S2 Powder

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S2 Powder

Product S2 Powder
CAS No. 77404-34-9
Appearance Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient S-2
Density 7.8-8.1g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-355/25

S2 Description:

M2 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

S2 Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

S2 Powder

S2 powder is a high speed tool steel powder ideal for making cutting tools requiring high hardness, strength, and wear resistance at elevated temperatures. It contains tungsten, molybdenum, vanadium, and additional alloys providing excellent hot hardness and thermal fatigue resistance.

Overview of S2 Powder

S2 powder is a high speed tool steel powder ideal for making cutting tools requiring high hardness, strength, and wear resistance at elevated temperatures. It contains tungsten, molybdenum, vanadium, and additional alloys providing excellent hot hardness and thermal fatigue resistance.

Key properties and advantages of S2 powder:

S2 Powder Properties and Characteristics

Properties Details
Composition Fe-1C-5Cr-2.35Mo-6.4W-1.4V-2Si alloy
Density 7.7 g/cc
Particle shape Irregular, angular
Size range 10-150 microns
Apparent density Up to 50% of true density
Flowability Low to moderate
Hardness 62-64 HRC when heat treated
Toughness Very good

S2 powder produces cutting tools, dies, and machine components with extended service life under continuous high temperature and intermittent shock loading conditions.

S2 Powder Composition

Element Weight %
Iron (Fe) Balance
Carbon (C) 0.9-1.2%
Chromium (Cr) 3.8-4.5%
Tungsten (W) 6.4%
Molybdenum (Mo) 1.9-2.2%
Vanadium (V) 1.3-1.6%
Manganese (Mn) 0.2-0.5%
Silicon (Si) 0.9-1.4%

Iron provides the ferritic matrix

Carbon, tungsten, and chromium form hard carbides

Vanadium and molybdenum enhance wear resistance

Manganese and silicon facilitate machining

S2 Powder Physical Properties

Property Values
Density 7.7 g/cc
Melting point 1320-1350°C
Thermal conductivity 37 W/mK
Electrical resistivity 0.6 μΩ-m
Maximum service temperature 600°C
Curie temperature 770°C

High density enables miniaturized components

Retains hardness and strength at elevated temperatures

Becomes paramagnetic above Curie point

Can withstand prolonged service up to 600°C

Good thermal conductivity reduces thermal expansion stresses

These properties provide a balanced combination of hot hardness and thermal shock resistance required in high speed machining applications.

S2 Powder Mechanical Properties

Property Values
Hardness 62-64 HRC
Transverse rupture strength 4500-4800 MPa
Compressive strength 3800-4100 MPa
Tensile strength 2050-2250 MPa
Yield strength 1930-2050 MPa
Elongation 8-10%
Impact toughness 10-14 J/cm2

Exceptional hardness when heat treated

High strength with reasonable ductility

Very good compressive and transverse rupture strength

Excellent red hardness at elevated temperatures

Strength depends on heat treatment process

S2 powder produces cutting tools and dies with hardness, strength, and thermal properties needed to machine challenging materials at high speeds and temperatures.

S2 Powder Applications

Industry Example Uses
Automotive Cutting and milling tools
Aerospace Drills, end mills
Manufacturing Punches, forming dies
Oil and gas Downhole tools, drill bits
General machining Turning, boring, and planning tools

Some specific product uses:

Cutting inserts, indexable tooling

Broaches, reamers, taps, threading dies

Metal slitting saws and industrial knives

Extrusion tooling and drawing dies

Cold heading and forging dies

Gauges, wear-resistant components

S2’s unique properties make it the top choice for reliable cutting tools and components used in demanding metalworking applications.

S2 Powder Specifications

Key specifications for S2 high speed steel powder:

S2 Powder Standards

Standard Description
ASTM A600 Specification for tool steels high speed steel
JIS G4403 High speed tool steels
DIN 1.2363 Equivalent to AISI S7 high speed steel
UNS T11302 Designation for AISI S2 grade
ISO 4957 Tool steels specification

These define:

Chemical composition limits of S2

Required mechanical properties in heat treated condition

Approved production methods like gas atomization

Compliance testing protocols

Quality assurance requirements

Proper packaging and identification

Powder produced to these standards ensures suitability for high wear resistance tooling applications under thermal fatigue conditions.

S2 Powder Particle Sizes

Particle Size Characteristics
10-22 microns Ultrafine grade provides highest density
22-53 microns Most commonly used size range
53-105 microns Coarser size provides good flowability

Finer particles allow greater densification during sintering

Coarser particles improve powder flow into die cavities

Size is selected based on final part properties needed

Both gas and water atomized particles used

Controlling size distribution optimizes pressing behavior, sintered density, and final component performance.

S2 Powder Apparent Density

Apparent Density Details
Up to 50% of true density For irregular powder morphology
4.0-5.0 g/cc Higher for spherical, lower for irregular powder

Spherical powder shape provides high apparent density

Irregular powder has lower density around 45-50%

Higher apparent density improves die filling and part quality

Allows complex tool geometry compaction

Higher apparent density leads to better component production rate and performance.

S2 Powder Production

Method Details
Gas atomization High pressure inert gas breaks up molten alloy stream into fine droplets
Vacuum induction melting High purity input materials melted under vacuum
Multiple remelting Enhances chemical homogeneity
Sieving Classifies powder into different particle size fractions

Gas atomization provides spherical powder shape

Vacuum melting eliminates gaseous impurities

Multiple remelting improves uniformity

Post-processing allows particle size customization

Fully automated processes combined with strict quality control ensures reliable and consistent S2 powder properties critical for tooling performance.

S2 Powder Handling and Storage

Recommendation Reason
Ensure proper ventilation Prevent exposure to fine metal particles
Use appropriate PPE Avoid ingestion through nose/mouth
Ground equipment Prevent static sparking
Avoid ignition sources Flammable dust hazard
Use non-sparking tools Prevent possibility of ignition
Follow safe protocols Reduce fire, explosion, health risks

Storage Recommendations

Store sealed containers away from moisture or contamination

Maintain storage temperatures below 27°C

Limit exposure to oxidizing acids and chlorine compounds

Proper precautions during handling and storage help preserve purity and prevent safety hazards.

S2 Powder Testing

Test Details
Chemical analysis Verifies composition using optical/ICP spectroscopy
Particle size analysis Determines size distribution using laser diffraction or sieving
Apparent density Measured as per ASTM B212 using Hall flowmeter
Powder morphology SEM imaging to determine particle shape
Flow rate test Gravity flow rate through specified funnel
Tap density test Density measured after mechanically tapping powder sample

Testing ensures the powder meets the required chemical composition, physical characteristics, particle size distribution, morphology, density, and flow rate specifications.

S2 Powder Pros and Cons

Advantages of S2 Powder

Exceptional hot hardness and red hardness

High strength and wear resistance at elevated temperatures

Good toughness and thermal shock resistance

Resists softening and shape changes up to 600°C

Dimensional stability under thermal cycling

Cost-effective compared to exotic PM tool steel grades

Limitations of S2 Powder

Moderate corrosion resistance without surface treatment

Limited cold formability and shear strength

Requires careful heat treatment by experienced providers

Not weldable using conventional fusion welding

Large cross-sections can experience embrittlement

Contains expensive alloying elements

Comparison With H13 Tool Steel Powder

S2 vs H13 Tool Steel Powder

Parameter S2 H13
Hardness 62-64 HRC 54-57 HRC
Hot hardness Excellent Good
Toughness Very good Good
Thermal shock resistance Excellent Moderate
Cold strength Good Excellent
Cost High Low

S2 has much greater hot hardness and thermal shock resistance

H13 provides better cold strength and toughness

S2 is more expensive due to higher alloy content

S2 preferred for high speed machining applications

H13 suited for cold and warm pressing tooling

S2 Powder FAQs

Q: What are the main applications of S2 tool steel powder?

A: Main applications include cutting tools like drills, mills, inserts, taps, dies, saws, planning tools, as well as extrusion tooling, forging dies, gauges, and components needing hot hardness and thermal shock resistance.

Q: What heat treatment is used for S2 tool steel powder?

A: S2 tool steel is typically heat treated by austenitizing between 1150-1200°C followed by air, oil, or polymer quenching, then tempering between 540-650°C to achieve hardness between 62-64 HRC.

Q: How does tungsten improve the properties of S2 steel?

A: Tungsten forms hard tungsten-iron-carbon complexes that provide exceptional hot hardness, strength and wear resistance at elevated temperatures needed for high speed machining applications.

Q: What safety precautions should be used when working with S2 powder?

A: Proper ventilation, protective gear, inert atmosphere, grounding, avoiding ignition sources, using non-sparking tools, and safe storage away from contamination or moisture.

Description

Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com

Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.

NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any 

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