CoCrFeNi Powder
$0.00
CoCrFeNi Powder
| Product | CoCrFeNi Powder |
| CAS No. | N/A |
| Appearance | Spherical Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Co-Cr-Fe-Ni |
| Density | 7.5-8.3g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-210/25 |
CoCrFeNi Description:
CoCrFeNi Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
CoCrFeNi Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
CoCrFeNi Powder
CoCrFeNi powder, also known as CoCrFeNiMn powder or high entropy alloy (HEA) powder, refers to a material composed of cobalt, chromium, iron, and nickel elements in near-equiatomic ratios. This novel alloy powder displays exceptional properties compared to conventional alloys and has garnered significant interest for various applications.
Overview of CoCrFeNi Powder
CoCrFeNi powder, also known as CoCrFeNiMn powder or high entropy alloy (HEA) powder, refers to a material composed of cobalt, chromium, iron, and nickel elements in near-equiatomic ratios. This novel alloy powder displays exceptional properties compared to conventional alloys and has garnered significant interest for various applications.
Some key features of CoCrFeNi powder include:
High configurational entropy leading to outstanding strength, hardness, thermal stability, and corrosion resistance
Single solid-solution FCC phase microstructure
Excellent strength-ductility combination
High fracture toughness
Good machinability and formability
Resistance to softening at elevated temperatures
Customizable with minor additions of elements like manganese
The unique disorder in the atomic arrangement of CoCrFeNi imparts superior mechanical performance. The near-equal concentrations of the main elements hinder dislocation movement, improving hardness. The multiphase structure provides solid solution strengthening through lattice strain effects.
Composition of CoCrFeNi Powder
The composition of CoCrFeNi HEA powder can be tailored but generally consists of:
| Element | Typical Composition Range |
| Cobalt (Co) | 20-35 at.% |
| Chromium (Cr) | 20-35 at.% |
| Iron (Fe) | 20-35 at.% |
| Nickel (Ni) | 20-35 at.% |
The equiatomic ratio provides maximum configurational entropy but minor deviations do not significantly affect properties. Additions of 1-2 at.% of manganese are common to further improve properties through grain refinement and precipitation strengthening.
Properties of CoCrFeNi Powder
CoCrFeNi alloy powder exhibits a unique combination of outstanding properties:
| Property | Values |
| Density | 7.5-8.3 g/cm3 |
| Melting Point | >1200°C |
| Microhardness | 2.5-4 GPa |
| Ultimate Tensile Strength | 500-1300 MPa |
| Yield Strength | 200-1100 MPa |
| Elongation | 10-60% |
| Young’s Modulus | 150-250 GPa |
| Shear Modulus | 65-85 GPa |
| Poisson’s Ratio | 0.21-0.33 |
| Fracture Toughness | >100 MPa√m |
| Thermal Conductivity | 10-30 W/mK |
| Electrical Resistivity | 70-100 nΩm |
| Corrosion Resistance | Excellent in various environments |
The high hardness arises from solid solution strengthening while the FCC structure imparts good ductility. The properties can be tailored through composition adjustments and processing.
Characteristics of CoCrFeNi Powder
Some salient characteristics of CoCrFeNi alloy powder include:
Single phase FCC structure lacking intermetallic phases
Annealing twins and stacking faults present
Equiaxed powder morphology with good flowability
Powder size distribution ranging from 15-150 μm
High purity with low oxygen content
Spherical powder shape and smooth surface
Customizable powder size, shape, and composition
The powder exhibits high chemical homogeneity with a uniform distribution of alloying elements. The spherical morphology provides good packing and flow characteristics.
Applications of CoCrFeNi Powder
The exceptional combination of strength, toughness, and processability of CoCrFeNi powder makes it suitable for:
Additive Manufacturing:Â Excellent printability due to good flow and melting characteristics. Used for aerospace, tooling, and biomedical implants.
Thermal Spray Coatings:Â Resistance to wear, corrosion, and thermal softening. Coatings for mechanical, marine, and chemical applications.
Alloy Development:Â Base material for new high entropy alloys with additions of Al, Ti, etc.
Metal Injection Molding:Â High stiffness parts with good dimensional stability for aviation and automotive.
Powder Metallurgy:Â High performance P/M parts with balanced strength and ductility.
Cryogenic Applications:Â Retention of ductility and toughness at subzero temperatures.
Specifications of CoCrFeNi Powder
CoCrFeNi alloy powder is available in various size ranges, compositions, and forms:
| Parameter | Variants |
| Size range | 15-25 μm, 25-45 μm, 45-75 μm, 75-105 μm, 105-150 μm |
| Composition | Equiatomic, custom elemental ratios |
| Powder shape | Spherical, irregular |
| Production method | Gas/water atomization, mechanical alloying |
| Supply form | Loose powder, sintered preforms |
Larger powder sizes of 45-150 μm are preferred for thermal spray and metal injection molding. Finer 15-45 μm sizes are used for additive manufacturing. Powders can be customized in shape, size, oxygen content, and flowability.
Pros and Cons of CoCrFeNi Powder
| Advantages | Limitations |
| Outstanding strength and hardness | High material costs due to Co and Ni |
| Excellent ductility and toughness | Limited data on long-term performance |
| Good fabricability by AM, MIM, PM | Processing challenges with microstructural control |
| Thermal and microstructural stability | Composition must be precisely controlled |
| High corrosion and wear resistance | Lower processability than conventional alloys |
| Retains strength at elevated temperatures | Often requires HIP post-processing |
CoCrFeNi HEA powder enables components with unmatched property combinations. However, the material and processing costs are high. Microstructure and properties depend heavily on precise composition control.
Comparison with Alternatives
Vs. Stainless Steel Powders
Higher strength and hardness
Superior wear and corrosion resistance
More expensive base material cost
Lower processability and weldability
Vs. Tool Steel Powders
Better ductility and fracture toughness
Lower high-temperature strength
Less established processing methods
Limited size and alloy variant availability
Vs. Inconel Superalloy Powders
Comparable high-temperature strength
Lower cost material
Shorter track record of performance
Restricted microstructural stability at very high temperatures
FAQs
Q: What is high entropy alloy (HEA) powder?
A: HEA powder contains multiple principal elements in near-equiatomic ratios to produce exceptional properties of strength, ductility, and stability. CoCrFeNi powder is a leading HEA.
Q: What are the typical sizes of CoCrFeNi powder available?
A: Common size ranges are 15-45 μm for AM, 45-105 μm for thermal spraying, and 105-150 μm for MIM and other applications. Finer and coarser sizes can be customized.
Q: What affects the price of CoCrFeNi alloy powder?
A: Powder size, composition, purity, production method, and order quantity determine pricing. Larger sizes over 100 μm cost less. Minor additions or tighter composition ranges increase cost.
Q: How is CoCrFeNi HEA powder produced?
A: Gas atomization and water atomization are the main production methods. The powder can also be made by mechanical alloying or cryomilling of prealloyed ingots.
Q: What are some example applications of CoCrFeNi powder?
A: Leading uses are additive manufacturing of tooling and aerospace components, thermal spray coatings for wear/corrosion resistance, alloy development, metal injection molding of automotive parts, and powder metallurgy of high-performance components.
Q: What are the key properties of CoCrFeNi HEA powder?
A: It exhibits an exceptional combination of high strength, hardness, ductility, fracture toughness, thermal stability, and corrosion resistance compared to conventional alloys.
Q: What are the limitations of CoCrFeNi powder?
A: High base material cost, processing challenges in controlling microstructure, limited long-term performance data, reduced weldability compared to steels are some disadvantages.
Q: How does CoCrFeNi powder compare with tool steels and stainless steels?
A: It has vastly higher strength and hardness but lower processability than stainless steels. Compared to tool steels, it provides superior fracture toughness and ductility.
Q: Is CoCrFeNi suitable for cryogenic applications?
A: Yes, it retains good ductility and toughness at sub-zero temperatures while conventional alloys become brittle. This makes it useful for cryogenic equipment.
Q: Can the composition of CoCrFeNi powder be customized?
A: Yes, suppliers can provide custom elemental ratios beyond the equiatomic composition. Common adjustments are 1-2 at.% Mn or Co additions to tailor the properties.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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Related products
18Ni300 Powder
18Ni300 Powder
| Product | 18Ni300 Powder |
| CAS No. | 7440-02-0 |
| Appearance | Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | 18Ni |
| Density | 8.2g/cm3 |
| Molecular Weight | 58.69g/mol |
| Product Codes | NCZ-DCY-191/25 |
18Ni300 Description:
18Ni300 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
18Ni300 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Best 18Ni300 Powder for 3D printing
18Ni300 powder is a high-performance alloy composed primarily of nickel (Ni) and a balanced blend of other elements such as chromium (Cr), molybdenum (Mo), and manganese (Mn).
| Metal Powder | Size | Quantity | Price/kg |
| 18Ni300 | 15-53μm | 1KG | 72 |
| 10KG | 43 | ||
| 100KG | 35.8 |
Properties and Characteristics of 18Ni300 Powder
18Ni300 powder boasts a unique combination of properties that make it a highly sought-after material for 3D printing applications. Here are some of its key characteristics:
| Property | Description |
| High Strength and Toughness | Even after 3D printing, 18Ni300 parts exhibit exceptional strength and toughness, making them ideal for demanding applications. Imagine a 3D-printed gear that can withstand incredible pressure without breaking – that’s the power of 18Ni300. |
| Excellent Wear Resistance | This material stands up to wear and tear remarkably well. Think of a 3D-printed mold that retains its shape and function even after countless uses. |
| Low-Carbon Content | The low carbon content minimizes the risk of cracking during the 3D printing process, ensuring smooth and reliable production. |
| Good Weldability | 18Ni300 parts can be readily welded, allowing for the creation of complex structures or the joining of 3D-printed components with traditional manufacturing techniques. |
| High Dimensional Accuracy | The spherical shape and consistent particle size of 18Ni300 powder contribute to excellent dimensional accuracy in the final 3D-printed parts. |
Specifying Your Needs: Specifications, Sizes, and Grades
When selecting 18Ni300 powder for your 3D printing project, it’s crucial to consider the specific requirements of your application. Here’s a breakdown of some key specifications to keep in mind:
| Specification | Description |
| Particle Size | The size of the powder particles significantly impacts the final properties and printability of the 3D-printed part. Finer powders generally offer better surface finish and detail but may require specialized printing equipment. |
| Flowability | The powder’s ability to flow freely is essential for even distribution during the 3D printing process. Good flowability ensures consistent material deposition and minimizes printing defects. |
| Apparent Density | This refers to the weight of powder per unit volume. It’s a crucial factor for determining the amount of material needed for your print and optimizing printing parameters. |
| Grade | Different grades of 18Ni300 powder may offer variations in composition or properties to cater to specific application needs. For instance, some grades might prioritize higher strength, while others focus on improved machinability. |
Understanding the Options: Available Sizes and Standards
18Ni300 powder is typically available in a range of particle sizes to suit various 3D printing technologies. Some common size ranges include:
15-45 micrometers (µm)
45-75 µm
75-100 µm
The choice of particle size depends on the specific 3D printing process and the desired part properties. For example, laser beam melting (LBM) often utilizes finer powders (15-45 µm) for high-resolution printing, while electron beam melting (EBM) can handle slightly larger particles (45-75 µm).
Several industry standards govern the quality and specifications of metal powders for additive manufacturing, including 18Ni300 powder. Here are some relevant standards to be aware of:
ASTM International (ASTM) F3049 – Standard Specification for Metal Powders Used in Additive Manufacturing Processes
Aerospace Material Specifications (AMS) 5649 – Additive Manufacturing Powder, Maraging Steel, 18Ni-3Co-3Mo-0.5Ti
Frequently Asked Questions (FAQ) About 18Ni300 Powder
Q: What are the advantages of using 18Ni300 powder for 3D printing?
A: 18Ni300 powder offers a compelling combination of high strength, toughness, excellent wear resistance, and good weldability. It also boasts low-carbon content for minimized cracking risk and good dimensional accuracy in printed parts.
Q: What are some limitations of 18Ni300 powder?
A: Compared to some other metal powders, 18Ni300 may require a post-printing heat treatment process to achieve its full strength and toughness potential. Additionally, the material can be more expensive than some commonly used 3D printing materials.
Q: Is 18Ni300 powder safe to handle?
A: Metal powders, including 18Ni300, can pose health risks if inhaled. It’s crucial to follow proper safety protocols when handling these materials, including using appropriate personal protective equipment (PPE) and working in a well-ventilated environment.
Q: What are the future prospects for 18Ni300 powder in 3D printing?
A: With ongoing research and development, 18Ni300 powder is expected to play an increasingly significant role in 3D printing. Advancements in powder production technologies and 3D printing processes could further enhance the printability and properties of this versatile material, unlocking new possibilities for high-performance metal additive manufacturing.
By understanding the composition, properties, applications, and supplier landscape of 18Ni300 powder, you’re well-equipped to leverage this powerful material for your 3D printing projects. Remember to carefully consider your specific needs and consult with reputable suppliers to ensure you select the optimal 18Ni300 powder for your application.
430L Powder
430L Powder
| Product | 430L Â Powder |
| CAS No. | 12597-68-1 |
| Appearance | Silvery or Gray Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Fe-16Cr |
| Density | 7.7g/cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-174/25 |
430L Description:
430L Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
430L Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
430L Powder
430L powder is a ferritic stainless steel powder containing 17% chromium with additions of molybdenum and niobium for enhanced corrosion resistance. It provides an optimal balance of corrosion resistance, strength, weldability and cost.
Overview of 430L Powder
430L powder is a ferritic stainless steel powder containing 17% chromium with additions of molybdenum and niobium for enhanced corrosion resistance. It provides an optimal balance of corrosion resistance, strength, weldability and cost.
Key properties and advantages of 430L powder:
430L Powder Properties and Characteristics
| Properties | Details |
| Composition | Fe-17Cr-Nb-Mo alloy |
| Density | 7.7 g/cc |
| Particle shape | Irregular, angular |
| Size range | 10-150 microns |
| Apparent density | Up to 50% of true density |
| Flowability | Moderate |
| Corrosion resistance | Excellent in many environments |
| Strengthening | Solid solution and precipitation strengthening |
430L powder is widely used in chemical processing, marine hardware, automotive exhaust components, industrial valves and flanges, and structural parts needing weathering resistance.
430L Powder Composition
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 16-18% |
| Carbon (C) | 0.12% max |
| Silicon (Si) | 1% max |
| Manganese (Mn) | 1% max |
| Molybdenum (Mo) | 0.5% max |
| Niobium (Nb) | 0.3-0.6% |
| Nitrogen (N) | 0.03% max |
| Sulfur (S) | 0.03% max |
Iron provides the base matrix and ductility
Chromium enhances corrosion and oxidation resistance
Niobium and molybdenum provide precipitation strengthening
Carbon, nitrogen and sulfur are controlled as tramp elements
The composition is designed to provide optimum corrosion resistance while retaining suitable ductility, toughness and weldability.
430L Powder Physical Properties
| Property | Values |
| Density | 7.7 g/cc |
| Melting point | 1400-1450°C |
| Electrical resistivity | 0.6-0.7 μΩ-m |
| Thermal conductivity | 26 W/mK |
| Curie temperature | 1440°C |
| Maximum service temperature | 650-750°C |
Density is moderately high for a stainless steel
Provides high temperature strength and corrosion resistance
Resistivity higher than pure iron or low alloy steels
Becomes paramagnetic above Curie point
Can withstand moderately high operating temperatures
The physical properties make 430L suitable for corrosive environments and moderately high temperature applications requiring oxidation resistance.
430L Powder Mechanical Properties
| Property | Values |
| Tensile strength | 450-650 MPa |
| Yield strength | 250-350 MPa |
| Elongation | 35-45% |
| Modulus of elasticity | 190-210 GPa |
| Hardness | 80-90 HRB |
| Impact strength | 50-100 J |
Provides moderately high strength for a stainless steel
Excellent ductility and impact toughness
Strength can be further increased through heat treatment
Hardness is relatively low compared to martensitic grades
The properties provide a good combination of strength, ductility, and toughness required for many corrosive environments and load conditions.
430L Powder Applications
| Industry | Example Uses |
| Chemical | Tanks, valves, pipes, pumps |
| Automotive | Exhaust components, fuel injection parts |
| Construction | Cladding, architectural features |
| Oil and gas | Wellhead equipment, drilling tools |
| Manufacturing | Pressing tooling, molds, dies |
Some specific product uses:
Marine hardware like railings, hinges, fasteners
Automotive exhaust manifolds, mufflers, catalytic converters
Chemical processing equipment like valves and flanges
Oil country tubular goods for downhole environments
Architectural paneling, cladding and decorative features
Its excellent corrosion resistance combined with good manufacturability make 430L widely used across industries needing weathering and oxidation resistance.
| Standard | Description |
| ASTM A743 | Standard for corrosion resistant chromium steel castings |
| ASTM A744 | Standard for corrosion resistant chromium steel sheet and strip |
| AMS 5759 | Annealed corrosion resistant steel bar, wire, forgings |
| SAE J405 | Automotive weathering steel sheet |
| DIN 17440 | Stainless steels for corrosion resistant applications |
These standards define:
Chemical composition limits of 430L alloy
Permissible impurity levels like S, P
Required mechanical properties
Approved production methods
Compliance testing protocols
Proper packaging, labeling and documentation
Meeting certification requirements ensures suitability of the powder for the target applications and markets.
430L Powder Particle Size Distribution
| Particle Size | Characteristics |
| 10-45 microns | Ultrafine grade for high density and surface finish |
| 45-150 microns | Coarse grade provides good flowability |
| 15-150 microns | Standard grade for pressing and sintering |
Finer particles allow greater densification during sintering
Coarser powder flows better and fills die cavities uniformly
Size range is tailored based on final part properties needed
Both gas and water atomized powders are available
Controlling particle size distribution allows optimizing processing behavior and final part performance.
430L Powder Apparent Density
| Apparent Density | Details |
| Up to 50% of true density | For irregular powder morphology |
| 3.5-4.5 g/cc typical | Improves with greater packing density |
Higher apparent density improves powder flow and compressibility
Irregular morphology limits maximum packing density
Values up to 60% are possible with spherical powders
High apparent density improves press filling efficiency
Higher apparent density leads to better manufacturing productivity and part quality.
| Method | Details |
| Gas atomization | High pressure inert gas breaks molten metal stream into fine droplets |
| Water atomization | High pressure water jet breaks metal into fine particles |
| Vacuum induction melting | High purity input materials melted under vacuum |
| Multiple remelting | Improves chemical homogenization |
| Sieving | Classifies powder into different particle size ranges |
Gas atomization provides clean, spherical powder morphology
Water atomization is a lower cost process with irregular particles
Vacuum melting and remelting minimizes gaseous impurities
Post-processing allows customization of particle sizes
Automated production and stringent quality control result in consistent powder suitable for critical applications.
430L Powder Handling and Storage
| Recommendation | Reason |
| Use PPE and ventilation | Avoid exposure to fine metallic particles |
| Ensure proper grounding | Prevent static discharge while handling |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Use non-sparking tools | Prevent possibility of ignition during handling |
| Follow safety protocols | Reduce risk of burns, inhalation, and ingestion |
| Store in stable containers | Prevent contamination or oxidation |
As 430L powder is flammable, ignition and explosion risks should be controlled during handling and storage. Otherwise it is relatively safe with proper precautions.
430L Powder Inspection and Testing
| Test | Details |
| Chemical analysis | ICP and XRF verify composition |
| Particle size distribution | Laser diffraction determines size distribution |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging shows particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
| Loss on ignition | Determines residual moisture content |
Stringent testing ensures the powder meets the required chemical purity, particle characteristics, density, morphology, and flowability per applicable specifications.
430L Powder Pros and Cons
Advantages of 430L Powder
Excellent corrosion resistance in many environments
Good ductility, toughness and weldability
Cost-effective compared to austenitic grades
Can be precipitation hardened to increase strength
Good high temperature oxidation resistance
Readily formable using conventional techniques
Disadvantages of 430L Powder
Lower strength than martensitic or ferritic grades
Requires care during welding to avoid sensitization
Susceptible to chloride stress corrosion cracking
Limited high temperature tensile strength
Lower hardness and wear resistance than austenitic grades
Surface discoloration over time in outdoor exposure
Comparison With 304L Powder
430L vs 304L Stainless Steel Powder
| Parameter | 430L | 304L |
| Density | 7.7 g/cc | 8.0 g/cc |
| Strength | 450-650 MPa | 520-620 MPa |
| Corrosion resistance | Excellent | Outstanding |
| Heat resistance | Good | Excellent |
| Weldability | Good | Excellent |
| Cost | Low | High |
| Uses | Automotive, construction | Chemical processing, marine |
430L has slightly lower strength but better cost
304L has superior corrosion and heat resistance
430L has better room temperature toughness
304L is preferred for applications above 500°C
430L suited for outdoor structures and automotive parts
430L Powder FAQs
Q: What are the main applications of 430L stainless steel powder?
A: Main applications include automotive exhaust components, chemical processing equipment, oil and gas tools, architectural paneling and cladding, marine hardware, and manufacturing tooling.
Q: What precautions should be taken when working with 430L powder?
A: Recommended precautions include ventilation, PPE, proper grounding, inert atmosphere, avoiding ignition sources, using non-sparking tools, and safe storage in stable containers.
Q: What is the effect of niobium addition in 430L stainless steel?
A: Niobium provides precipitation strengthening through formation of nitrides and carbides. This strengthens the steel while retaining good corrosion resistance and ductility.
Q: How does 430L differ from 409 and 439 stainless steel grades?
A: 430L has higher corrosion resistance than 409 and higher strength than 439. It provides an optimal combination of corrosion resistance, formability, weldability and cost.
Al 2024 Powder
Al 2024 Powder
| Product | Al 2024 Â Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery or Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-4.4Cu-1.5Mg-0.6Mn |
| Density | 2.78g/cm3 |
| Molecular Weight | 110-120g/mol |
| Product Codes | NCZ-DCY-178/25 |
Al 2024 Description:
Al 2024 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 2024 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 2024 powder
Al 2024 powder is an aluminum alloy that primarily consists of aluminum, copper, and small amounts of magnesium and manganese. This alloy exhibits exceptional strength and excellent fatigue resistance, making it ideal for applications where lightweight materials with high mechanical properties are required. Al 2024 powder is commonly used in industries such as aerospace, automotive, and sporting goods.
Overview of Al 2024 Powder
Al 2024 is one of the most popular 2000 series wrought aluminum alloys known for its strength, fatigue resistance, and excellent machinability and corrosion resistance. The copper additions impart substantial strengthening through precipitation hardening while retaining formability and weldability.
Key characteristics of Al 2024 powder include:
High strength with moderate ductility and toughness
Excellent fatigue and fracture resistance
Very good machinability and polishability
Good weldability and formability
High thermal and electrical conductivity
Available in range of powder sizes and shapes
Al 2024 powder is suitable for aerospace components and other high-performance applications needing strength combined with fabrication capabilities.
Chemical Composition of Al 2024 Powder
| Element | Weight % |
| Aluminum (Al) | 90.7-94.7% |
| Copper (Cu) | 3.8-4.9% |
| Magnesium (Mg) | 1.2-1.8% |
| Manganese (Mn) | 0.3-0.9% |
| Iron (Fe) | 0-0.5% |
| Silicon (Si) | 0-0.5% |
| Zinc (Zn) | 0-0.25% |
| Chromium (Cr) | 0-0.1% |
| Titanium (Ti) | 0-0.15% |
Properties of Al 2024 Powder
| Property | Value |
| Density | 2.77 g/cm3 |
| Melting Point | 500-638°C |
| Thermal Conductivity | 121-190 W/mK |
| Electrical Conductivity | 26-35% IACS |
| Young’s Modulus | 73 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 400-500 MPa |
| Yield Strength | 290-385 MPa |
| Elongation | 8-20% |
| Hardness | 90-150 Vickers |
The copper additions result in substantial increase in strength while maintaining moderate ductility and excellent fatigue strength through precipitation hardening. It offers optimal combination of properties for high-performance applications.
Production Method for Al 2024 Powder
Commercial production methods for Al 2024 powder include:
Gas Atomization – Molten alloy stream disintegrated by high pressure inert gas jets into fine spherical powder. Controlled particle size distribution.
Water Atomization – High velocity water jet impacts and disintegrates molten metal stream to produce fine irregular powder.
Mechanical Alloying – Ball milling a mixture of aluminum and alloying element powders followed by cold compaction and sintering.
Electrolysis – Aluminum produced through electrolysis process and then alloyed and atomized.
Gas atomization provides the best control over particle characteristics like size, shape and microstructure.
Applications of Al 2024 Powder
Additive Manufacturing – Used in selective laser melting, direct metal laser sintering to produce complex aerospace and automotive components.
Metal Injection Molding – To manufacture small intricate parts with good mechanical properties and corrosion resistance.
Powder Metallurgy – Press and sinter process to create high performance automotive and machinery parts.
Thermal Spraying – Plasma or arc spraying to deposit protective Al 2024 coatings against wear and corrosion.
Welding Filler – Used as filler wire/rod for arc welding of aluminum alloys. Provides excellent weld strength.
Pyrotechnics – Added to pyrotechnic compositions as fuel due to flammability of aluminum.
Specifications of Al 2024 Powder
Al 2024 powder is available in different size ranges, shapes and grades including:
Particle Size: From 10 – 150 microns for AM, up to 300 microns for thermal spray processes.
Morphology:Â Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better.
Grades:Â Conforming to AMS 4255, ASTM B221, EN 573-3, ISO 209 specifications and other custom grades.
Purity:Â From commercial to high purity levels based on chemical composition and application needs.
Storage and Handling of Al 2024 Powder
Al 2024 powder requires careful storage and handling to prevent:
Oxidation and reaction with moisture
Dust explosions from ignition of fine powder
Inhalation related health problems
Safety practices recommended by supplier should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE should be used when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 2024 powder include:
Chemical analysis using OES or XRF spectroscopy
Particle size distribution as per ASTM B822 standard
Morphology analysis through scanning electron microscopy
Powder flow rate measurement using Hall flowmeter
Density measurement by helium pycnometry
Impurities testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure the powder meets the required chemistry, physical characteristics, and microstructure as per application needs.
Comparison Between Al 2024 and Al 7075 Powder
Al 2024 and Al 7075 are two high strength aluminum alloy powders compared:
| Parameter | Al 2024 | Al 7075 |
| Alloy type | Heat treatable | Heat treatable |
| Cu content | 3.8-4.9% | 1.2-2% |
| Zn content | 0-0.25% | 5.1-6.1% |
| Strength | High | Very high |
| Fracture toughness | Higher | Moderate |
| Corrosion resistance | Good | Moderate |
| Weldability | Fair | Poor |
| Cost | Lower | Higher |
Al 2024 offers better fabricability whereas Al 7075 provides very high strength after heat treatment. Al 2024 is more cost effective.
Al 2024 Powder FAQs
Q: How is Al 2024 powder produced?
A: Al 2024 powder is commercially produced using gas atomization, water atomization, mechanical alloying, and electrolysis techniques. Gas atomization offers the best control of particle size and morphology.
Q: What are the main applications of Al 2024 powder?
A: The major applications include additive manufacturing, thermal spraying, powder metallurgy, metal injection molding, welding filler, and pyrotechnic compositions where high strength and good corrosion resistance is required.
Q: What is the typical particle size used for Al 2024 powder in AM?
A: In most metal 3D printing processes, the ideal particle size range for Al 2024 powder is 15-45 microns with spherical morphology and good flow characteristics.
Q: Does Al 2024 powder require any special handling precautions?
A: Yes, it is recommended to handle fine aluminum powders under inert gases using proper grounding, ventilation and PPE to prevent risk of fires and explosions.
Q: Where can I buy Al 2024 powder suitable for aerospace components?
A: High purity gas atomized Al 2024 powders meeting aerospace requirements can be sourced from companies like Nanochemazone.
Al 3004 Powder
Al 3004 Powder
| Product | Al 3004 Â Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-1.2Mn-1.0Mg |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-180/25 |
Al 3004 Description:
Al 3004 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3004 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3004 powder
Al 3004 powder is a specially formulated coating material composed of aluminum alloy. It is created by combining aluminum with a precise blend of alloying elements to ensure optimal performance. The powder form allows for easy application and provides a uniform coating when properly cured.
Overview of Al 3004 Powder
Al 3004 is a wrought aluminum alloy known for its moderate strength, excellent corrosion resistance, good formability and weldability. Manganese enhances strength through solid solution strengthening while magnesium improves strength through precipitation hardening.
Key characteristics of Al 3004 powder include:
Moderate tensile strength with excellent ductility
Very good formability and weldability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3004 powder is suitable for applications requiring moderate strength combined with good weldability, machinability and corrosion resistance.
Chemical Composition of Al 3004 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Magnesium (Mg) | 0.2-0.8% |
| Silicon (Si) | 0-0.6% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0-0.25% |
| Chromium (Cr) | 0-0.10% |
| Zinc (Zn) | 0-0.10% |
Properties of Al 3004 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-655°C |
| Thermal Conductivity | 180 W/mK |
| Electrical Conductivity | 41-43 %IACS |
| Young’s Modulus | 68-72 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 190-240 MPa |
| Yield Strength | 110-170 MPa |
| Elongation | 10-20% |
| Hardness | 50-65 Brinell |
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high.
Production Method for Al 3004 Powder
Common production methods for Al 3004 powder include:
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled particle distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3004 particles. Lower cost but higher oxygen content.
Mechanical Alloying – Ball milling a blend of aluminum and alloying powders followed by cold compaction and sintering.
Gas atomization provides superior control over powder characteristics critical for advanced applications.
Applications of Al 3004 Powder
Additive Manufacturing – Used in binder jetting, laser melting, electron beam melting processes to produce complex aluminum parts.
Metal Injection Molding – To manufacture small intricate components that need good strength and corrosion resistance.
Powder Metallurgy – Press and sinter process to produce moderately high-performance automotive and machinery parts.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3004 Powder
Al 3004 powder is available under different size ranges, shapes, purity levels, and grades:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology:Â Spherical, granular, irregular and flake powder shapes are available.
Purity:Â From commercial grades up to high purity levels based on impurity limits.
Grades:Â Conforming to ASTM B209, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability:Â Powder can be customized for specific flow rates as per application requirements.
Storage and Handling of Al 3004 Powder
Al 3004 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3004 powder include:
Chemical composition analysis using OES or XRF
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flowmeter
Density determined by helium pycnometry
Impurity level testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch-to-batch consistency and that the powder meets application requirements.
Comparison Between Al 3004 and Al 6061 Powders
Al 3004 and Al 6061 are two aluminum alloy powders compared:
| Parameter | Al 3004 | Al 6061 |
| Alloy type | Non-heat treatable | Heat treatable |
| Mg content | 0.2-0.8% | 0.8-1.2% |
| Strength | Moderate | Higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Good |
| Machinability | Good | Excellent |
| Cost | Lower | Higher |
Al 3004 offers better weldability while Al 6061 has higher strength. Both offer excellent corrosion resistance.
Al 3004 Powder FAQs
Q: How is Al 3004 powder produced?
A: Al 3004 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3004 powder?
A: The major applications of Al 3004 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts manufacturing, metal injection molding, pigments, and welding filler wire.
Q: What is the recommended particle size for Al 3004 powder for binder jet 3D printing?
A: For binder jetting process, the typical Al 3004 powder size range is 20-45 microns with near-spherical morphology to provide good powder bed density and binder infiltration.
Q: Does Al 3004 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3004 powder suitable for aerospace welding wire?
A: High purity gas atomized Al 3004 powder meeting aerospace standards can be purchased from leading manufacturer.
Al 3103 Powder
Al 3103 Powder
| Product | Al 3103 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Grayish Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-1.2Mn |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-181/25 |
Al 3130 Description:
Al 3130 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3130 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3103 powder
Al 3103 powder is a form of aluminum alloy that exhibits excellent mechanical properties, corrosion resistance, and thermal conductivity. It belongs to the 3xxx series of aluminum alloys, which are known for their moderate strength and exceptional formability. The powder form allows for easier handling, processing, and fabrication, making it suitable for various industrial applications.
Overview of Al 3103 Powder
Al 3103 is a non-heat treatable wrought aluminum alloy known for its excellent corrosion resistance, good formability and weldability. Manganese additions improve strength through solid solution strengthening while maintaining excellent ductility.
Key characteristics of Al 3103 powder include:
Moderate strength with high ductility and toughness
Excellent weldability and formability
Very good corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3103 powder is suitable for applications like chemical tanks, food processing equipment, heat exchangers, road tankers, utensils etc. needing moderate strength combined with excellent corrosion resistance.
Chemical Composition of Al 3103 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.6% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Zinc (Zn) | 0.10% max |
| Chromium (Cr) | 0.05-0.20% |
Manganese is the principal alloying element in 3103 aluminum. Iron, silicon, copper, and zinc are present as impurity elements with specific limits.
Properties of Al 3103 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-654°C |
| Thermal Conductivity | 130 W/mK |
| Electrical Conductivity | 41-43% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 110-180 MPa |
| Yield Strength | 55-110 MPa |
| Elongation | 18-30% |
| Hardness | 25-55 Brinell |
The alloy offers moderate strength with excellent ductility, toughness and formability. It has very good resistance to atmospheric and marine environments.
Production Method for Al 3103 Powder
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled size distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3103 particles. More economical but higher oxygen content.
Mechanical Alloying – Ball milling of aluminum and manganese powders followed by cold compaction and sintering.
Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure.
Applications of Al 3103 Powder
Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts.
Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability.
Metal Injection Molding – To manufacture small intricate components needing moderate strength and corrosion resistance.
Thermal Spraying – Wire arc spraying to produce protective coatings with moderate wear and corrosion resistance.
Welding Filler – Used as filler wire providing weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3103 Powder
Al 3103 powder is available under different size ranges, shapes, purity levels and grades:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology:Â Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better.
Purity:Â From commercial to high purity (99.8%) grades tailored for application.
Grades:Â Conforming to ASTM B209, EN 573, ISO specifications. Custom grades offered.
Flowability:Â Excellent powder flow rates above 25 s/50g can be customized.
Storage and Handling of Al 3103 Powder
Al 3103 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health issues
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3103 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with specifications.
Comparison Between Al 3103 and Al 3003 Powders
Al 3103 and Al 3003 are two aluminum alloy powders compared:
| Parameter | Al 3103 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3103 offers better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance.
Al 3103 Powder FAQs
Q: How is Al 3103 powder produced?
A: Al 3103 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3103 powder?
A: The major applications of Al 3103 powder include additive manufacturing, metal injection molding, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire.
Q: What is the typical Al 3103 powder size used for selective laser melting?
A: For SLM process, the ideal Al 3103 powder size range is 20-45 microns with spherical morphology to enable good powder bed density and melt pool formation.
Q: Does Al 3103 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3103 powder suitable for marine applications?
A: Al 3103 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.
Al 3104 Powder
Al 3104 Powder
| Product | Al 3104 Â Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-1Mn-1Mg |
| Density | 2.72g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-183/25 |
Al 3104 Description:
Al 3104 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3104 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3104 powder
Al 3104 powder is an aluminum alloy composed primarily of aluminum (Al) with small additions of manganese (Mn) and magnesium (Mg). This powder form of the alloy offers distinct advantages in terms of its processability and versatility. It is commonly used in various industries due to its excellent combination of strength, corrosion resistance, and formability.
Overview of Al 3104 Powder
Al 3104 is a 3000 series wrought aluminum alloy known for its good corrosion resistance, excellent formability and weldability. Manganese additions provide strength through solid solution strengthening while maintaining ductility and toughness.
Key characteristics of Al 3104 powder include:
Moderate strength with excellent ductility
Very good weldability and formability
Excellent corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3104 powder is suitable for chemical tanks, utensils, heat exchangers and applications needing moderate strength combined with good corrosion resistance.
Chemical Composition of Al 3104 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.3% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.25% max |
| Magnesium (Mg) | 0.25% max |
| Zinc (Zn) | 0.20% max |
| Chromium (Cr) | 0.05-0.20% |
Properties of Al 3104 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 634-643°C |
| Thermal Conductivity | 134 W/mK |
| Electrical Conductivity | 38-42% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 150-195 MPa |
| Yield Strength | 95-120 MPa |
| Elongation | 20-30% |
| Hardness | 45-65 Brinell |
The alloy offers moderate strength with high ductility and excellent formability. It has very good resistance to atmospheric corrosion and marine environments.
Production Method for Al 3104 Powder
Common production methods for Al 3104 powder include:
Gas Atomization – Molten alloy stream disintegrated with high pressure inert gas jets into fine spherical powder. Controlled particle size distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3104 particles. More economical but higher oxygen pickup.
Mechanical Alloying – Ball milling of aluminum and manganese powder blends followed by cold compaction and sintering.
Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure.
Applications of Al 3104 Powder
Typical applications of Al 3104 powder include:
Metal Injection Molding – To manufacture small intricate components needing moderate strength and good corrosion resistance.
Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts.
Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability.
Thermal Spraying – Wire arc spray deposition to produce protective coatings offering moderate wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and plastics to provide shine and corrosion protection.
Specifications of Al 3104 Powder
Al 3104 powder is available under different size ranges, shapes, purity levels and grades:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology:Â Spherical, granular, dendritic and irregular powder shapes. Smooth powder has better flowability.
Purity:Â From commercial to high purity (99.8%) grades tailored for application.
Grades:Â Conforming to ASTM B209, EN 573, ISO 209 specifications. Custom grades offered.
Flowability:Â Powder can be customized for excellent flow rates above 25 s/50g.
Storage and Handling of Al 3104 Powder
Al 3104 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3104 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with application requirements.
Comparison Between Al 3104 and Al 3003 Powders
Al 3104 and Al 3003 are two aluminum alloy powders compared:
| Parameter | Al 3104 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3104 offers slightly better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance.
Al 3104 Powder FAQs
Q: How is Al 3104 powder produced?
A: Al 3104 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3104 powder?
A: The major applications of Al 3104 powder include metal injection molding, additive manufacturing, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire.
Q: What is the recommended Al 3104 powder size for binder jet 3D printing?
A: For binder jetting process, the typical Al 3104 powder size range is 20-45 microns with near-spherical morphology to enable good powder bed density.
Q: Does Al 3104 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully in inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I purchase Al 3104 powder suitable for marine applications?
A: Al 3104 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.
Al 6061 Powder
Al 6061 Powder
| Product | Al 6061 Powder |
| CAS No. | 12604-68-1 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | Al-Mg1SiCu |
| Density | 2.7g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-187/25 |
Al 6061 Description:
Al 6061 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 6061 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email:Â contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 6061 powder
Al 6061 powder is a versatile aluminum material composed of various elements to enhance its properties, such as strength, corrosion resistance, and machinability. It is widely used in different industries for its excellent characteristics.
Overview of Al 6061 Powder
Al 6061 is one of the most versatile heat treatable aluminum alloys. Magnesium and silicon additions allow it to be strengthened through precipitation hardening. The alloy has become immensely popular due to its excellent corrosion resistance, machinability, weldability and medium to high strength.
Key characteristics of Al 6061 powder include:
Medium to high strength with excellent ductility and toughness
Excellent corrosion resistance and finishability
Very good weldability and machinability
High thermal and electrical conductivity
Low density
Available in a wide range of powder sizes and shapes
Al 6061 powder is used widely for aerospace, marine, automotive, construction and general engineering applications needing lightweight and good mechanical properties.
Chemical Composition of Al 6061 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 0.4-0.8% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0.15-0.4% |
| Manganese (Mn) | 0-0.15% |
| Magnesium (Mg) | 0.8-1.2% |
| Chromium (Cr) | 0.04-0.35% |
| Zinc (Zn) | 0-0.25% |
| Titanium (Ti) | 0-0.15% |
Production Method for Al 6061 Powder
Commercial production methods for Al 6061 powder include:
Gas Atomization – High pressure inert gas disintegrates molten alloy stream into fine spherical powder with controlled size distribution.
Water Atomization – High velocity water jet impacts and disintegrates molten metal to produce fine irregular powder particles.
Mechanical Alloying – Ball milling a blend of aluminum and alloying element powders followed by compaction and sintering.
Gas atomization provides superior control over the powder characteristics.
Applications of Al 6061 Powder
Additive Manufacturing – Used in selective laser melting, electron beam melting and binder jetting to produce complex components.
Metal Injection Molding – To manufacture small intricate parts with tight tolerances and excellent properties.
Powder Metallurgy – Press and sinter process to create high performance automotive and mechanical parts.
Thermal Spraying – Wire arc spraying to deposit protective Al 6061 coatings offering wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and polymers to provide luster and corrosion protection.
Specifications of Al 6061 Powder
Al 6061 powder is available under different size ranges, shapes, grades and purity levels:
Particle Size:Â From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology:Â Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better.
Purity:Â From commercial to high purity (99.9%) tailored to meet requirements.
Grades:Â Conforming to ASTM B221, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability:Â Powder can be customized for specific flow rates based on application.
Storage and Handling of Al 6061 Powder
Al 6061 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 6061 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with application requirements.
Comparison Between Al 6061 and Al 7075 Powders
Al 6061 and Al 7075 are two aluminum alloy powders compared:
| Parameter | Al 6061 | Al 7075 |
| Alloy type | Heat treatable | Heat treatable |
| Mg content | 0.8-1.2% | 2.1-2.9% |
| Strength | Medium | Very high |
| Machinability | Excellent | Poor |
| Weldability | Excellent | Poor |
| Corrosion resistance | Excellent | Good |
| Cost | Lower | Higher |
Al 6061 offers better corrosion resistance and machinability while Al 7075 provides much greater strength after heat treatment.
Al 6061 Powder FAQs
Q: How is Al 6061 powder produced?
A: Al 6061 powder is commercially produced using gas atomization, water atomization, mechanical alloying, and electrolysis techniques. Gas atomization offers optimal control of powder characteristics.
Q: What are the main applications of Al 6061 powder?
A: Key applications for Al 6061 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts, metal injection molding, pigments, and welding filler wire requiring medium strength and excellent corrosion resistance.
Q: What is the recommended Al 6061 powder size for binder jetting?
A: For binder jetting process, the typical Al 6061 powder size range is 20-45 microns with spherical morphology to enable good powder bed density and binder infiltration.
Q: Does Al 6061 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum alloy powders carefully under inert atmosphere with proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 6061 powder suitable for aerospace applications?
A: High purity gas atomized Al 6061 powder meeting aerospace standards can be purchased from leading manufacturer.
Alloy Series Powder
Alloy Series Powder
| Product | Alloy Series Powder |
| CAS No. | 65997-19-5 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%,  ≥99.9%,  ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range. |
| Ingredient | NiCrCoMoFeAl |
| Density | 8.2-8.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-240/25 |
Alloy Series Description:
Alloy Series Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Alloy Series Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
High-temperature alloy series powders are designed to handle extreme high-temperature environments, providing excellent performance and heat-resistant properties. Let’s explore this range of products and understand their potential for high temperature applications.
| Product | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| GH3625 | 15-53µm 45-105µm 75-150µm |
≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 1000±50Mpa | 600±50Mpa | 35±5% |
| GH4169 | ≥4.20g/cm³ | ≤20s/50g | ≤300ppm | 1250±30Mpa | 1000±30Mpa | 18±3% | |
| GH3230 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 930±30Mpa | 930±30Mpa | 25±5% | |
| GH3536 | ≥4.40g/cm³ | ≤20s/50g | ≤300ppm | 850±30Mpa | 550±20Mpa | 42±5% |
Process: Vacuum air atomization method
Advantages: high sphericity, small satellite powder, good fluidity, and high bulk density. The printed product has good fatigue resistance, anti-oxidation performance and structural stability
Applications: aerospace and industrial turbine discs, rings, blades, machine and other structures, aerospace engine combustion chambers
Packaging: ordinary packaging such as aluminum foil bags/plastic bottles/iron drums, vacuum packaging or inert gas-filled packaging, etc.
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