18Ni300 Powder

18Ni300 Description:

18Ni300  Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

18Ni300 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

Properties and Characteristics of 18Ni300 Powder

18Ni300 powder boasts a unique combination of properties that make it a highly sought-after material for 3D printing applications. Here are some of its key characteristics:

Specifying Your Needs: Specifications, Sizes, and Grades

When selecting 18Ni300 powder for your 3D printing project, it’s crucial to consider the specific requirements of your application. Here’s a breakdown of some key specifications to keep in mind:

Understanding the Options: Available Sizes and Standards

18Ni300 powder is typically available in a range of particle sizes to suit various 3D printing technologies. Some common size ranges include:

15-45 micrometers (µm)

45-75 µm

75-100 µm

The choice of particle size depends on the specific 3D printing process and the desired part properties. For example, laser beam melting (LBM) often utilizes finer powders (15-45 µm) for high-resolution printing, while electron beam melting (EBM) can handle slightly larger particles (45-75 µm).

Several industry standards govern the quality and specifications of metal powders for additive manufacturing, including 18Ni300 powder. Here are some relevant standards to be aware of:

ASTM International (ASTM) F3049 – Standard Specification for Metal Powders Used in Additive Manufacturing Processes

Aerospace Material Specifications (AMS) 5649 – Additive Manufacturing Powder, Maraging Steel, 18Ni-3Co-3Mo-0.5Ti

Frequently Asked Questions (FAQ) About 18Ni300 Powder

Q: What are the advantages of using 18Ni300 powder for 3D printing?

A: 18Ni300 powder offers a compelling combination of high strength, toughness, excellent wear resistance, and good weldability. It also boasts low-carbon content for minimized cracking risk and good dimensional accuracy in printed parts.

Q: What are some limitations of 18Ni300 powder?

A: Compared to some other metal powders, 18Ni300 may require a post-printing heat treatment process to achieve its full strength and toughness potential. Additionally, the material can be more expensive than some commonly used 3D printing materials.

Q: Is 18Ni300 powder safe to handle?

A: Metal powders, including 18Ni300, can pose health risks if inhaled. It’s crucial to follow proper safety protocols when handling these materials, including using appropriate personal protective equipment (PPE) and working in a well-ventilated environment.

Q: What are the future prospects for 18Ni300 powder in 3D printing?

A: With ongoing research and development, 18Ni300 powder is expected to play an increasingly significant role in 3D printing. Advancements in powder production technologies and 3D printing processes could further enhance the printability and properties of this versatile material, unlocking new possibilities for high-performance metal additive manufacturing.

D2 Powder

D2 Description:

D2 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

D2 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

D2 Powder

D2 powder is a cold work tool steel powder offering an excellent combination of high hardness, wear resistance, and toughness. It is a versatile chromium-molybdenum-vanadium alloy widely used for pressing into cutting tools, dies, precision parts, and wear components across industrial sectors.

Overview of D2 Powder

D2 powder is a cold work tool steel powder offering an excellent combination of high hardness, wear resistance, and toughness. It is a versatile chromium-molybdenum-vanadium alloy widely used for pressing into cutting tools, dies, precision parts, and wear components across industrial sectors.

Key properties and advantages of D2 powder include:

D2 Powder Properties and Characteristics

D2’s exceptional combination of hardness, strength, and impact resistance make it the top choice for cold work tooling needing extended service life.

D2 Powder Composition

Iron provides the ferritic matrix

Chromium contributes to hardness and wear resistance

Carbon enables high hardness in heat treated condition

Molybdenum and vanadium form carbides enhancing wear resistance

Manganese and silicon improve solid solution strengthening

D2 Powder Physical Properties

High density provides component miniaturization capabilities

Retains high hardness and strength at elevated temperatures

Becomes paramagnetic above Curie point

Relatively low service temperature due to tempering effect

The properties allow D2 to be used in cold work tooling applications at high hardness levels.

D2 Powder Mechanical Properties

Exceptional hardness when heat treated

Very high strength with reasonable ductility

Excellent impact toughness for a tool steel

High fatigue strength for extended tool life

Strength and ductility values depend on heat treatment

The properties make D2 suitable for the most demanding cold work tooling and die applications requiring extreme wear resistance.

D2 Powder Applications

Some specific product uses:

Cold heading dies for fastener manufacturing

Coining dies for minting precise parts

Thread rolling dies for bolt production

Draw, punch, blanking dies across sectors

Surgical tools and cutlery

Pelletizing tooling

D2 is the premier powder metal tool steel preferred for the longest lasting cold work tooling, metal forming dies, and precision components across all industries.

D2 Powder Standards

These define:

Chemical composition limits of D2 steel

Required mechanical properties in heat treated condition

Permissible impurities

Approved production methods like gas atomization

Compliance testing protocols

Packaging, identification requirements

D2 powder made to these specifications ensures suitability for tooling applications requiring maximum wear resistance, impact toughness and dimensional stability.

D2 Powder Particle Sizes

Finer particles allow greater densification during sintering

Coarser particles improve powder flow into die cavities

Size is selected based on final part properties needed

Both gas and water atomized particles used

Controlling size distribution optimizes pressing behavior, sintered density, and final component performance.

D2 Powder Apparent Density

Spherical powder shape provides high apparent density

Irregular powder has lower density around 50%

Higher apparent density improves press fill efficiency

Enables easier compaction into complex tool geometries

Higher apparent density leads to better manufacturing productivity and component quality.

D2 Powder Production Method

Gas atomization provides spherical powder shape

Vacuum melting eliminates gaseous impurities

Multiple remelting improves uniformity

Post-processing allows particle size customization

Fully automated processes combined with strict quality control ensures reliable and consistent properties of D2 powder critical for tooling performance.

D2 Powder Handling and Storage

Storage Recommendations

Store sealed containers in a cool, dry area

Limit exposure to moisture, acids, chlorides

Maintain temperatures below 27°C

Proper precautions during handling and storage help preserve purity and prevent health or fire hazards.

D2 Powder Inspection and Testing

Testing ensures the powder meets the required chemical composition, physical characteristics, particle size distribution, morphology, density, and flow rate specifications.

D2 Powder Pros and Cons

Advantages of D2 Powder

Exceptional hardness when heat treated

Excellent wear and abrasion resistance

Very high strength combined with good impact toughness

Dimensional stability in cold work service

Good grindability compared to other tool steels

Relatively cost-effective

Limitations of D2 Powder

Moderate corrosion resistance without surface treatment

Limited high temperature strength and creep resistance

Requires careful heat treatment by experienced providers

Not weldable using conventional welding methods

Large sections can experience embrittlement

Brittle fracture mode limits cold formability

Comparison With S7 Tool Steel Powder

D2 vs S7 Tool Steel Powder

D2 has slightly lower hardness but much better toughness

S7 provides the maximum wear resistance

D2 has better corrosion resistance uncoated

S7 has higher hot hardness and hot strength

D2 is more cost effective

D2 Powder FAQs

Q: What are the main applications of D2 tool steel powder?

A: Main applications include cold pressing tooling, blanking and punching dies, coin minting dies, thread rolling dies, surgical tools, knives, industrial knives, and precision ground shafts and pins.

Q: What heat treatment is used for D2 tool steel powder?

A: D2 is typically heat treated by austenitizing at 1010-1040°C, quenching in oil or air, and tempering at 150-350°C to achieve a hardness of 60-62 HRC.

Q: How does vanadium improve the properties of D2 steel?

A: Vanadium forms fine carbides with iron and chromium that impart significant wear resistance and abrasion resistance while also enhancing impact toughness.

Q: What precautions should be taken when working with D2 powder?

A: Recommended precautions include ventilation, inert atmosphere, avoiding ignition sources, grounding equipment, using non-sparking tools, protective gear, and safe storage away from moisture or contamination.

M2 Powder

M2 Description:

M2 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

M2 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

M2 Powder

M2 is a high-speed steel powder characterized by its high hardness and wear resistance along with good toughness and compressive strength. It is widely used in metal additive manufacturing to produce durable tooling for cutting, forming and stamping applications.

M2 is a high-speed steel powder characterized by its high hardness and wear resistance along with good toughness and compressive strength. It is widely used in metal additive manufacturing to produce durable tooling for cutting, forming and stamping applications.

Composition of M2 Powder

The high tungsten, molybdenum and chromium content impart excellent hardness and wear resistance.

Properties of M2 Powder

The properties make M2 suitable for durable cutting, stamping and forming tooling.

AM Process Parameters for M2 Powder

Parameters tailored for density, microstructure, build rate and post-processing requirements.

Applications of 3D Printed M2 Tooling

Benefits over traditionally processed M2 tooling include complexity, lead time and cost reduction.

Specifications of M2 Powder for AM

M2 powder must meet strict specifications:

Custom size distributions and controlled moisture levels available.

Handling and Storage of M2 Powder

As a reactive material, careful M2 powder handling is essential:

Store sealed containers away from moisture, sparks, ignition sources

Use inert gas padding during transfer and storage

Ground equipment to dissipate static charges

Avoid dust accumulation through extraction systems

Follow applicable safety precautions

Proper techniques ensure optimal powder condition.

Inspection and Testing of M2 Powder

Testing per ASTM standards verifies powder quality and batch consistency.

Comparing M2 to Alternative Tool Steel Powders

M2 compares to other tool steel alloys as:

With its balanced properties, M2 supersedes alternatives for many wear-resistant tooling applications.

Pros and Cons of M2 Powder for Metal AM

M2 enables high wear resistance additive tooling, though not suitable for highly corrosive environments.

Frequently Asked Questions about M2 Powder

Q: What particle size range works best for printing M2 powder?

A: A typical range is 15-45 microns. It provides optimal powder flowability combined with high resolution and dense parts.

Q: What post-processing methods are used for M2 AM parts?

A: Hot isostatic pressing, heat treatment, surface grinding/EDM, and shot peening are typically used to eliminate voids, harden, and finish parts.

Q: Which metal 3D printing process is ideal for M2 alloy?

A: M2 can be effectively printed using selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) processes.

Q: What accuracy and surface finish can be expected for M2 printed parts?

A: Post-processed M2 components can achieve dimensional tolerances and surface finish comparable to CNC machined M2 tooling.

Q: What industries use additively manufactured M2 tooling components?

A: Automotive, aerospace, medical, consumer goods, appliances, and industrial sectors benefit from 3D printed M2 tooling.

Q: What is the key difference between M2 and M4 grades of high speed steel?

A: M4 has slightly lower vanadium and molybdenum content leading to a better combination of wear resistance and toughness compared to M2.

Q: Does M2 require support structures when 3D printing?

A: Minimal supports are recommended on overhangs and bridges to prevent deformation and allow easy removal after printing.

Q: What density can be expected with optimized M2 3D printed parts?

A: Density above 99% is achievable for M2 using ideal parameters tailored specifically for this alloy.

Q: What defects can occur when printing M2 powder?

A: Potential defects are cracking, distortion, porosity, incomplete fusion, and surface roughness. Most can be prevented through optimized parameters.

Q: Is HIP required for all M2 AM tooling components?

A: While highly recommended, HIP may not be absolutely necessary for non-critical tooling applications. Heat treatment alone may suffice.

T15 Powder

T15 Description:

T15 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

T15 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

T15 Powder

T15 powder is a tungsten carbide-cobalt cemented carbide powder that provides an exceptional combination of hardness, strength, and toughness. It contains a high percentage of tungsten carbide along with 15% cobalt as the binder phase.

Overview of T15 Powder

T15 powder is a tungsten carbide-cobalt cemented carbide powder that provides an exceptional combination of hardness, strength, and toughness. It contains a high percentage of tungsten carbide along with 15% cobalt as the binder phase.

Key properties and advantages of T15 powder:

T15 Powder Properties and Characteristics

The ultrahard tungsten carbide particles held together in a cobalt matrix make T15 ideal for the most extreme wear and abrasion conditions across industrial, mining, and construction sectors.

T15 Powder Composition

Tungsten carbide provides extreme hardness and wear resistance

Cobalt acts as tough and ductile binder holding WC particles together

Carbon and oxygen present as impurities

Trace iron, nickel from raw materials

The optimized WC-Co ratio provides the best combination of hardness, fracture toughness and impact strength needed in wearing applications.

T15 Powder Physical Properties

Very high density enables use in compact, miniaturized components

Very low CTE reduces thermal stresses and distortion

Can withstand continuous service up to 500°C

Good thermal conductivity reduces temperature gradients

These properties make T15 suited for severe abrasion and repeated impact force conditions experienced in mining, drilling, and construction environments.

T15 Powder Mechanical Properties

Extreme hardness provides wear and abrasion resistance

Very high compressive strength withstands crushing forces

Reasonable fracture toughness and impact strength

Hardness and strength determined by WC particle size and distribution

This exceptional combination of hardness, strength and toughness makes T15 suitable for the most severe impaction, abrasion and gouging wear conditions.

T15 Powder Applications

Some specific product uses:

Percussive rock drilling bits, mine boring tools

Highly abrasive slurry pump parts like shafts, impellers

Extrusion dies for brick and ceramic manufacturing

Wear-resistant components in sandblasting equipment

Cutting blades, knives, saw teeth needing extreme hardness

T15’s unparalleled hardness and wear performance make it the top choice for equipment used in the most severe impaction-abrasion conditions across industrial sectors.

T15 Powder Standards

These define:

Chemical composition – Co and WC content

Carbide grain size and powder particle size distribution

Required mechanical properties

Acceptable impurities

Approved production methods like carburization and reduction-diffusion

Meeting these specifications ensures optimal combination of hardness, strength and toughness for maximum wear performance.

T15 Powder Particle Size Distribution

Finer powders increase hardness and finish

Coarser powders improve fracture strength and impact resistance

Particle size distribution is optimized based on service conditions

Both crushed and sintered carbide powders used

Controlling particle size distribution and morphology optimizes final component properties and performance.

T15 Powder Production Method

Spherical powder morphology provides high packing density

Crushed powders have lower production cost

Milling, spray drying used for particle size control

Degassing optimizes powder purity and sintered microstructure

Automated, high volume production processes result in consistent feedstock optimized for part performance.

T15 Powder Handling and Storage

Storage Recommendations

Store in stable containers and ambient temperatures

Limit exposure to moisture, acids, chlorine

Avoid cross-contamination from other powders

Proper precautions preserve powder purity and prevent safety issues during handling and storage.

T15 Powder Testing

Testing ensures powder meets required chemical composition, particle characteristics, morphology, density specifications, and flowability per relevant standards.

T15 Powder Pros and Cons

Advantages of T15 Powder

Exceptional hardness, wear resistance, and strength

Withstands high compression without fracturing

Good fracture toughness and impact resistance

Dimensional stability under heavy loads

Resists deformation at elevated temperatures

Enables smaller, lighter components

Limitations of T15 Powder

Difficult to machine after sintering

Not suitable for dynamic bearing applications

Relatively brittle behavior

Oxidation at high temperatures without resistance coatings

Higher raw material costs than steel powders

Requires specialized experience for optimal use

Comparison With Tungsten Carbide-Titanium Carbide-Tantalum Carbide

T15 vs WC-TiC-TaC

WC-TiC-TaC has slightly higher hardness and strength

T15 provides significantly better fracture toughness

WC-TiC-TaC offers excellent corrosion resistance

T15 is more cost effective

WC-TiC-TaC for more critical, expensive applications

T15 Powder FAQs

Q: What are the main applications of T15 tungsten carbide cobalt powder?

A: Main applications include mining tools like drill bits, rock crushers, and dredging equipment; construction tools like demolition and pulverizing equipment; dies, drawing parts, extrusion tooling; abrasion resistant components; and general cutting and machining tools.

Q: Why is cobalt used as the binder in tungsten carbide grades?

A: Cobalt provides good corrosion resistance, high strength and toughness, and facilitates liquid phase sintering of the tungsten carbide particles during densification to achieve full density and optimal properties.

Q: What heat treatment is used for T15 tungsten carbide cobalt parts?

A: T15 does not require post-sintering heat treatment. The liquid phase sintering process allows achieving full density and the desired properties during powder consolidation itself.

Q: How is T15 tungsten carbide cobalt powder produced?

A: Main production methods include carburization and reduction-diffusion to make spherical powders or crushing and milling sintered tungsten carbide material into irregular particles. These powders are then blended with cobalt powder in the desired ratio.