Pure Aluminum Powder

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Pure Aluminum Powder

Product	Pure Aluminum Powder
CAS No.	7429-90-5
Appearance	Slivery Gray Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Al
Density	2.7g/cm3
Molecular Weight	26.98g/mol
Product Codes	NCZ-DCY-250/25

Pure Aluminum Description:

Pure Aluminum Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Pure Aluminum Powder Related Information:

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

Pure Aluminum Powder

Pure aluminum powder refers to aluminum powder produced from just aluminum without the addition of other alloying elements. It exhibits low density, high thermal and electrical conductivity, ductility, excellent corrosion resistance, and reflectivity.

Overview of Pure Aluminum Powder

Key features of pure aluminum powder include:

Unalloyed aluminum with 99%+ purity

Highly reactive with high affinity to oxygen

Low melting point and excellent thermal conductivity

Lightweight with density around 2.7 g/cc

Soft and ductile for deformation processing

Available in various particle sizes and morphologies

Pure aluminum powder is used for protective coatings, pyrotechnic compositions, fuel additives, 3D printing, and other applications requiring pure aluminum properties.

This article provides a comprehensive overview of properties, production methods, applications, specifications, and other details of pure aluminum powder.

Composition of Pure Aluminum Powder

Element	Weight %
Aluminum (Al)	99%+
Iron (Fe)	0.35% max
Silicon (Si)	0.10% max
Copper (Cu)	0.05% max
Zinc (Zn)	0.07% max
Manganese (Mn)	0.03% max
Magnesium (Mg)	0.03% max
Chromium (Cr)	0.03% max
Others (each)	0.03% max
Others (total)	0.10% max

Properties of Pure Aluminum Powder

Property	Value
Density	2.70 g/cm3
Melting Point	660°C
Thermal Conductivity	237 W/m.K
Electrical Resistivity	2.65 microhm-cm
Young’s Modulus	70 GPa
Poisson’s Ratio	0.33
Tensile Strength	90-115 MPa
Elongation	8-25%
Mohs Hardness	2.75
Oxidation Resistance	Poor

The low density and softness of aluminum powder make it easy to handle and process for various applications. It has excellent thermal and electrical conductivity. Oxidation resistance is poor and powders require protection from oxidation during storage and use.

Production Methods for Pure Aluminum Powder

There are different production processes used to make pure aluminum powder:

Atomization – Molten aluminum is broken into droplets using gas or water jets which solidify into powder. Gas atomized powder has spherical morphology.

Electrolysis – Aluminum is deposited in powder form from alumina electrolyte. Powder is spongy and irregular shaped.

Milling – Ball milling of aluminum flakes produces flake powders of various sizes and morphologies.

Chemical Methods – Reactions of aluminum compounds produce fine aluminum powders of high purity.

Atomization is the most common method while special techniques are used for ultrafine or nanoscale aluminum powders. Powder characteristics can be controlled by process parameters.

Applications of Pure Aluminum Powder

Pure aluminum powder is used in the following applications:

Protective Coatings – Thermal spray coatings to provide corrosion protection for steel surfaces.

Pyrotechnics – Powder fuel for pyrotechnic compositions due to high flammability.

Fuel Additive – Added to solid rocket propellants and explosives to improve energetic characteristics.

3D Printing – Used in selective laser sintering, direct metal laser sintering (DMLS) additive manufacturing processes.

Printing Inks – Used in conductive inks for printing of circuits, RFID tags, other electronics.

Pigments – Flake and atomized powders for paints, plastics, rubber and other coatings.

Electronics – Pure aluminum bonding wires, contacts, circuits requiring conductivity.

Welding – Used as aluminum powder filler material for welding components and repair.

Specifications of Pure Aluminum Powder

Pure aluminum powder is available under various specifications:

Particle Size: Ranging from 5-150 microns depending on application. Finer atomized powder for AM, coarser grade for coatings.

Purity: From 99% to 99.9% purity based on impurity limits for iron, silicon and other elements.

Morphology: Spherical, irregular and flake type particle shapes. Spherical powder has better flowability.

Coating: Partially oxygen passivated, uncoated and oil coated pure aluminum powders offered.

Grades: Commercial pure, very high purity and technical grades conforming to standards like ASTM B209.

Surface Area: Powder can be tailored as ultrafine nanoscale (up to 20 m2/g) to coarse grades.

Health and Safety When Handling Aluminum Powder

Pure aluminum powder poses some health and safety hazards:

Fine aluminum powder is highly flammable and explosive when suspended in air. Dust explosion risks must be mitigated.

Oxidation is a risk leading to loss of material. Storage in inert atmosphere is recommended.

Aluminum powder should not be heated or used near sparks or ignition sources.

Contact with skin or eyes may cause irritation. Use personal protective equipment.

Inhalation of fine aluminum powders may cause respiratory issues. Use appropriate ventilation and breathing protection.

Aluminum powder wastage and disposal must be handled carefully to avoid contamination.

Inspection and Testing of Aluminum Powder

To ensure quality standards, pure aluminum powder is tested for:

Chemical Composition – Inductively coupled plasma mass spectrometry and optical emission spectroscopy used to verify composition and purity.

Particle Size – Laser diffraction analysis, sieve testing as per ASTM B214 standard used for measurement of particle size distribution.

Morphology – Scanning electron microscopy used to examine shape and surface structure of powder particles.

Flow Rate – Determined as per ASTM B213 using Hall flowmeter funnel. Spherical powder has excellent flowability.

Apparent Density – Measured using gravimetric analysis or Scott volumeter as per ASTM B212.

Specific Surface Area – BET gas absorption method used for measurement of surface area per unit mass, especially for nanoscale powders.

Routine testing ensures consistency in aluminum powder quality and performance.

Comparison of Atomized and Sintered Aluminum Powder:

Parameter	Atomized Al Powder	Sintered Al Powder
Production Method	Gas or water atomization of molten aluminum	Compacting and sintering of aluminum powder
Particle Morphology	Spherical	Irregular, porous
Particle Size	5 to 150 microns	Under 5 microns
Flowability	Excellent	Poor
Purity	99 to 99.9%	Lower
Cost	Higher	Lower
Applications	Thermal spray, AM	Flash powder, explosives

Atomized aluminum powder has more controlled characteristics preferred for coatings, AM, electronics. Sintered aluminum is used where ultrafine particle size is required despite lower purity.

FAQs

Q: What is pure aluminum powder used for?

A: Pure aluminum powder is used in protective coatings, pyrotechnics, fuel additives, 3D printing, conductive inks, pigments, welding filler, and other applications requiring unalloyed aluminum properties.

Q: What is the difference between atomized and milled aluminum powder?

A: Atomized aluminum powder has spherical morphology and controlled particle size distribution while milled flake powder has irregular shapes and broader distribution. Atomized powder has better flow and packing density.

Q: How is ultrafine aluminum powder produced?

A: Special production methods like exploding wire process, evaporation-condensation, and high-energy ball milling allow production of aluminum powder with particle sizes below 10 microns.

Q: What safety precautions are needed when handling aluminum powder?

A: Fine aluminum powder is highly flammable. Dust explosion risks must be controlled. Storage in inert gas is recommended. Use proper grounding, ventilation, and PPE when handling aluminum powder.

Q: How is the purity of aluminum powder determined?

A: Spectroscopic analysis like ICP-MS and OES is used to accurately quantify the elemental composition. Purity levels from 99% to 99.9% based on impurity elements like iron, silicon are specified.

Q: Where can I buy pure aluminum powder for electronics applications?

A: High purity aluminum powder with controlled particle size and low impurities suitable for electronics can be purchased from suppliers Like Nanochemazone.

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Category: 3D Printing Metal Powder

Description

Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com

Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.

NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.

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18Ni300 Powder

Product	18Ni300 Powder
CAS No.	7440-02-0
Appearance	Gray Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	18Ni
Density	8.2g/cm3
Molecular Weight	58.69g/mol
Product Codes	NCZ-DCY-191/25

18Ni300 Description:

18Ni300 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

18Ni300 Powder Related Information :

Metal Powder	Size	Quantity	Price/kg
18Ni300	15-53μm	1KG	72
		10KG	43
		100KG	35.8

Properties and Characteristics of 18Ni300 Powder 18Ni300 powder boasts a unique combination of properties that make it a highly sought-after material for 3D printing applications. Here are some of its key characteristics:

Property	Description
High Strength and Toughness	Even after 3D printing, 18Ni300 parts exhibit exceptional strength and toughness, making them ideal for demanding applications. Imagine a 3D-printed gear that can withstand incredible pressure without breaking – that’s the power of 18Ni300.
Excellent Wear Resistance	This material stands up to wear and tear remarkably well. Think of a 3D-printed mold that retains its shape and function even after countless uses.
Low-Carbon Content	The low carbon content minimizes the risk of cracking during the 3D printing process, ensuring smooth and reliable production.
Good Weldability	18Ni300 parts can be readily welded, allowing for the creation of complex structures or the joining of 3D-printed components with traditional manufacturing techniques.
High Dimensional Accuracy	The spherical shape and consistent particle size of 18Ni300 powder contribute to excellent dimensional accuracy in the final 3D-printed parts.

Specifying Your Needs: Specifications, Sizes, and Grades When selecting 18Ni300 powder for your 3D printing project, it’s crucial to consider the specific requirements of your application. Here’s a breakdown of some key specifications to keep in mind:

Specification	Description
Particle Size	The size of the powder particles significantly impacts the final properties and printability of the 3D-printed part. Finer powders generally offer better surface finish and detail but may require specialized printing equipment.
Flowability	The powder’s ability to flow freely is essential for even distribution during the 3D printing process. Good flowability ensures consistent material deposition and minimizes printing defects.
Apparent Density	This refers to the weight of powder per unit volume. It’s a crucial factor for determining the amount of material needed for your print and optimizing printing parameters.
Grade	Different grades of 18Ni300 powder may offer variations in composition or properties to cater to specific application needs. For instance, some grades might prioritize higher strength, while others focus on improved machinability.

Understanding the Options: Available Sizes and Standards 18Ni300 powder is typically available in a range of particle sizes to suit various 3D printing technologies. Some common size ranges include: 15-45 micrometers (µm) 45-75 µm 75-100 µm The choice of particle size depends on the specific 3D printing process and the desired part properties. For example, laser beam melting (LBM) often utilizes finer powders (15-45 µm) for high-resolution printing, while electron beam melting (EBM) can handle slightly larger particles (45-75 µm). Several industry standards govern the quality and specifications of metal powders for additive manufacturing, including 18Ni300 powder. Here are some relevant standards to be aware of: ASTM International (ASTM) F3049 – Standard Specification for Metal Powders Used in Additive Manufacturing Processes Aerospace Material Specifications (AMS) 5649 – Additive Manufacturing Powder, Maraging Steel, 18Ni-3Co-3Mo-0.5Ti Frequently Asked Questions (FAQ) About 18Ni300 Powder Q: What are the advantages of using 18Ni300 powder for 3D printing? A: 18Ni300 powder offers a compelling combination of high strength, toughness, excellent wear resistance, and good weldability. It also boasts low-carbon content for minimized cracking risk and good dimensional accuracy in printed parts. Q: What are some limitations of 18Ni300 powder? A: Compared to some other metal powders, 18Ni300 may require a post-printing heat treatment process to achieve its full strength and toughness potential. Additionally, the material can be more expensive than some commonly used 3D printing materials. Q: Is 18Ni300 powder safe to handle? A: Metal powders, including 18Ni300, can pose health risks if inhaled. It’s crucial to follow proper safety protocols when handling these materials, including using appropriate personal protective equipment (PPE) and working in a well-ventilated environment. Q: What are the future prospects for 18Ni300 powder in 3D printing? A: With ongoing research and development, 18Ni300 powder is expected to play an increasingly significant role in 3D printing. Advancements in powder production technologies and 3D printing processes could further enhance the printability and properties of this versatile material, unlocking new possibilities for high-performance metal additive manufacturing. By understanding the composition, properties, applications, and supplier landscape of 18Ni300 powder, you’re well-equipped to leverage this powerful material for your 3D printing projects. Remember to carefully consider your specific needs and consult with reputable suppliers to ensure you select the optimal 18Ni300 powder for your application.

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304l Stainless Steel Powder

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304l Stainless Steel Powder

Product	304l Stainless Steel Powder
CAS No.	11143-21-4
Appearance	Metallic Gray or Silver Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-18Cr-8Ni
Density	7.9g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-338/25

304l Stainless Steel Description:

304l Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

304l Stainless Steel Powder Related Information :

Element	Weight %
Chromium (Cr)	18-20
Nickel (Ni)	8-10.5
Manganese (Mn)	<2
Silicon (Si)	<1
Carbon (C)	<0.03
Sulfur (S)	<0.03
Phosphorus (P)	<0.045
Nitrogen (N)	<0.1
Iron (Fe)	Balance

Chromium and nickel are the main alloying elements. Chromium provides corrosion and oxidation resistance. Nickel enhances ductility, toughness, and weldability. Manganese and silicon increase strength. Carbon is kept very low for optimum corrosion resistance. Sulfur, phosphorus, and nitrogen are impurities that are minimized. Properties Key properties of 304L stainless steel powder in the annealed condition are provided below: Table: Properties of 304L stainless steel powder

Property	Value
Density	7.9-8.1 g/cm3
Ultimate Tensile Strength	505-620 MPa
Yield Strength	205-275 MPa
Elongation	≥40%
Hardness	≤92 HRB
Modulus of Elasticity	190-210 GPa
Melting Point	1400-1450°C
Thermal Conductivity	16 W/m-K
Electrical Resistivity	0.072 μΩ-cm

The combination of properties make 304L highly useful for a wide range of applications. The austenitic microstructure provides ductility, toughness, and non-magnetic behavior. 304L has excellent corrosion resistance comparable to 316L stainless steel. By selecting ultra-low carbon powder, carbide precipitation can be avoided to maximize corrosion resistance in critical applications. Strength and hardness can be increased through cold working. Typical applications for 304L stainless steel powder include: Food processing equipment Pharmaceutical tooling Chemical plant components Architectural panels, railings Medical instruments and implants Marine hardware, fittings, fasteners Consumer products, appliances Powder metallurgy mechanical parts 3D printing powders 304L provides cost-effective corrosion resistance versus 316L when molybdenum alloying is not needed for highly corrosive environments. The excellent polishability and non-magnetic properties also suits 304L for architectural cladding and hardware components. Powder metallurgy is commonly used to produce small precision parts from 304L at high volumes versus machining. Additive manufacturing utilizes 304L powder for prototypes, tooling, and end-use components across industries. Powder Manufacturing 304L stainless steel powder is commercially manufactured via gas atomization or water atomization processes. In gas atomization, a high pressure inert gas stream disintegrates the molten metal into fine droplets, producing spherical powders ideal for additive manufacturing and MIM. Particle size distribution is controlled through process parameters. Water atomization uses high pressure water jets to break up the metal stream into fine particles. This generates irregular, satellite particle shapes. The powder requires post-treatment for additive manufacturing. Plasma atomization is sometimes used to produce very spherical, clean powders from a metal plasma stream in a controlled inert atmosphere. This ensures high purity and flowability. Powder Specifications 304L stainless steel powder is commercially available in various size ranges, morphologies, and quality levels. Some typical powder specifications are below: Table: 304L stainless steel powder specifications

Attribute	Details
Particles sizes	15-45 μm, 10-100 μm
Morphology	Spherical, irregular
Apparent density	2.5-4.5 g/cm3
Tap density	4-5 g/cm3
Hall flow rate	<30 s/50g
Purity	>99.5%
Oxygen content	<2000 ppm
Moisture content	<0.2%

Smaller particle sizes below 45 μm are preferred for capturing fine features in additive manufacturing. Spherical particles provide good flowability. Apparent density correlates with powder packing efficiency. High purity, low oxygen, and controlled moisture levels ensure quality sintered properties. Gas atomized powder offers the best specifications for critical applications. Standards and Grades 304L stainless steel powder complies with the following standards: ASTM A240 – Standard for chromium and chromium-nickel stainless steel plate, sheet, and strip ASTM A313 – Standard for stainless steel spring wire ASTM A314 – Standard for stainless steel bent wire AMS 5501 – Stainless steel bars, wire, forgings, tubing with low carbon AMS 5647 – Stainless steel powder, atomized, 304L Equivalent grades include: UNS S30403 Werkstoff No. 1.4306 SUS 304L SS2348 Powder Storage and Handling To prevent contamination and maintain powder properties, 304L stainless steel powder should be stored and handled as follows: Store in sealed containers in a cool, dry environment Use inert gas purging or vacuum to prevent moisture pickup Keep away from sparks, flames, and ignition sources Ground all powder handling and transfer equipment Avoid contact with contaminants like oil, grease, paints, etc. Use PPE – mask, gloves, eye protection when handling powder Powder spills should be promptly cleaned using non-sparking tools and HEPA vacuuming. Powders are moderately sensitive to moisture and air exposure. Proper storage is key. Metal Injection Molding 304L is widely used for metal injection molding of small, complex parts leveraging powder metallurgy. Key considerations include: Feedstock: 60-68% powder loading with multi-component binder system Molding: High shot size, fast injection speed, high holding pressure Debinding: Solvent debinding followed by thermal debinding Sintering: 1350-1400°C in hydrogen or vacuum atmosphere Secondary Operations: Machining, laser marking, passivation, electropolishing MIM service bureaus have established best practices for high-performance 304L parts with as-sintered properties approaching wrought material. Design for AM For additive manufacturing using 304L stainless steel powder, key design guidelines include: Maintain wall thicknesses above 1 mm Use self-supporting geometries with angles above 45° Include drain holes to remove unfused powder Observe build orientation effects on properties Account for 20-25% shrinkage when designing mating parts Include machining allowances of 0.5-1 mm for critical fits Reduce overhangs, bridges, fine details that require supports Quality control testing performed on 304L stainless steel powder includes: Chemical analysis – ICP and OES to verify composition Particle size analysis – Laser diffraction particle size analyzer Powder morphology – SEM imaging at high magnifications Apparent density and tap density – Hall flowmeter method Powder flow rate – Hall flowmeter funnel method Loss on ignition – ASTM E sin gravity furnace Moisture analysis – Karl Fischer titration, LECO analysis For sintered MIM parts, testing includes: Dimensional tolerances – CMM inspection Density – Archimedes method Microstructure – Optical microscopy, image analysis Mechanical testing – Hardness, tensile, fatigue, Charpy impact Health and Safety Like most stainless steel powders and parts, 304L poses little health risk with proper handling: Wear PPE when handling powder – mask, gloves, goggles Avoid skin contact to prevent sensitization Use HEPA-filtered vacuum for clean-up of dust and powder Avoid breathing any welding or melting fumes Dispose according to local environmental regulations Ensure adequate ventilation and respiratory protection if grinding or machining sintered parts No special disposal precautions are needed for 304L. With sound procedures, it poses minimal hazard for workers and the environment. FAQ 1.What is the difference between 304 and 304L stainless steel powder? 304L has lower carbon content (<0.03%) than 304 (<0.08%) for better corrosion resistance,especially for welding. 304 is more common. 2.Does 304L powder require a controlled atmosphere? Not necessarily, but storage in sealed containers with inert gas prevents oxidation and contamination. 3.What particle size is best for AM? 15-45 microns is typical for powder bed fusion AM to provide good flow and high resolution. Larger sizes from 45-100 microns are also used. 4.Is 304L used for metal 3D printing? Yes, 304L is widely used for powder bed and directed energy deposition 3D printing to make prototypes, tooling, and end-use parts. 5.What causes powder to oxidize and lose reusability? Exposure to air/moisture causes surface oxidation. Proper sealed storage with desiccant and oxygen absorbers prevents this. 6.Does 304L require solution annealing after laser sintering? Yes, stress relieving at 1050-1150°C and rapid cooling helps restore ductility and toughness after the rapid solidification. 7.What finish can be expected on as-sintered MIM 304L parts? Around Ra 3-6 microns initially. Polishing and etching can achieve under 0.5 micron. Plating also gives a smooth finish. 8.What tolerance can be achieved with 304L MIM parts?±0.1-0.3% is typical but tolerances under ±0.1% are possible for high precision components. 9.Why is 304L preferred over 304 stainless steel? The lower carbon gives 304L better corrosion resistance, especially for weldments, reducing sensitization. It has become the dominant grade. 10.What is the cost premium for 304L vs. 304 powder? Typically 10-30% higher cost for 304L due to the lower carbon composition. Price also depends on quantities ordered.

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316L Stainless Steel Powder

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316L Stainless Steel Powder

Product	316L Stainless Steel Powder
CAS No.	69403-31-0
Appearance	Silvery Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-16-18Cr-10-14Ni-2-3-Mo
Density	7g/.9cm3
Molecular Weight	150-160 g/mol
Product Codes	NCZ-DCY-171/25

316L Stainless Steel Description:

310L Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

316L Stainless Powder Related Information :

Element	Weight %	Purpose
Iron	Balance	Principal matrix element
Chromium	16-18	Corrosion resistance
Nickel	10-14	Austenite stabilizer
Molybdenum	2-3	Corrosion resistance
Manganese	<2	Deoxidizer
Silicon	<1	Deoxidizer
Carbon	<0.03	Avoid carbide precipitation

The high chromium and nickel content provide corrosion resistance while the low carbon minimizes carbide precipitation. Properties of 316L Stainless Steel Powder

Property	Description
Corrosion resistance	Excellent resistance to pitting and crevice corrosion
Strength	Tensile strength up to 620 MPa
Weldability	Readily weldable and less prone to sensitization
Fabricability	Easily formed into complex shapes
Biocompatibility	Safe for contact with human body
Temperature resistance	Resistant up to 900°C in oxidizing environments

Parameters tailored for density, microstructure, production rate and post-processing needs. Applications of 3D Printed 316L Parts AM 316L components are used in:

Industry	Applications
Aerospace	Structural brackets, panels, housings
Automotive	Turbine housings, impellers, valves
Chemical	Pumps, valves, reaction vessels
Oil and gas	Downhole tools, manifolds, flanges
Biomedical	Dental, orthopedic implants, surgical tools

Benefits versus wrought 316L include complex geometries, reduced part count, and accelerated product development. 316L powder must meet strict specifications:

Parameter	Specification
Particle size range	15-45 μm typical
Particle shape	Spherical morphology
Apparent density	> 4 g/cc
Tap density	> 6 g/cc
Hall flow rate	> 23 sec for 50 g
Purity	>99.9%
Oxygen content	<1000 ppm

Handling and Storage of 316L Powder As a reactive material, careful 316L powder handling is essential: Store sealed containers away from moisture, acids, ignition sources Use inert gas padding during transportation and storage Ground equipment to dissipate static charges Avoid dust accumulation through extraction and ventilation Follow safety data sheet precautions Proper techniques ensure optimal powder condition. Quality testing methods include:

Method	Parameters Tested
Sieve analysis	Particle size distribution
SEM imaging	Particle morphology
EDX	Chemistry and composition
XRD	Phases present
Pycnometry	Density
Hall flow rate	Powder flowability

Testing per ASTM standards verifies powder quality and batch consistency. Comparing 316L to Alternative Alloy Powders

Alloy	Corrosion Resistance	Strength	Cost	Printability
316L	Excellent	Medium	Medium	Excellent
17-4PH	Good	High	Medium	Good
IN718	Good	Very high	High	Fair
CoCr	Fair	Medium	Medium	Good

With its balanced properties, 316L is very versatile for small to medium sized AM components needing corrosion resistance. Pros and Cons of 316L Powder for AM

Pros	Cons
Excellent corrosion resistance and biocompatibility	Lower high temperature strength than alloys
Readily weldable and machinable	Susceptible to porosity during printing
Cost advantage over exotic alloys	Prone to thermal cracking
Can match wrought material properties	Required post-processing like HIP
Range of suppliers available	Lower hardness than precipitation hardening alloys

316L provides versatile performance at moderate cost, albeit with controlled processing requirements. Frequently Asked Questions about 316L Stainless Steel Powder Q: What particle size range works best for printing 316L alloy? A: A typical range is 15-45 microns. It provides good powder flowability combined with high resolution and density. Q: What post-processing methods are used on 316L AM parts? A: Hot isostatic pressing, heat treatment, surface machining, and electropolishing are common methods for achieving full densification and surface finish. Q: Which metal 3D printing process is ideal for 316L alloy? A: All major powder bed fusion processes including selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) are regularly used. Q: What industries use additively manufactured 316L components? A: Aerospace, automotive, biomedical, marine hardware, chemical processing, and oil and gas industries benefit from 3D printed 316L parts. Q: Does 316L require support structures during 3D printing? A: Yes, support structures are essential on overhangs and bridged sections to prevent deformation and allow easy removal after printing. Q: What defects can occur when printing 316L powder? A: Potential defects are porosity, cracking, distortion, lack of fusion, and surface roughness. Most can be prevented with optimized parameters. Q: What is the key difference between 316 and 316L alloys? A: 316L has lower carbon content (0.03% max) which improves corrosion resistance and eliminates harmful carbide precipitation during welding. Q: How are the properties of printed 316L compared to wrought alloy? A: With optimized parameters, AM 316L components can achieve mechanical properties on par or exceeding conventionally processed wrought counterparts. Q: What density can be expected with 3D printed 316L parts? A: Density above 99% is achievable for 316L with ideal parameters tailored for the alloy, matching wrought material properties. Q: What finishing is typically applied to 316L AM parts? A: Abrasive flow machining, CNC machining, and electropolishing are common finishing processes for removing surface roughness and achieving the required tolerances.

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420 Powder

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420 Powder

Product	420 Powder
CAS No.	73665-45-9
Appearance	Silvery Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-12Cr-0.3C
Density	7.7g/cm3
Molecular Weight	15-66g/mol
Product Codes	NCZ-DCY-173/25

420 Description:

420 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

420 Powder Related Information :

Trademark	Size range	Size distribution			Hall flow rate	Bulk density	Tap density
		D10(μm)	D50(μm)	D90(μm)
316L	15-53μm	17-23	30-38	50-58	25s/50g	4.0g/cm³	4.5g/cm³
17-4PH	15-53μm					4.0g/cm³	4.5g/cm³
420	15-53μm					4.0g/cm³	4.5g/cm³

Heat treatment recommendations

Trademark	Heat treatment recommendations
316L	1050℃/2h/WQ
17-4PH	1040°C/2h +480°C/4h
420	1050°C/0.5h/WQ

Mechanical behavior

Trademark	Hardness(HRC)	Tensile strength (σb/Mpa)	Yield strength (σp0.2/Mpa)	Elongation (δ5/%)
316L	13-15	650	550	45
17-4PH	32-42	1310	1175	13
420	48-52	1950	1530	7

Chemical composition range (wt,-%)

Trademark	C	Cr	Ni	Cu	Nb	Mo
316L	≤0.03	16.00-18.00	10.00-14.00	–	–	2.00-3.00
17-4PH	≤0.03	15.5-17.5	3.00-5.00	3.00-5.00	0.15-0.45	–
420	0.35-0.45	12.00-14.00	≤0.6	–	≤0.20	≤0.20
Trademark	Si	Mn	S	P	O	Fe
316L	≤1.00	≤2.00	≤0.03	≤0.045	≤0.08	Bal
17-4PH	≤1.00	≤1.00	≤0.03	≤0.03	≤0.03	Bal
420	≤1.00	≤1.00	≤0.03	≤0.045	≤0.03	Bal

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430L Powder

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430L Powder

Product	430L Powder
CAS No.	12597-68-1
Appearance	Silvery or Gray Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-16Cr
Density	7.7g/cm3
Molecular Weight	150-160 g/mol
Product Codes	NCZ-DCY-174/25

430L Description:

430L Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

430L Powder Related Information :

Properties	Details
Composition	Fe-17Cr-Nb-Mo alloy
Density	7.7 g/cc
Particle shape	Irregular, angular
Size range	10-150 microns
Apparent density	Up to 50% of true density
Flowability	Moderate
Corrosion resistance	Excellent in many environments
Strengthening	Solid solution and precipitation strengthening

430L powder is widely used in chemical processing, marine hardware, automotive exhaust components, industrial valves and flanges, and structural parts needing weathering resistance. 430L Powder Composition

Element	Weight %
Iron (Fe)	Balance
Chromium (Cr)	16-18%
Carbon (C)	0.12% max
Silicon (Si)	1% max
Manganese (Mn)	1% max
Molybdenum (Mo)	0.5% max
Niobium (Nb)	0.3-0.6%
Nitrogen (N)	0.03% max
Sulfur (S)	0.03% max

Iron provides the base matrix and ductility Chromium enhances corrosion and oxidation resistance Niobium and molybdenum provide precipitation strengthening Carbon, nitrogen and sulfur are controlled as tramp elements The composition is designed to provide optimum corrosion resistance while retaining suitable ductility, toughness and weldability. 430L Powder Physical Properties

Property	Values
Density	7.7 g/cc
Melting point	1400-1450°C
Electrical resistivity	0.6-0.7 μΩ-m
Thermal conductivity	26 W/mK
Curie temperature	1440°C
Maximum service temperature	650-750°C

Density is moderately high for a stainless steel Provides high temperature strength and corrosion resistance Resistivity higher than pure iron or low alloy steels Becomes paramagnetic above Curie point Can withstand moderately high operating temperatures The physical properties make 430L suitable for corrosive environments and moderately high temperature applications requiring oxidation resistance. 430L Powder Mechanical Properties

Property	Values
Tensile strength	450-650 MPa
Yield strength	250-350 MPa
Elongation	35-45%
Modulus of elasticity	190-210 GPa
Hardness	80-90 HRB
Impact strength	50-100 J

Provides moderately high strength for a stainless steel Excellent ductility and impact toughness Strength can be further increased through heat treatment Hardness is relatively low compared to martensitic grades The properties provide a good combination of strength, ductility, and toughness required for many corrosive environments and load conditions. 430L Powder Applications

Industry	Example Uses
Chemical	Tanks, valves, pipes, pumps
Automotive	Exhaust components, fuel injection parts
Construction	Cladding, architectural features
Oil and gas	Wellhead equipment, drilling tools
Manufacturing	Pressing tooling, molds, dies

Some specific product uses: Marine hardware like railings, hinges, fasteners Automotive exhaust manifolds, mufflers, catalytic converters Chemical processing equipment like valves and flanges Oil country tubular goods for downhole environments Architectural paneling, cladding and decorative features Its excellent corrosion resistance combined with good manufacturability make 430L widely used across industries needing weathering and oxidation resistance. 430L Powder Standards

Standard	Description
ASTM A743	Standard for corrosion resistant chromium steel castings
ASTM A744	Standard for corrosion resistant chromium steel sheet and strip
AMS 5759	Annealed corrosion resistant steel bar, wire, forgings
SAE J405	Automotive weathering steel sheet
DIN 17440	Stainless steels for corrosion resistant applications

These standards define: Chemical composition limits of 430L alloy Permissible impurity levels like S, P Required mechanical properties Approved production methods Compliance testing protocols Proper packaging, labeling and documentation Meeting certification requirements ensures suitability of the powder for the target applications and markets. 430L Powder Particle Size Distribution

Particle Size	Characteristics
10-45 microns	Ultrafine grade for high density and surface finish
45-150 microns	Coarse grade provides good flowability
15-150 microns	Standard grade for pressing and sintering

Finer particles allow greater densification during sintering Coarser powder flows better and fills die cavities uniformly Size range is tailored based on final part properties needed Both gas and water atomized powders are available Controlling particle size distribution allows optimizing processing behavior and final part performance. 430L Powder Apparent Density

Apparent Density	Details
Up to 50% of true density	For irregular powder morphology
3.5-4.5 g/cc typical	Improves with greater packing density

Higher apparent density improves powder flow and compressibility Irregular morphology limits maximum packing density Values up to 60% are possible with spherical powders High apparent density improves press filling efficiency Higher apparent density leads to better manufacturing productivity and part quality. 430L Powder Production

Method	Details
Gas atomization	High pressure inert gas breaks molten metal stream into fine droplets
Water atomization	High pressure water jet breaks metal into fine particles
Vacuum induction melting	High purity input materials melted under vacuum
Multiple remelting	Improves chemical homogenization
Sieving	Classifies powder into different particle size ranges

Gas atomization provides clean, spherical powder morphology Water atomization is a lower cost process with irregular particles Vacuum melting and remelting minimizes gaseous impurities Post-processing allows customization of particle sizes Automated production and stringent quality control result in consistent powder suitable for critical applications. 430L Powder Handling and Storage

Recommendation	Reason
Use PPE and ventilation	Avoid exposure to fine metallic particles
Ensure proper grounding	Prevent static discharge while handling
Avoid ignition sources	Powder can combust in oxygen atmosphere
Use non-sparking tools	Prevent possibility of ignition during handling
Follow safety protocols	Reduce risk of burns, inhalation, and ingestion
Store in stable containers	Prevent contamination or oxidation

As 430L powder is flammable, ignition and explosion risks should be controlled during handling and storage. Otherwise it is relatively safe with proper precautions. 430L Powder Inspection and Testing

Test	Details
Chemical analysis	ICP and XRF verify composition
Particle size distribution	Laser diffraction determines size distribution
Apparent density	Hall flowmeter test per ASTM B212 standard
Powder morphology	SEM imaging shows particle shape
Flow rate analysis	Gravity flow rate through specified nozzle
Loss on ignition	Determines residual moisture content

Stringent testing ensures the powder meets the required chemical purity, particle characteristics, density, morphology, and flowability per applicable specifications. 430L Powder Pros and Cons Advantages of 430L Powder Excellent corrosion resistance in many environments Good ductility, toughness and weldability Cost-effective compared to austenitic grades Can be precipitation hardened to increase strength Good high temperature oxidation resistance Readily formable using conventional techniques Disadvantages of 430L Powder Lower strength than martensitic or ferritic grades Requires care during welding to avoid sensitization Susceptible to chloride stress corrosion cracking Limited high temperature tensile strength Lower hardness and wear resistance than austenitic grades Surface discoloration over time in outdoor exposure Comparison With 304L Powder 430L vs 304L Stainless Steel Powder

Parameter	430L	304L
Density	7.7 g/cc	8.0 g/cc
Strength	450-650 MPa	520-620 MPa
Corrosion resistance	Excellent	Outstanding
Heat resistance	Good	Excellent
Weldability	Good	Excellent
Cost	Low	High
Uses	Automotive, construction	Chemical processing, marine

430L has slightly lower strength but better cost 304L has superior corrosion and heat resistance 430L has better room temperature toughness 304L is preferred for applications above 500°C 430L suited for outdoor structures and automotive parts 430L Powder FAQs Q: What are the main applications of 430L stainless steel powder? A: Main applications include automotive exhaust components, chemical processing equipment, oil and gas tools, architectural paneling and cladding, marine hardware, and manufacturing tooling. Q: What precautions should be taken when working with 430L powder? A: Recommended precautions include ventilation, PPE, proper grounding, inert atmosphere, avoiding ignition sources, using non-sparking tools, and safe storage in stable containers. Q: What is the effect of niobium addition in 430L stainless steel? A: Niobium provides precipitation strengthening through formation of nitrides and carbides. This strengthens the steel while retaining good corrosion resistance and ductility. Q: How does 430L differ from 409 and 439 stainless steel grades? A: 430L has higher corrosion resistance than 409 and higher strength than 439. It provides an optimal combination of corrosion resistance, formability, weldability and cost.

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AerMet100 Stainless Steel Powder

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AerMet100 Stainless Steel Powder

Product	AerMet 100 Stainless Steel Powder
CAS No.	12060-00-3
Appearance	Gray or Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Fe-13Cr-3Ni-1Mo-0.25C
Density	8.2g/cm3
Molecular Weight	155-165 g/mol
Product Codes	NCZ-DCY-177/25

AerMet100 Stainless Steel Description:

AerMet100 Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AerMet100 Stainless Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AerMet100 Stainless Steel Powder AerMet100 stainless steel powder is an advanced high strength and corrosion resistant alloy powder designed for additive manufacturing applications. With its unique composition and properties, AerMet100 enables production of high performance parts using 3D printing processes like laser powder bed fusion and binder jetting. This article provides a comprehensive overview of AerMet100 stainless steel powder covering its composition, properties, applications, specifications, pricing, handling, inspection methods and other technical details. AerMet100 stainless steel powder is a high-performance alloy powder designed for additive manufacturing applications requiring high strength and fatigue resistance. Some key features of this material include: High strength and hardness – AerMet100 has excellent strength with tensile strength over 200 ksi and hardness ranging from 30-36 HRC. Good ductility – Despite the high strength, AerMet100 still retains decent ductility and impact resistance. Elongation values are over 10%. Excellent fatigue resistance – The fatigue limit of AerMet100 is very high at around 50% of tensile strength. This allows durable components exposed to cyclic stresses. Resistance to creep – AerMet100 resists deformation under load at high temperatures up to 700°C making it suitable for elevated temperature service. Corrosion resistance – The stainless steel composition provides corrosion and oxidation resistance for use in harsh environments. Weldability – The low carbon content allows for good weldability using standard fusion welding methods. Cost-effectiveness – AerMet100 is more affordable than other exotic alloys with similar properties. This exceptional balance of properties makes AerMet100 suitable for demanding applications in aerospace, oil & gas, automotive, and industrial sectors. Parts made from AerMet100 powder demonstrate high strength-to-weight ratio, durability, and reliability under operating loads. AerMet100 Stainless Steel Powder Composition AerMet100 has a martensitic stainless steel composition with additions of cobalt, nickel, and molybdenum for strength and hardness. The nominal composition is given below:

Element	Weight %
Iron (Fe)	Balance
Chromium (Cr)	15.0 – 17.0
Nickel (Ni)	7.0 – 10.0
Cobalt (Co)	8.0 – 10.0
Molybdenum (Mo)	4.0 – 5.0
Manganese (Mn)	< 1.0
Silicon (Si)	< 1.0
Carbon (C)	< 0.03

The key alloying elements and their effects are: Chromium – Provides corrosion and oxidation resistance Nickel – Increases toughness and ductility Cobalt – Solid solution strengthener, increases strength Molybdenum – Solid solution strengthener, increases strength and creep resistance Manganese & Silicon – Deoxidizers to improve powder manufacturability Carbon – Kept low for better weldability The combination of these elements gives AerMet100 stainless steel its unique set of properties. AerMet100 Stainless Steel Powder Properties AerMet100 exhibits the following physical and mechanical properties in as-built AM and heat treated conditions:

Property	As-Built	Heat Treated
Density	7.9 g/cc	7.9 g/cc
Porosity	< 1%	< 1%
Surface Roughness (Ra)	15-25 μm	15-25 μm
Hardness	30-35 HRC	34-38 HRC
Tensile Strength	170-190 ksi	190-220 ksi
Yield Strength (0.2% Offset)	160-180 ksi	180-210 ksi
Elongation	8-13%	10-15%
Reduction of Area	15-25%	15-25%
Modulus of Elasticity	27-30 Msi	29-32 Msi
CTE (70-400°C)	11-12 μm/m°C	11-12 μm/m°C
Conductivity	25-30% IACS	25-30% IACS

The properties make AerMet100 suitable for high-strength structural components, aerospace fasteners, downhole tools, valves and pumps, and other critical parts where fatigue resistance is paramount. AerMet100 Stainless Steel Powder Applications The unique properties of AerMet100 make it an excellent choice for the following applications: Aerospace Structural brackets, braces, fuselage components Landing gear parts, wing components, empennage Engine mounts, exhaust components Turbine blades, impellers, compressor parts High-strength fasteners, bolts, nuts, rivets Oil & Gas Downhole drill tools and components Wellhead parts, valves, pumps Pressure vessels, pipe fittings Subsea/offshore structural parts Automotive Power generation components Drive systems parts like gears, shafts Structural braces, chassis components High-performance racing components Industrial Robotics parts subject to wear and impact Dies, molds, tooling Fluid handling parts like valves and pumps Other high-cycle loaded components The excellent fatigue strength of AerMet100 makes it an ideal replacement for components traditionally made from titanium or nickel alloys. The high hardness provides good wear resistance as well. AerMet100 Stainless Steel Powder Specifications

Specification	Grade/Alloy
AMS 7245	AerMet100
ASTM F3056	AlloySpec 23A
DIN 17224	X3NiCoMoAl 15-7-3

Typical size distributions for AM processing are:

Particle Size	Distribution
15-53 μm	98%
<106 μm	99%

Chemical composition must conform to the permissible ranges for elements like Cr, Ni, Co, Mo, C, etc. as outlined in AMS 7245 specification for AerMet100 alloy. Mechanical properties should meet or exceed the minimum values for hardness, tensile strength, yield strength, elongation, and reduction of area stated in AMS 7245. Non-destructive testing like dye penetrant or magnetic particle inspection should show no critical flaws or defects. Powder should have good flowability and exhibit no clumping. Storage and Handling To maintain quality of AerMet100 powder for AM use, the following storage and handling guidelines apply: Store sealed containers in a cool, dry place away from moisture and sources of contamination Avoid exposing powder to high humidity (>60% RH) for prolonged time Allow powder to equilibrate to room temperature prior to unsealing container to prevent condensation Pour and transfer powder in inert environments with low oxygen content if possible Use powder handling equipment and accessories made from compatible materials to prevent contamination Limit reuse of powder to 2-3 cycles maximum to prevent degradation of properties Conduct testing of used powder to ensure it still meets all specifications for reuse Proper storage and careful handling is key to preventing powder oxidation, contamination, or changes in flowability. Safety Information Wear PPE when handling powder – gloves, respirator mask, goggles Avoid skin contact to prevent possible allergic reactions Prevent inhalation of fine powders over long periods Ensure adequate ventilation and dust collection when processing Use non-sparking tools to dispense and handle powder Inert gas blanketing is recommended for powder handling Follow all applicable safety data sheet (SDS) guidelines Dispose according to local regulations and ensure containment AerMet100 alloy powders are generally not hazardous materials but following basic safety practices during storage, handling, and processing is advised. Inspection and Testing To ensure AerMet100 powder meets specifications, the following inspection and testing procedures can be used:

Test Method	Property Validated
Visual inspection	Powder flowability, contamination
Scanning electron microscopy	Particle size distribution and morphology
Energy dispersive X-ray spectroscopy	Alloy chemistry, contamination
X-ray diffraction	Phases present, contamination
Hall flowmeter	Powder flow rate
Apparent density	Powder packing density
Tap density test	Powder flowability
Sieve analysis	Particle size distribution per ASTM B214
Chemical analysis	Composition per AMS 7245, oxides
Density measurement	Powder density vs AMS 7245

Mechanical testing of printed specimens per AMS 7245 validates final part properties meet requirements. Testing methods include hardness, tensile, charpy impact, high cycle fatigue, low cycle fatigue, creep rupture, fracture toughness, corrosion, etc. AerMet100 Stainless Steel Powder Comparison to Similar Materials

Alloy	Strength	Ductility	Weldability	Cost
AerMet100	Very high	Moderate	Fair	Moderate
17-4PH	High	Low	Poor	Low
Custom 465	Very high	Low	Poor	High
316L	Moderate	High	Excellent	Low
Inconel 718	High	High	Moderate	Very high

Advantages of AerMet100: Higher strength than 17-4PH and 316L Better ductility than Custom 465 for higher impact resistance More weldable than precipitation hardening alloys Lower cost than Inconel 718 Limitations of AerMet100: Lower ductility/fracture toughness than austenitic 316L Inferior weldability compared to 316L Higher cost than 17-4PH or 316L Lower strength than Custom 465 in peak aged condition Overall, AerMet100 provides an optimal combination of strength, ductility, weldability, and cost for high-performance parts made by AM processes. FAQ Q: What are the key benefits of AerMet100 alloy? A: The main benefits of AerMet100 are its high strength and hardness coupled with good ductility, excellent fatigue resistance, creep resistance, corrosion resistance, and moderate cost. This makes it well suited for critical AM applications. Q: What heat treatment is used for AerMet100? A: A typical heat treatment is 1-2 hours solutionizing at 1040-1080°C followed by air or furnace cooling to room temperature, then age hardening at 480°C for 4 hours to achieve optimal strength and hardness. Q: What welding methods can be used to join AerMet100 parts? A: Fusion welding methods like GTAW, GMAW, and PAW are recommended for AerMet100 to avoid cracking and minimize distortion. Low heat input and peening of welds is also suggested. Brazing can also produce good joints. Q: How does AerMet100 compare to maraging steels for AM? A: AerMet100 has higher ductility but slightly lower strength than maraging steels like 18Ni300 or 18Ni350. Maraging steels have poor weldability. AerMet100 is a good lower-cost alternative to maraging. Q: Can AerMet100 be machined after AM processing? A: Yes, AerMet100 can be machined after AM but care must be taken to account for work hardening effects. Low cutting forces, carbide tooling, and adequate coolant is recommended. Annealing may be required after extensive machining. Q: What particle size range of AerMet100 powder is optimal for AM? A: The recommended particle size range for AM is 15-45 μm. Finer powders improve resolution but can negatively impact flowability. Coarser powders above 53 μm can cause print defects. The typical sweet spot is 25-35 μm.

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AlSi10Mg Powder

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AlSi10Mg Powder

Product	AlSi10Mg Powder
CAS No.	N/A
Appearance	Gray-Silver Metallic Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	AlSi10Mg
Density	1.2-1.5g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-192/25

AlSi10Mg Description:

AlSi10Mg Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

ALSi10Mg Powder Related Information :

Metal Powder	Size	Quantity	Price/kg	Size	Quantity	Price/kg
AlSi10Mg	15-45μm	1KG	70	15-53μm	1KG	51
		10KG	42		10KG	33
		100KG	34.6		100KG	23.5

Overview of AlSi10Mg Powder AlSi10Mg is an aluminum alloy powder composed primarily of aluminum along with silicon and magnesium as the major alloying elements. It is widely used in metal additive manufacturing, also known as 3D printing, due to its excellent strength, durability, weldability, and corrosion resistance. AlSi10Mg powder can be processed through selective laser melting (SLM), electron beam melting (EBM), and direct metal laser sintering (DMLS) to create complex metal parts with fine details and custom geometries. Its properties make it suitable for aerospace, automotive, medical, and industrial applications. This article provides a comprehensive technical overview of AlSi10Mg powder covering its composition, properties, applications, pricing, suppliers, and other key information for materials engineers, product designers, and 3D printing professionals. AlSi10Mg Powder Key Details: Composition: Aluminum with 9-11% silicon, 0.2-0.45% magnesium Particle shape: Spherical, high flowability Size range: 15-45 microns Density: 2.67 g/cc Melting point: ~615°C Strength: Medium to high Uses: Aerospace, automotive, industrial 3D printing Composition of AlSi10Mg Powder The composition of AlSi10Mg powder consists mainly of aluminum with additions of silicon and magnesium as alloying elements. The nominal composition range is provided below:

Element	Weight %
Aluminum (Al)	Base/remainder
Silicon (Si)	9-11%
Magnesium (Mg)	0.2-0.45%
Other (Fe, Mn, etc.)	< 0.55% total

Silicon is added to aluminum to improve castability and enhance mechanical properties like yield strength and hardness. It increases fluidity during melting and improves feeding characteristics. The addition of magnesium results in precipitation hardening which strengthens the alloy through heat treatment. Magnesium also improves corrosion resistance. Trace amounts of iron, manganese, and other elements may be present as impurities up to 0.55% maximum. The levels of alloying additions can be varied within range to tailor the properties as per application requirements. Nominal composition range of AlSi10Mg alloy powder

Element	Minimum wt%	Maximum wt%
Aluminum	Bal.	Bal.
Silicon	9	11
Magnesium	0.2	0.45
Other	–	0.55

Properties of AlSi10Mg Powder AlSi10Mg exhibits properties making it suitable for demanding applications across aerospace, automotive, and industrial sectors. The key properties are highlighted below: Mechanical Properties High strength and hardness Good ductility in annealed state Excellent weldability High fatigue strength Physical Properties Density: 2.67 g/cc Melting point: ~615°C Thermal conductivity: 130 W/m-K Coefficient of thermal expansion: 21-24 x 10^-6 K^-1 Other Good corrosion resistance Excellent printability and surface finish Biocompatible per ISO 10993 and ASTM F67 Non-magnetic The density is comparable to aluminum alloys like AlSi12 and AlSi7Mg. The melting point is also similar to standard Al-Si casting alloys. These properties allow processing and consolidation via sintering and melting. Overview of key properties of AlSi10Mg powder

Property	Typical Values
Density	2.67 g/cc
Melting Point	~615°C
Thermal Conductivity	130 W/m-K
Electrical Resistivity	4-8 x 10^-8 Ωm
Young’s Modulus	70-80 GPa
Poisson’s Ratio	0.33
Yield Strength	215-365 MPa
Tensile Strength	330-430 MPa
Elongation	8-10%
Hardness	80-100 Brinell

Note: Properties depend on precise composition, manufacturing method, build orientation, heat treatment etc. Values shown are typical or standard. The mechanical properties like high yield and tensile strength along with good ductility make AlSi10Mg suitable for high-performance parts across industries. The alloy can be age hardened to further enhance strength. Excellent corrosion resistance is achieved by silicon additions creating a protective oxide layer. Overall, AlSi10Mg provides a versatile combination of properties for metal AM. Applications of AlSi10Mg Powder The lightweight, strong, and printable characteristics of AlSi10Mg powder make it one of the most widely used alloys in additive manufacturing. Some typical applications include: Aerospace: Turbine blades, rocket nozzles, structural brackets, satellite components, UAV parts Automotive: Powertrain parts, pistons, turbochargers, heat exchangers Industrial: Robotics, tooling, jigs and fixtures, driveshafts Medical: Orthopedic implants, prosthetics, surgical instruments Other: Heat sinks, hydraulic manifolds, housings, cooling channels AlSi10Mg enables complex, optimized geometries that improve performance and efficiency in the above applications. The fine structures possible via 3D printing enhances heat transfer, fluid flow, and other properties. The excellent strength-to-weight ratio of AlSi10Mg reduces component weight while maintaining mechanical performance. This helps improve fuel economy in vehicles and lower launch costs in space applications. Overview of AlSi10Mg applications across industries

Sector	Typical Applications
Aerospace	Turbine blades, structural brackets, rocket nozzles, satellites
Automotive	Powertrain, pistons, turbochargers, heat exchangers
Industrial	Robotics, tooling, jigs and fixtures
Medical	Orthopedic implants, prosthetics
General	Heat sinks, hydraulic manifolds, housings

AlSi10Mg is certified for aerospace applications meeting standards like AMS4967 and AMS4169. Extensive qualifications and testing validates its performance under extreme environments. The biocompatibility per ISO 10993 and ASTM F67 allows use in medical devices and implants. Overall, AlSi10Mg provides a versatile lightweight material solution for critical applications. Processability of AlSi10Mg Powder AlSi10Mg powder can be processed via major metal additive manufacturing methods like: Selective Laser Melting (SLM) Direct Metal Laser Sintering (DMLS) Electron Beam Melting (EBM) Laser-based Methods: SLM and DMLS use a high power laser to selectively fuse regions of a powder bed to build up parts layer-by-layer. The consolidated material has properties comparable to conventional aluminum alloys. SLM typically uses higher laser power for full melting. DMLS has lower power for sintering powder particles. Electron Beam Melting: EBM uses an electron beam as heat source to melt and fuse material. It can achieve higher build rates than laser processes since it fuses each layer rapidly. Material properties are similar to SLM and DMLS. Print Parameters: Typical SLM parameters – Laser power 175-350 W, Scan speed 700-1500 mm/s, Layer thickness 20-100 μm. For EBM – Beam power 3-7 kW, Scan speed 1000-2500 mm/s, Layer thickness 50-200 μm. Other methods: AlSi10Mg powder can also be used in binder jetting where a liquid binder is selectively deposited to form the shape. The “green” part is then sintered. Cold spray deposition is also possible. AM processes compatible with AlSi10Mg alloy powder

Process	Heat Source	Description
SLM	Laser	Selective laser melting
DMLS	Laser	Direct metal laser sintering
EBM	Electron beam	Electron beam melting
Binder jetting	Liquid binder	Binder printed, then sintered
Cold spray	Kinetic	Powder sprayed onto substrate

AlSi10Mg powder has high absorbance to the laser/electron beam, and excellent flow and packing density. This results in good spreadability across powder bed and efficient melting/sintering. The particle size and spherical morphology also plays a key role. Overall, AlSi10Mg offers excellent processability across PBF and related methods to fabricate complex geometries with good surface finish and feature resolution. Powder Characteristics and Quality AlSi10Mg powder used in AM processes exhibits the following characteristics: Spherical powder morphology with smooth surface Flowability with minimal agglomeration Apparent density ~1.2-1.6 g/cc Tap density ~2.2-2.7 g/cc Uniform composition distribution High purity with low internal porosity Controlled particle size distribution Particle shape: Spherical powder morphology provides good flow and spreadability across the powder bed. It results in uniform melting and material properties. Gas atomization is commonly used to achieve sphericity >90%. Flowability: Powders with high flowability spread evenly and pack densely on powder bed platforms. Flow rates of 23-27 s/50g through Hall funnel are typical. Particle size: The particle size distribution is generally 10-45 μm or 15-45 μm. Larger particles ~35-45 μm improve flow while smaller ones ~15-25 μm enhance density and resolution. Composition control: Tight control of composition within specification maximizes material performance. Uniform distribution of alloying elements is ensured. Purity: High purity with low porosity and inclusions prevents process defects. Oxygen content <1000 ppm. Typical characteristics and properties of AlSi10Mg powders

Parameter	Typical Value	Role
Particle shape	Spherical >90%	Flowability, density
Particle size (μm)	15-45	Density, resolution
Flow rate (s/50g)	23-27	Powder bed packing
Apparent density (g/cc)	1.2-1.6	Recyclability
Tap density (g/cc)	2.2-2.7	Green density
Purity	>99.5%	Defect reduction
Oxygen (ppm)	<1000	Clean melting

Parameters like particle shape distribution (PSD) and Hausner ratio indicate powder quality. Strict control over gas atomization results in high batch-to-batch consistency. Powder is supplied with composition report and lot-specific certificates of analysis (COA). Choosing AlSi10Mg Powder Key considerations for choosing AlSi10Mg powder include: Application requirements: Performance needs like strength, hardness, ductility, fatigue life, etc. Applications may demand specific material certifications also. AM process variables: Matching particle size range, shape and distribution to the printer model, layer thickness, beam power and related parameters. Quality and consistency: Powder batches that reliably meet composition, purity, particle characteristics etc. are critical for production use. Availability and lead times: For prototype work availability of small quantities may be key while production needs bulk orders and stable long-term supply. Pricing: Price per kg will depend on quantity, shipment costs, supplier margins etc. Large OEM contracts get better pricing. Technical support: Manufacturers with strong technical expertise in metal powder production and AM can provide guidance on best powder options. Working with established suppliers and collaborating early in the AM part design process is advised when selecting AlSi10Mg powder. Pros and Cons of AlSi10Mg Powder Pros High strength with good ductility Excellent corrosion resistance Readily weldable and machinable Good thermal properties Widely qualified for aerospace use Biocompatible for medical implants Cons Lower yield strength than AlSi7Mg and AlSi12 alloys Susceptible to porosity defects during printing High reflectivity demands higher laser power Not optimal for high temperature applications >150°C More expensive than unalloyed aluminum powders FAQs

What is the chemical composition of AlSi10Mg powder?
The typical composition is aluminum base with 9-11% silicon and 0.2-0.45% magnesium. Remaining is other trace elements at <0.55% total.
What is the density of AlSi10Mg and AlSi10Mg powder?
The density is around 2.67 g/cc for both the bulk alloy and the powder form.
What are the mechanical properties of AlSi10Mg parts made by AM?
Printed AlSi10Mg has a tensile strength of 330-430 MPa, yield strength of 215-365 MPa, and elongation of 8-10% in the as-built condition. Heat treatment can further improve properties.
What particle size is recommended for AlSi10Mg powder in AM?
A particle size range of 15-45 microns is commonly used, though size distributions can be optimized for specific printers and layer thickness requirements.
Can you machine/weld AlSi10Mg AM parts?
Yes, AlSi10Mg parts made by 3D printing can be machined and welded via conventional methods after an appropriate stress relief heat treatment.
Is AlSi10Mg powder reusable?
AlSi10Mg powder can typically be recycled 5-10 times before a refresh is needed, depending on AM process and contamination levels.

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AlSi12 Powder

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AlSi12 Powder

Product	AlSi12 Powder
CAS No.	11145-27-0
Appearance	Silvery-Gray Powder
Purity	≥99%, ≥99.9%, ≥95%(Other purities are also available)
APS	1-5 µM, 10-53 µM (Can be customized), Ask for other available size range.
Ingredient	Al88Si12
Density	2.7g/cm3
Molecular Weight	N/A
Product Codes	NCZ-DCY-193/25

AlSi12 Description:

AlSi12 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlSi12 Powder Related Information :

Element	Weight %
Aluminum (Al)	Balance
Silicon (Si)	11-13%
Copper (Cu)	<1%
Magnesium (Mg)	<1%
Iron (Fe)	<1%
Manganese (Mn)	<1%
Zinc (Zn)	<1%
Nickel (Ni)	<0.5%

Properties of AlSi12 Powder AlSi12 powder possesses the following properties:

Property	Value
Density	2.7 g/cc
Melting Point	560°C
Thermal Conductivity	150-180 W/mK
Electrical Resistivity	4-6 μΩ.cm
Young’s Modulus	80-90 GPa
Poisson’s Ratio	0.33
Tensile Strength	240-300 MPa
Compressive Strength	600-650 MPa
Elongation	3-5%
Hardness	80-90 Brinell

The silicon additions result in higher strength, hardness, wear resistance, and thermal conductivity compared to unalloyed aluminum. The material retains good ductility and machinability. Production Method for AlSi12 Powder AlSi12 powder is manufactured by: Gas Atomization – High pressure inert gas jets atomize molten AlSi12 alloy to form spherical powders. This produces powder with smooth morphology and narrow size distribution suitable for AM. Water Atomization – High velocity water jets hit the molten metal stream to produce fine irregular AlSi12 particles. Lower cost but higher oxygen pickup. Mechanical Milling – Ball milling of aluminum and silicon powders followed by blending, compacting and sintering. Leads to wide size distribution. Gas atomization is preferred when spherical powder with controlled characteristics is required such as for additive manufacturing or MIM. Mechanical milling route is lower cost. Applications of AlSi12 Powder Key applications of AlSi12 alloy powder include: Additive Manufacturing – Used to fabricate complex metal parts by selective laser melting, direct metal laser sintering, binder jetting etc. Powder Metallurgy – Compacting and sintering to create high performance parts like piston rings, pump components, rocker arms. Metal Injection Molding – Produces intricate components with excellent properties and surface finish. Wear Resistant Coatings – Applied via thermal spray methods on cylinder bores, piston skirts, engine blocks. Brazing Filler – For joining aluminum and steel components in automotive, aerospace applications. Friction Materials – High silicon content improves friction performance. Used in brake pads, clutch discs. Casting – Added to aluminum melts to improve castability and wear resistance. Specifications of AlSi12 Powder AlSi12 powder is available in different size ranges, grades and purity levels: Particle Size: From 10 – 150 microns for AM, under 45 microns for MIM feedstock. Morphology: Spherical, irregular and mixed shapes. Spherical improves flow and packing. Purity: From commercial to high purity grades based on elemental analysis. Oxygen Content: Levels range from 300 – 1000 ppm for gas atomized, higher for water atomized. Grades: Customized composition and powder characteristics based on application. Surface Area: For nanoscale powder surface area reaches up to 10 m2/g. Handling and Storage of AlSi12 Powder AlSi12 powder should be stored and handled carefully to avoid: Contact with moisture – leads to oxidation. Store in sealed containers with desiccant bags. Agglomeration – prevents flow. Store cool, dry powder and consider addition of flow agents. Fire hazards – do not store near ignition sources due to flammability of finely divided metals. Inhalation – use masks to prevent inhaling fine powders during handling. Safety data sheet precautions from supplier should be followed. Proper inert gas glove box techniques recommended when handling reactive aluminum powders. Testing and Characterization Methods Key test methods for AlSi12 powder include: Chemical analysis – ICP and XRF techniques determine composition, purity levels. Particle size analysis – Carried out as per ASTM B822 using laser diffraction. Morphology – Scanning electron microscopy reveals shape, surface structure. Powder flow – Measured by Hall flowmeter as per ASTM B213 standard. Density – Measured by gas pycnometry or apparent density method. Microstructure – X-ray diffraction analysis for phases present. Thorough testing and inspection ensures AlSi12 powder meets application requirements. Comparison of AlSi12 and AlSi10Mg Powders AlSi12 and AlSi10Mg are two aluminum alloy powders compared:

Parameter	AlSi12 Powder	AlSi10Mg Powder
Alloy type	Cast alloy	Wrought alloy
Si content	11-13%	9-11%
Mg content	<1%	0.2-0.5%
Strength	Higher	Lower
Wear resistance	Excellent	Good
Corrosion resistance	Moderate	Excellent
Machineability	Very good	Moderate
Applications	Wear parts, thermal management	Aerospace, marine parts
Cost	Lower	Higher

AlSi12 provides the best combination of wear properties, machinability and low cost whereas AlSi10Mg offers higher strength and corrosion resistance required for critical structural parts. AlSi12 Powder FAQs Q: How is AlSi12 powder produced? A: AlSi12 powder is commercially produced by gas atomization and water atomization of the molten alloy. Mechanical milling is also used to make this powder. Q: What is AlSi12 powder used for? A: AlSi12 finds use in additive manufacturing, powder metallurgy parts production, thermal spray coatings, metal injection molding, and other applications needing a lightweight alloy with good wear properties and machinability. Q: What is the typical particle size for AlSi12 powder in AM? A: For most binder jet and powder bed fusion AM processes, the ideal particle size range for AlSi12 powder is 20-65 microns with good powder flow characteristics. Q: Does AlSi12 powder require special handling precautions? A: Yes, it is recommended to handle aluminum powders under inert conditions and avoid accumulation of fine powder to minimize fire and explosion hazards. Proper ventilation and PPE should be used. Q: Where can I purchase AlSi12 powder for making wear-resistant coatings? A: Specialty AlSi12 grades suitable for thermal spray coatings can be purchased from leading supplier

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