applications of binder-jet printed 300M parts?
A: Tooling components, jigs, fixtures, plastic injection molds are common applications benefitting from the hardness and corrosion resistance.
Q: How should unused 300M powder be stored for reuse?
A: In a dry, inert atmosphere sealed container at 10-25°C for up to 1 year. Store away from iron contamination.
Q: Can you heat treat 300M to increase its hardness?
A: Yes, aging at 900-950°C can increase hardness up to 38 HRC similar to precipitation hardening grades.
This covers some key questions about 300M powder. Please reach out for any other specific queries.
304l Stainless Steel Powder
304l Stainless Steel Powder
| Product | 304l Stainless Steel Powder |
| CAS No. | 11143-21-4 |
| Appearance | Metallic Gray or Silver Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-18Cr-8Ni |
| Density | 7.9g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-338/25 |
304l Stainless Steel Description:
304l Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.
304l Stainless Steel Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
304l Stainless Steel Powder
304L stainless steel powder is an austenitic chromium-nickel stainless steel powder with low carbon content. It offers excellent corrosion resistance, good formability and weldability, and widely used for powder metallurgy applications. The ‘L’ denotes lower carbon compared to 304 standard grade. The low carbon minimizes carbide precipitation and maximizes corrosion resistance. Powder metallurgy 304L provides a cost-effective alternative to 316L for non-critical applications not needing molybdenum alloying.
Overview
304L stainless steel powder is an austenitic chromium-nickel stainless steel powder with low carbon content. It offers excellent corrosion resistance, good formability and weldability, and widely used for powder metallurgy applications.
The ‘L’ denotes lower carbon compared to 304 standard grade. The low carbon minimizes carbide precipitation and maximizes corrosion resistance. Powder metallurgy 304L provides a cost-effective alternative to 316L for non-critical applications not needing molybdenum alloying.
This article provides an in-depth look at 304L stainless steel powder covering composition, properties, processing, applications, specifications, suppliers, costs, and other technical details.
Composition
The nominal composition of 304L stainless steel powder is listed below:
Table: Typical composition of 304L stainless steel powder
| Element | Weight % |
| Chromium (Cr) | 18-20 |
| Nickel (Ni) | 8-10.5 |
| Manganese (Mn) | <2 |
| Silicon (Si) | <1 |
| Carbon (C) | <0.03 |
| Sulfur (S) | <0.03 |
| Phosphorus (P) | <0.045 |
| Nitrogen (N) | <0.1 |
| Iron (Fe) | Balance |
Chromium and nickel are the main alloying elements. Chromium provides corrosion and oxidation resistance. Nickel enhances ductility, toughness, and weldability.
Manganese and silicon increase strength. Carbon is kept very low for optimum corrosion resistance. Sulfur, phosphorus, and nitrogen are impurities that are minimized.
Properties
Key properties of 304L stainless steel powder in the annealed condition are provided below:
Table: Properties of 304L stainless steel powder
| Property | Value |
| Density | 7.9-8.1 g/cm3 |
| Ultimate Tensile Strength | 505-620 MPa |
| Yield Strength | 205-275 MPa |
| Elongation | ≥40% |
| Hardness | ≤92 HRB |
| Modulus of Elasticity | 190-210 GPa |
| Melting Point | 1400-1450°C |
| Thermal Conductivity | 16 W/m-K |
| Electrical Resistivity | 0.072 μΩ-cm |
The combination of properties make 304L highly useful for a wide range of applications. The austenitic microstructure provides ductility, toughness, and non-magnetic behavior. 304L has excellent corrosion resistance comparable to 316L stainless steel.
By selecting ultra-low carbon powder, carbide precipitation can be avoided to maximize corrosion resistance in critical applications. Strength and hardness can be increased through cold working.
Typical applications for 304L stainless steel powder include:
Food processing equipment
Pharmaceutical tooling
Chemical plant components
Architectural panels, railings
Medical instruments and implants
Marine hardware, fittings, fasteners
Consumer products, appliances
Powder metallurgy mechanical parts
3D printing powders
304L provides cost-effective corrosion resistance versus 316L when molybdenum alloying is not needed for highly corrosive environments. The excellent polishability and non-magnetic properties also suits 304L for architectural cladding and hardware components.
Powder metallurgy is commonly used to produce small precision parts from 304L at high volumes versus machining. Additive manufacturing utilizes 304L powder for prototypes, tooling, and end-use components across industries.
Powder Manufacturing
304L stainless steel powder is commercially manufactured via gas atomization or water atomization processes.
In gas atomization, a high pressure inert gas stream disintegrates the molten metal into fine droplets, producing spherical powders ideal for additive manufacturing and MIM. Particle size distribution is controlled through process parameters.
Water atomization uses high pressure water jets to break up the metal stream into fine particles. This generates irregular, satellite particle shapes. The powder requires post-treatment for additive manufacturing.
Plasma atomization is sometimes used to produce very spherical, clean powders from a metal plasma stream in a controlled inert atmosphere. This ensures high purity and flowability.
Powder Specifications
304L stainless steel powder is commercially available in various size ranges, morphologies, and quality levels. Some typical powder specifications are below:
Table: 304L stainless steel powder specifications
| Attribute | Details |
| Particles sizes | 15-45 μm, 10-100 μm |
| Morphology | Spherical, irregular |
| Apparent density | 2.5-4.5 g/cm3 |
| Tap density | 4-5 g/cm3 |
| Hall flow rate | <30 s/50g |
| Purity | >99.5% |
| Oxygen content | <2000 ppm |
| Moisture content | <0.2% |
Smaller particle sizes below 45 μm are preferred for capturing fine features in additive manufacturing. Spherical particles provide good flowability. Apparent density correlates with powder packing efficiency.
High purity, low oxygen, and controlled moisture levels ensure quality sintered properties. Gas atomized powder offers the best specifications for critical applications.
Standards and Grades
304L stainless steel powder complies with the following standards:
ASTM A240 – Standard for chromium and chromium-nickel stainless steel plate, sheet, and strip
ASTM A313 – Standard for stainless steel spring wire
ASTM A314 – Standard for stainless steel bent wire
AMS 5501 – Stainless steel bars, wire, forgings, tubing with low carbon
AMS 5647 – Stainless steel powder, atomized, 304L
Equivalent grades include:
UNS S30403
Werkstoff No. 1.4306
SUS 304L
SS2348
Powder Storage and Handling
To prevent contamination and maintain powder properties, 304L stainless steel powder should be stored and handled as follows:
Store in sealed containers in a cool, dry environment
Use inert gas purging or vacuum to prevent moisture pickup
Keep away from sparks, flames, and ignition sources
Ground all powder handling and transfer equipment
Avoid contact with contaminants like oil, grease, paints, etc.
Use PPE – mask, gloves, eye protection when handling powder
Powder spills should be promptly cleaned using non-sparking tools and HEPA vacuuming. Powders are moderately sensitive to moisture and air exposure. Proper storage is key.
Metal Injection Molding
304L is widely used for metal injection molding of small, complex parts leveraging powder metallurgy. Key considerations include:
Feedstock:Â 60-68% powder loading with multi-component binder system
Molding:Â High shot size, fast injection speed, high holding pressure
Debinding:Â Solvent debinding followed by thermal debinding
Sintering: 1350-1400°C in hydrogen or vacuum atmosphere
Secondary Operations:Â Machining, laser marking, passivation, electropolishing
MIM service bureaus have established best practices for high-performance 304L parts with as-sintered properties approaching wrought material.
Design for AM
For additive manufacturing using 304L stainless steel powder, key design guidelines include:
Maintain wall thicknesses above 1 mm
Use self-supporting geometries with angles above 45°
Include drain holes to remove unfused powder
Observe build orientation effects on properties
Account for 20-25% shrinkage when designing mating parts
Include machining allowances of 0.5-1 mm for critical fits
Reduce overhangs, bridges, fine details that require supports
Quality control testing performed on 304L stainless steel powder includes:
Chemical analysis – ICP and OES to verify composition
Particle size analysis – Laser diffraction particle size analyzer
Powder morphology – SEM imaging at high magnifications
Apparent density and tap density – Hall flowmeter method
Powder flow rate – Hall flowmeter funnel method
Loss on ignition – ASTM E sin gravity furnace
Moisture analysis – Karl Fischer titration, LECO analysis
For sintered MIM parts, testing includes:
Dimensional tolerances – CMM inspection
Density – Archimedes method
Microstructure – Optical microscopy, image analysis
Mechanical testing – Hardness, tensile, fatigue, Charpy impact
Like most stainless steel powders and parts, 304L poses little health risk with proper handling:
Wear PPE when handling powder – mask, gloves, goggles
Avoid skin contact to prevent sensitization
Use HEPA-filtered vacuum for clean-up of dust and powder
Avoid breathing any welding or melting fumes
Dispose according to local environmental regulations
Ensure adequate ventilation and respiratory protection if grinding or machining sintered parts
No special disposal precautions are needed for 304L. With sound procedures, it poses minimal hazard for workers and the environment.
FAQ
1.What is the difference between 304 and 304L stainless steel powder?
304L has lower carbon content (<0.03%) than 304 (<0.08%) for better corrosion resistance,especially for welding. 304 is more common.
2.Does 304L powder require a controlled atmosphere?
Not necessarily, but storage in sealed containers with inert gas prevents oxidation and contamination.
3.What particle size is best for AM?
15-45 microns is typical for powder bed fusion AM to provide good flow and high resolution. Larger sizes from 45-100 microns are also used.
4.Is 304L used for metal 3D printing?
Yes, 304L is widely used for powder bed and directed energy deposition 3D printing to make prototypes, tooling, and end-use parts.
5.What causes powder to oxidize and lose reusability?
Exposure to air/moisture causes surface oxidation. Proper sealed storage with desiccant and oxygen absorbers prevents this.
6.Does 304L require solution annealing after laser sintering?
Yes, stress relieving at 1050-1150°C and rapid cooling helps restore ductility and toughness after the rapid solidification.
7.What finish can be expected on as-sintered MIM 304L parts?
Around Ra 3-6 microns initially. Polishing and etching can achieve under 0.5 micron. Plating also gives a smooth finish.
8.What tolerance can be achieved with 304L MIM parts?±0.1-0.3% is typical but tolerances under ±0.1% are possible for high precision components.
9.Why is 304L preferred over 304 stainless steel?
The lower carbon gives 304L better corrosion resistance, especially for weldments, reducing sensitization. It has become the dominant grade.
10.What is the cost premium for 304L vs. 304 powder?
Typically 10-30% higher cost for 304L due to the lower carbon composition. Price also depends on quantities ordered.
430L Powder
430L Powder
| Product | 430L Â Powder |
| CAS No. | 12597-68-1 |
| Appearance | Silvery or Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-16Cr |
| Density | 7.7g/cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-174/25 |
430L Description:
430L Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
430L Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
430L Powder
430L powder is a ferritic stainless steel powder containing 17% chromium with additions of molybdenum and niobium for enhanced corrosion resistance. It provides an optimal balance of corrosion resistance, strength, weldability and cost.
Overview of 430L Powder
430L powder is a ferritic stainless steel powder containing 17% chromium with additions of molybdenum and niobium for enhanced corrosion resistance. It provides an optimal balance of corrosion resistance, strength, weldability and cost.
Key properties and advantages of 430L powder:
430L Powder Properties and Characteristics
| Properties | Details |
| Composition | Fe-17Cr-Nb-Mo alloy |
| Density | 7.7 g/cc |
| Particle shape | Irregular, angular |
| Size range | 10-150 microns |
| Apparent density | Up to 50% of true density |
| Flowability | Moderate |
| Corrosion resistance | Excellent in many environments |
| Strengthening | Solid solution and precipitation strengthening |
430L powder is widely used in chemical processing, marine hardware, automotive exhaust components, industrial valves and flanges, and structural parts needing weathering resistance.
430L Powder Composition
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 16-18% |
| Carbon (C) | 0.12% max |
| Silicon (Si) | 1% max |
| Manganese (Mn) | 1% max |
| Molybdenum (Mo) | 0.5% max |
| Niobium (Nb) | 0.3-0.6% |
| Nitrogen (N) | 0.03% max |
| Sulfur (S) | 0.03% max |
Iron provides the base matrix and ductility
Chromium enhances corrosion and oxidation resistance
Niobium and molybdenum provide precipitation strengthening
Carbon, nitrogen and sulfur are controlled as tramp elements
The composition is designed to provide optimum corrosion resistance while retaining suitable ductility, toughness and weldability.
430L Powder Physical Properties
| Property | Values |
| Density | 7.7 g/cc |
| Melting point | 1400-1450°C |
| Electrical resistivity | 0.6-0.7 μΩ-m |
| Thermal conductivity | 26 W/mK |
| Curie temperature | 1440°C |
| Maximum service temperature | 650-750°C |
Density is moderately high for a stainless steel
Provides high temperature strength and corrosion resistance
Resistivity higher than pure iron or low alloy steels
Becomes paramagnetic above Curie point
Can withstand moderately high operating temperatures
The physical properties make 430L suitable for corrosive environments and moderately high temperature applications requiring oxidation resistance.
430L Powder Mechanical Properties
| Property | Values |
| Tensile strength | 450-650 MPa |
| Yield strength | 250-350 MPa |
| Elongation | 35-45% |
| Modulus of elasticity | 190-210 GPa |
| Hardness | 80-90 HRB |
| Impact strength | 50-100 J |
Provides moderately high strength for a stainless steel
Excellent ductility and impact toughness
Strength can be further increased through heat treatment
Hardness is relatively low compared to martensitic grades
The properties provide a good combination of strength, ductility, and toughness required for many corrosive environments and load conditions.
430L Powder Applications
| Industry | Example Uses |
| Chemical | Tanks, valves, pipes, pumps |
| Automotive | Exhaust components, fuel injection parts |
| Construction | Cladding, architectural features |
| Oil and gas | Wellhead equipment, drilling tools |
| Manufacturing | Pressing tooling, molds, dies |
Some specific product uses:
Marine hardware like railings, hinges, fasteners
Automotive exhaust manifolds, mufflers, catalytic converters
Chemical processing equipment like valves and flanges
Oil country tubular goods for downhole environments
Architectural paneling, cladding and decorative features
Its excellent corrosion resistance combined with good manufacturability make 430L widely used across industries needing weathering and oxidation resistance.
| Standard | Description |
| ASTM A743 | Standard for corrosion resistant chromium steel castings |
| ASTM A744 | Standard for corrosion resistant chromium steel sheet and strip |
| AMS 5759 | Annealed corrosion resistant steel bar, wire, forgings |
| SAE J405 | Automotive weathering steel sheet |
| DIN 17440 | Stainless steels for corrosion resistant applications |
These standards define:
Chemical composition limits of 430L alloy
Permissible impurity levels like S, P
Required mechanical properties
Approved production methods
Compliance testing protocols
Proper packaging, labeling and documentation
Meeting certification requirements ensures suitability of the powder for the target applications and markets.
430L Powder Particle Size Distribution
| Particle Size | Characteristics |
| 10-45 microns | Ultrafine grade for high density and surface finish |
| 45-150 microns | Coarse grade provides good flowability |
| 15-150 microns | Standard grade for pressing and sintering |
Finer particles allow greater densification during sintering
Coarser powder flows better and fills die cavities uniformly
Size range is tailored based on final part properties needed
Both gas and water atomized powders are available
Controlling particle size distribution allows optimizing processing behavior and final part performance.
430L Powder Apparent Density
| Apparent Density | Details |
| Up to 50% of true density | For irregular powder morphology |
| 3.5-4.5 g/cc typical | Improves with greater packing density |
Higher apparent density improves powder flow and compressibility
Irregular morphology limits maximum packing density
Values up to 60% are possible with spherical powders
High apparent density improves press filling efficiency
Higher apparent density leads to better manufacturing productivity and part quality.
| Method | Details |
| Gas atomization | High pressure inert gas breaks molten metal stream into fine droplets |
| Water atomization | High pressure water jet breaks metal into fine particles |
| Vacuum induction melting | High purity input materials melted under vacuum |
| Multiple remelting | Improves chemical homogenization |
| Sieving | Classifies powder into different particle size ranges |
Gas atomization provides clean, spherical powder morphology
Water atomization is a lower cost process with irregular particles
Vacuum melting and remelting minimizes gaseous impurities
Post-processing allows customization of particle sizes
Automated production and stringent quality control result in consistent powder suitable for critical applications.
430L Powder Handling and Storage
| Recommendation | Reason |
| Use PPE and ventilation | Avoid exposure to fine metallic particles |
| Ensure proper grounding | Prevent static discharge while handling |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Use non-sparking tools | Prevent possibility of ignition during handling |
| Follow safety protocols | Reduce risk of burns, inhalation, and ingestion |
| Store in stable containers | Prevent contamination or oxidation |
As 430L powder is flammable, ignition and explosion risks should be controlled during handling and storage. Otherwise it is relatively safe with proper precautions.
430L Powder Inspection and Testing
| Test | Details |
| Chemical analysis | ICP and XRF verify composition |
| Particle size distribution | Laser diffraction determines size distribution |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging shows particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
| Loss on ignition | Determines residual moisture content |
Stringent testing ensures the powder meets the required chemical purity, particle characteristics, density, morphology, and flowability per applicable specifications.
430L Powder Pros and Cons
Advantages of 430L Powder
Excellent corrosion resistance in many environments
Good ductility, toughness and weldability
Cost-effective compared to austenitic grades
Can be precipitation hardened to increase strength
Good high temperature oxidation resistance
Readily formable using conventional techniques
Disadvantages of 430L Powder
Lower strength than martensitic or ferritic grades
Requires care during welding to avoid sensitization
Susceptible to chloride stress corrosion cracking
Limited high temperature tensile strength
Lower hardness and wear resistance than austenitic grades
Surface discoloration over time in outdoor exposure
Comparison With 304L Powder
430L vs 304L Stainless Steel Powder
| Parameter | 430L | 304L |
| Density | 7.7 g/cc | 8.0 g/cc |
| Strength | 450-650 MPa | 520-620 MPa |
| Corrosion resistance | Excellent | Outstanding |
| Heat resistance | Good | Excellent |
| Weldability | Good | Excellent |
| Cost | Low | High |
| Uses | Automotive, construction | Chemical processing, marine |
430L has slightly lower strength but better cost
304L has superior corrosion and heat resistance
430L has better room temperature toughness
304L is preferred for applications above 500°C
430L suited for outdoor structures and automotive parts
430L Powder FAQs
Q: What are the main applications of 430L stainless steel powder?
A: Main applications include automotive exhaust components, chemical processing equipment, oil and gas tools, architectural paneling and cladding, marine hardware, and manufacturing tooling.
Q: What precautions should be taken when working with 430L powder?
A: Recommended precautions include ventilation, PPE, proper grounding, inert atmosphere, avoiding ignition sources, using non-sparking tools, and safe storage in stable containers.
Q: What is the effect of niobium addition in 430L stainless steel?
A: Niobium provides precipitation strengthening through formation of nitrides and carbides. This strengthens the steel while retaining good corrosion resistance and ductility.
Q: How does 430L differ from 409 and 439 stainless steel grades?
A: 430L has higher corrosion resistance than 409 and higher strength than 439. It provides an optimal combination of corrosion resistance, formability, weldability and cost.
A100 Steel Alloy Powder
A100Â Steel Alloy Powder
| Product | A100 Steel Alloy Powder |
| CAS No. | 64742-9506 |
| Appearance | Colorless Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-0.5C-1.5Ni-0.5Cr |
| Density | 0.87g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-176/25 |
A100 Steel Alloy Description:
A100 Steel Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
A100 Steel Alloy Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email:contact@nanochemazone.comÂ
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
A100 steel alloy powder
A100 steel alloy powder is a specialized form of steel that consists of a precise blend of iron and other alloying elements. It is manufactured by atomization, a process that involves rapidly solidifying molten metal into fine powder particles. This fine powder exhibits excellent flowability and can be easily consolidated into various shapes using powder metallurgy techniques.
Overview of A100 Steel Alloy Powder
A100 stainless steel contains high levels of nickel and manganese along with chromium, nitrogen and carbon to achieve outstanding low temperature toughness and ductility. It retains excellent impact strength and resistance to cryogenic embrittlement down to the temperature of liquid helium.
Key characteristics of A100 powder include:
Excellent low temperature toughness and ductility
High impact strength at cryogenic temperatures
Good strength and hardness at room temperature
Very good weldability and fabricability
Resistant to cryogenic embrittlement
Available in various particle size distributions
A100 powder is designed for applications requiring thermal stability and toughness at extremely low temperatures such as liquid natural gas storage and transportation. This article provides a detailed overview of this alloy powder.
The typical composition of A100 powder is:
| Element | Weight % |
| Nickel (Ni) | 9-11% |
| Manganese (Mn) | 12-14% |
| Chromium (Cr) | 14-16% |
| Nitrogen (N) | 0.15-0.30% |
| Carbon (C) | 0.08% max |
| Silicon (Si) | 1% max |
| Iron (Fe) | Balance |
The key alloying elements like nickel, manganese, chromium along with nitrogen enable exceptional cryogenic temperature toughness and ductility in A100 steel.
Properties of A100 Powder
| Property | Value |
| Density | 7.9-8.1 g/cm3 |
| Melting Point | 1400-1450°C |
| Thermal Conductivity | 12 W/mK |
| Electrical Resistivity | 0.80 μΩ.cm |
| Young’s Modulus | 190-210 GPa |
| Poisson’s Ratio | 0.29-0.30 |
| Tensile Strength | 620 MPa |
| Yield Strength | 275 MPa |
| Elongation | 35-40% |
| Impact Strength | 50-120 J at -196°C |
A100 maintains excellent ductility and impact strength even at the temperature of liquid helium making it suitable for the most demanding cryogenic applications.
A100 powder can be produced via:
Gas Atomization – High pressure inert gas used to atomize the molten alloy resulting in fine spherical powder ideal for AM.
Water Atomization – High velocity water jet breaks up the molten stream into irregular powder particles. Lower cost but higher oxygen pickup.
Mechanical Alloying – Ball milling of blended elemental powders followed by sintering and secondary atomization.
Gas atomization allows excellent control over particle size distribution, shape, oxygen pickup and micro cleanliness.
Applications of A100 Powder
Additive Manufacturing – Used in laser powder bed fusion and binder jetting for cryogenic parts like valve bodies, pump components, storage tanks etc.
Metal Injection Molding – To manufacture small, complex cryogenic parts needing high ductility and impact strength.
Thermal Spray Coatings – Wire arc spray deposition to produce coatings providing cryogenic resistance.
Cryogenic Vessels – Liners, fittings, fasteners, forged and cast parts for storage, transportation of liquefied natural gas.
Cryocoolers – Powder forged compressor parts, regenerator housings requiring high cryogenic toughness.
Specifications of A100 Powder
A100 powder is available under various size ranges, shapes and grades:
Particle Size: From 10-45 μm for AM methods, up to 150 μm for thermal spray processes.
Morphology:Â Spherical, irregular and blended shapes. Smooth spherical powder provides optimal flow and packing density.
Purity:Â From commercial to high purity grades based on application requirements.
Oxygen Content:Â Levels maintained below 2000 ppm for most applications.
Flow Rate:Â Powder customized for flow rates above 25 s/50 g.
Storage and Handling of A100 Powder
A100 powder requires controlled storage and handling:
Store in sealed containers under inert gas to prevent oxidation
Avoid accumulation of fine powder to minimize dust explosion risks
Use proper grounding, ventilation, PPE when handling powder
Prevent contact with moisture, acids, strong oxidizers
Follow recommended safety practices from supplier SDS
Inert gas glove box techniques are preferred when handling reactive alloy powders like A100.
Inspection and Testing of A100 Powder
Key quality control tests performed on A100 powder:
Chemical analysis using OES or XRF to ensure composition is within specified limits
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM imaging
Powder flow rate measured as per ASTM B213 standard
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure characterization by X-ray diffraction
Thorough testing ensures the powder meets the required chemical, physical and microstructural characteristics for cryogenic applications.
Comparison Between A100 and 304L Stainless Steel Powders
A100 and 304L stainless steel powders compared:
| Parameter | A100 | 304L |
| Type | Austenitic | Austenitic |
| Ni content | 9-11% | 8-12% |
| Low temperature toughness | Excellent | Poor |
| Corrosion resistance | Moderate | Excellent |
| Cost | Higher | Lower |
| Weldability | Very good | Excellent |
| Applications | Cryogenic parts | Automotive, appliances |
A100 offers exceptional low temperature toughness whereas 304L provides better overall corrosion resistance at lower cost.
A100 Powder FAQs
Q: How is A100 steel alloy powder produced?
A: A100 powder is commercially produced using gas atomization, water atomization and mechanical alloying followed by sintering. Gas atomization provides the best control of characteristics.
Q: What are the main applications of A100 powder?
A: The major applications include additive manufacturing, thermal spray coatings, metal injection molding, and powder metallurgy of cryogenic parts needing high ductility and impact strength at extremely low temperatures.
Q: What is the typical A100 powder size used for binder jetting AM?
A: For binder jetting process, the common A100 powder size range is 20-45 microns with spherical morphology to enable good powder packing and binder infiltration.
Q: Does A100 powder require any special handling precautions?
A: Yes, it is recommended to handle A100 powder carefully under controlled humidity and inert atmosphere using proper grounding, ventilation and PPE.
Q: Where can I purchase A100 powder suitable for cryogenic storage vessels?
A: For cryogenic applications needing high toughness, A100 powder can be purchased from leading manufacturers.
AerMet100 Stainless Steel Powder
AerMet100 Stainless Steel Powder
| Product | AerMet 100 Stainless Steel Powder |
| CAS No. | 12060-00-3 |
| Appearance | Gray or Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-13Cr-3Ni-1Mo-0.25C |
| Density | 8.2g/cm3 |
| Molecular Weight | 155-165 g/mol |
| Product Codes | NCZ-DCY-177/25 |
AerMet100 Stainless Steel Description:
AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AerMet100 Stainless Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AerMet100 Stainless Steel Powder
AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting.
This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details.
AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include:
High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC.
Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%.
Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses.
Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service.
Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments.
Weldability – The low carbon content allows for good weldability using standard fusion welding methods.
Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties.
This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads.
AerMet100 Stainless Steel Powder Composition
AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 15.0 – 17.0 |
| Nickel (Ni) | 7.0 – 10.0 |
| Cobalt (Co) | 8.0 – 10.0 |
| Molybdenum (Mo) | 4.0 – 5.0 |
| Manganese (Mn) | < 1.0 |
| Silicon (Si) | < 1.0 |
| Carbon (C) | < 0.03 |
The key alloying elements and their effects are:
Chromium – Provides corrosion and oxidation resistance
Nickel – Increases toughness and ductility
Cobalt – Solid solution strengthener, increases strength
Molybdenum – Solid solution strengthener, increases strength and creep resistance
Manganese & Silicon – Deoxidizers to improve powder manufacturability
Carbon – Kept low for better weldability
The combination of these elements gives AerMet100 stainless steel its unique set of properties.
AerMet100 Stainless Steel Powder Properties
AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:
| Property | As-Built | Heat Treated |
| Density | 7.9 g/cc | 7.9 g/cc |
| Porosity | < 1% | < 1% |
| Surface Roughness (Ra) | 15-25 μm | 15-25 μm |
| Hardness | 30-35 HRC | 34-38 HRC |
| Tensile Strength | 170-190 ksi | 190-220 ksi |
| Yield Strength (0.2% Offset) | 160-180 ksi | 180-210 ksi |
| Elongation | 8-13% | 10-15% |
| Reduction of Area | 15-25% | 15-25% |
| Modulus of Elasticity | 27-30 Msi | 29-32 Msi |
| CTE (70-400°C) | 11-12 μm/m°C | 11-12 μm/m°C |
| Conductivity | 25-30% IACS | 25-30% IACS |
The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount.
AerMet100 Stainless Steel Powder Applications
The unique properties of AerMet100 make it an excellent choice for the following applications:
Aerospace
Structural brackets, braces, fuselage components
Landing gear parts, wing components, empennage
Engine mounts, exhaust components
Turbine blades, impellers, compressor parts
High-strength fasteners, bolts, nuts, rivets
Oil & Gas
Downhole drill tools and components
Wellhead parts, valves, pumps
Pressure vessels, pipe fittings
Subsea/offshore structural parts
Automotive
Power generation components
Drive systems parts like gears, shafts
Structural braces, chassis components
High-performance racing components
Industrial
Robotics parts subject to wear and impact
Dies, molds, tooling
Fluid handling parts like valves and pumps
Other high-cycle loaded components
The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well.
AerMet100 Stainless Steel Powder Specifications
| Specification | Grade/Alloy |
| AMS 7245 | AerMet100 |
| ASTM F3056 | AlloySpec 23A |
| DIN 17224 | X3NiCoMoAl 15-7-3 |
Typical size distributions for AM processing are:
| Particle Size | Distribution |
| 15-53 μm | 98% |
| <106 μm | 99% |
Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy.
Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245.
Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping.
Storage and Handling
To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply:
Store sealed containers in a cool, dry place away from moisture and sources of contamination
Avoid exposing powder to high humidity (>60% RH) for prolonged time
Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation
Pour and transfer powder in inert environments with low oxygen content if possible
Use powder handling equipment and accessories made from compatible materials to prevent contamination
Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties
Conduct testing of used powder to ensure it still meets all specifications for reuse
Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability.
Safety Information
Wear PPE when handling powder – gloves, respirator mask, goggles
Avoid skin contact to prevent possible allergic reactions
Prevent inhalation of fine powders over long periods
Ensure adequate ventilation and dust collection when processing
Use non-sparking tools to dispense and handle powder
Inert gas blanketing is recommended for powder handling
Follow all applicable safety data sheet (SDS) guidelines
Dispose according to local regulations and ensure containment
AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised.
Inspection and Testing
To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:
| Test Method | Property Validated |
| Visual inspection | Powder flowability, contamination |
| Scanning electron microscopy | Particle size distribution and morphology |
| Energy dispersive X-ray spectroscopy | Alloy chemistry, contamination |
| X-ray diffraction | Phases present, contamination |
| Hall flowmeter | Powder flow rate |
| Apparent density | Powder packing density |
| Tap density test | Powder flowability |
| Sieve analysis | Particle size distribution per ASTM B214 |
| Chemical analysis | Composition per AMS 7245, oxides |
| Density measurement | Powder density vs AMS 7245 |
Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc.
AerMet100 Stainless Steel Powder Comparison to Similar Materials
| Alloy | Strength | Ductility | Weldability | Cost |
| AerMet100 | Very high | Moderate | Fair | Moderate |
| 17-4PH | High | Low | Poor | Low |
| Custom 465 | Very high | Low | Poor | High |
| 316L | Moderate | High | Excellent | Low |
| Inconel 718 | High | High | Moderate | Very high |
Higher strength than 17-4PH and 316L
Better ductility than Custom 465 for higher impact resistance
More weldable than precipitation hardening alloys
Lower cost than Inconel 718
Limitations of AerMet100:
Lower ductility/fracture toughness than austenitic 316L
Inferior weldability compared to 316L
Higher cost than 17-4PH or 316L
Lower strength than Custom 465 in peak aged condition
Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes.
FAQ
Q: What are the key benefits of AerMet100 alloy?
A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications.
Q: What heat treatment is used for AerMet100?
A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness.
Q: What welding methods can be used to join AerMet100 parts?
A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints.
Q: How does AerMet100 compare to maraging steels for AM?
A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging.
Q: Can AerMet100 be machined after AM processing?
A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining.
Q: What particle size range of AerMet100 powder is optimal for AM?
A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.
AlSi12 Powder
AlSi12 Powder
| Product | AlSi12 Powder |
| CAS No. | 11145-27-0 |
| Appearance | Silvery-Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al88Si12 |
| Density | 2.7g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-193/25 |
AlSi12 Description:
AlSi12 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AlSi12 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi12 powder is a fine-grained aluminum-silicon alloy powder commonly used in additive manufacturing processes. It is produced by atomization, which involves melting the alloy and rapidly cooling it to form small powder particles. The resulting powder exhibits excellent flowability and can be easily processed using various additive manufacturing techniques such as selective laser melting (SLM) and electron beam melting (EBM)
Overview of AlSi12 Powder
AlSi12 or A413 is an aluminum casting alloy with relatively high silicon content. The addition of 12% silicon results in good wear resistance, low coefficient of thermal expansion, and high thermal conductivity.
Key properties of AlSi12 powder include:
Good strength and hardness
Excellent wear resistance
Good dimensional stability
High thermal conductivity
Good machinability and polishability
Low specific gravity
Available in various particle size distributions
AlSi12 is used for producing cylinder liners, piston rings, rocker arms, connecting rods, parts requiring heat and wear resistance. The powder metallurgy approach enables complex geometries.
Composition of AlSi12 Powder
The typical composition of AlSi12 powder is:
| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 11-13% |
| Copper (Cu) | <1% |
| Magnesium (Mg) | <1% |
| Iron (Fe) | <1% |
| Manganese (Mn) | <1% |
| Zinc (Zn) | <1% |
| Nickel (Ni) | <0.5% |
Properties of AlSi12 Powder
AlSi12 powder possesses the following properties:
| Property | Value |
| Density | 2.7 g/cc |
| Melting Point | 560°C |
| Thermal Conductivity | 150-180 W/mK |
| Electrical Resistivity | 4-6 μΩ.cm |
| Young’s Modulus | 80-90 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 240-300 MPa |
| Compressive Strength | 600-650 MPa |
| Elongation | 3-5% |
| Hardness | 80-90 Brinell |
The silicon additions result in higher strength, hardness, wear resistance, and thermal conductivity compared to unalloyed aluminum. The material retains good ductility and machinability.
Production Method for AlSi12 Powder
AlSi12 powder is manufactured by:
Gas Atomization – High pressure inert gas jets atomize molten AlSi12 alloy to form spherical powders. This produces powder with smooth morphology and narrow size distribution suitable for AM.
Water Atomization – High velocity water jets hit the molten metal stream to produce fine irregular AlSi12 particles. Lower cost but higher oxygen pickup.
Mechanical Milling – Ball milling of aluminum and silicon powders followed by blending, compacting and sintering. Leads to wide size distribution.
Gas atomization is preferred when spherical powder with controlled characteristics is required such as for additive manufacturing or MIM. Mechanical milling route is lower cost.
Applications of AlSi12 Powder
Key applications of AlSi12 alloy powder include:
Additive Manufacturing – Used to fabricate complex metal parts by selective laser melting, direct metal laser sintering, binder jetting etc.
Powder Metallurgy – Compacting and sintering to create high performance parts like piston rings, pump components, rocker arms.
Metal Injection Molding – Produces intricate components with excellent properties and surface finish.
Wear Resistant Coatings – Applied via thermal spray methods on cylinder bores, piston skirts, engine blocks.
Brazing Filler – For joining aluminum and steel components in automotive, aerospace applications.
Friction Materials – High silicon content improves friction performance. Used in brake pads, clutch discs.
Casting – Added to aluminum melts to improve castability and wear resistance.
Specifications of AlSi12 Powder
AlSi12 powder is available in different size ranges, grades and purity levels:
Particle Size: From 10 – 150 microns for AM, under 45 microns for MIM feedstock.
Morphology:Â Spherical, irregular and mixed shapes. Spherical improves flow and packing.
Purity:Â From commercial to high purity grades based on elemental analysis.
Oxygen Content: Levels range from 300 – 1000 ppm for gas atomized, higher for water atomized.
Grades:Â Customized composition and powder characteristics based on application.
Surface Area:Â For nanoscale powder surface area reaches up to 10 m2/g.
Handling and Storage of AlSi12 Powder
AlSi12 powder should be stored and handled carefully to avoid:
Contact with moisture – leads to oxidation. Store in sealed containers with desiccant bags.
Agglomeration – prevents flow. Store cool, dry powder and consider addition of flow agents.
Fire hazards – do not store near ignition sources due to flammability of finely divided metals.
Inhalation – use masks to prevent inhaling fine powders during handling.
Safety data sheet precautions from supplier should be followed.
Proper inert gas glove box techniques recommended when handling reactive aluminum powders.
Testing and Characterization Methods
Key test methods for AlSi12 powder include:
Chemical analysis – ICP and XRF techniques determine composition, purity levels.
Particle size analysis – Carried out as per ASTM B822 using laser diffraction.
Morphology – Scanning electron microscopy reveals shape, surface structure.
Powder flow – Measured by Hall flowmeter as per ASTM B213 standard.
Density – Measured by gas pycnometry or apparent density method.
Microstructure – X-ray diffraction analysis for phases present.
Thorough testing and inspection ensures AlSi12 powder meets application requirements.
Comparison of AlSi12 and AlSi10Mg Powders
AlSi12 and AlSi10Mg are two aluminum alloy powders compared:
| Parameter | AlSi12 Powder | AlSi10Mg Powder |
| Alloy type | Cast alloy | Wrought alloy |
| Si content | 11-13% | 9-11% |
| Mg content | <1% | 0.2-0.5% |
| Strength | Higher | Lower |
| Wear resistance | Excellent | Good |
| Corrosion resistance | Moderate | Excellent |
| Machineability | Very good | Moderate |
| Applications | Wear parts, thermal management | Aerospace, marine parts |
| Cost | Lower | Higher |
AlSi12 provides the best combination of wear properties, machinability and low cost whereas AlSi10Mg offers higher strength and corrosion resistance required for critical structural parts.
AlSi12 Powder FAQs
Q: How is AlSi12 powder produced?
A: AlSi12 powder is commercially produced by gas atomization and water atomization of the molten alloy. Mechanical milling is also used to make this powder.
Q: What is AlSi12 powder used for?
A: AlSi12 finds use in additive manufacturing, powder metallurgy parts production, thermal spray coatings, metal injection molding, and other applications needing a lightweight alloy with good wear properties and machinability.
Q: What is the typical particle size for AlSi12 powder in AM?
A: For most binder jet and powder bed fusion AM processes, the ideal particle size range for AlSi12 powder is 20-65 microns with good powder flow characteristics.
Q: Does AlSi12 powder require special handling precautions?
A: Yes, it is recommended to handle aluminum powders under inert conditions and avoid accumulation of fine powder to minimize fire and explosion hazards. Proper ventilation and PPE should be used.
Q: Where can I purchase AlSi12 powder for making wear-resistant coatings?
A: Specialty AlSi12 grades suitable for thermal spray coatings can be purchased from leading supplier

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