M2 Powder
$0.00
M2 Powder
| Product | M2 Powder |
| CAS No. | 6885-57-0 |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-C-Cr-Mo-W-V |
| Density | 8.05g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-243/25 |
M2 Description:
M2 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
M2 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
M2 Powder
M2 is a high-speed steel powder characterized by its high hardness and wear resistance along with good toughness and compressive strength. It is widely used in metal additive manufacturing to produce durable tooling for cutting, forming and stamping applications.
Composition of M2 Powder
| Element | Weight % | Purpose |
| Tungsten | 6.0 – 6.8 | Hardness, wear resistance |
| Molybdenum | 4.8 – 5.5 | Toughness, strength |
| Chromium | 3.8 – 4.5 | Hardening, wear resistance |
| Vanadium | 1.9 – 2.2 | Hardening, wear resistance |
| Carbon | 0.78 – 0.88 | Hardening |
| Manganese | 0.15 – 0.45 | Hardening |
| Silicon | 0.15 – 0.45 | Deoxidizer |
The high tungsten, molybdenum and chromium content impart excellent hardness and wear resistance.
Properties of M2 Powder
| Property | Description |
| Hardness | 64 – 66 HRC when heat treated |
| Wear resistance | Excellent abrasion and erosion resistance |
| Toughness | Higher than tungsten carbide grades |
| Compressive strength | Up to 300 ksi |
| Heat resistance | Can be used up to 600°C |
| Corrosion resistance | Better than plain carbon steels |
The properties make M2 suitable for durable cutting, stamping and forming tooling.
AM Process Parameters for M2 Powder
Typical parameters for printing M2 powder include:
| Parameter | Typical value | Purpose |
| Layer height | 20-50 μm | Resolution versus build speed |
| Laser power | 250-500 W | Sufficient melting without evaporation |
| Scan speed | 400-1200 mm/s | Density versus production rate |
| Hatch spacing | 80-120 μm | Mechanical properties |
| Support structure | Minimal | Easy removal |
| Hot isostatic pressing | 1160°C, 100 MPa, 3 hrs | Eliminate porosity |
Parameters tailored for density, microstructure, build rate and post-processing requirements.
Applications of 3D Printed M2 Tooling
AM fabricated M2 components are used for:
| Industry | Tooling applications |
| Automotive | Stamping dies, forming tools, fixtures |
| Aerospace | Jigs, fixtures, trim tools |
| Appliances | Punches, blanking dies, bending dies |
| Consumer goods | Injection molds, stamping dies |
| Medical | Cutting tools, rasps, drill guides |
Benefits over traditionally processed M2 tooling include complexity, lead time and cost reduction.
Specifications of M2 Powder for AM
M2 powder must meet strict specifications:
| Parameter | Specification |
| Particle size range | 15-45 μm typical |
| Particle shape | Spherical morphology |
| Apparent density | > 4 g/cc |
| Tap density | > 6 g/cc |
| Hall flow rate | > 23 sec for 50 g |
| Purity | >99.9% |
| Oxygen content | <300 ppm |
Custom size distributions and controlled moisture levels available.
Handling and Storage of M2 Powder
As a reactive material, careful M2 powder handling is essential:
Store sealed containers away from moisture, sparks, ignition sources
Use inert gas padding during transfer and storage
Ground equipment to dissipate static charges
Avoid dust accumulation through extraction systems
Follow applicable safety precautions
Proper techniques ensure optimal powder condition.
Inspection and Testing of M2 Powder
| Method | Parameters Tested |
| Sieve analysis | Particle size distribution |
| SEM imaging | Particle morphology |
| EDX | Chemistry and composition |
| XRD | Phases present |
| Pycnometry | Density |
| Hall flow rate | Powder flowability |
Testing per ASTM standards verifies powder quality and batch consistency.
Comparing M2 to Alternative Tool Steel Powders
M2 compares to other tool steel alloys as:
| Alloy | Wear Resistance | Toughness | Cost | Ease of Processing |
| M2 | Excellent | Good | Medium | Fair |
| H13 | Good | Excellent | Low | Excellent |
| S7 | Excellent | Fair | High | Difficult |
| 420 stainless | Poor | Excellent | Low | Excellent |
With its balanced properties, M2 supersedes alternatives for many wear-resistant tooling applications.
Pros and Cons of M2 Powder for Metal AM
| Pros | Cons |
| Excellent hardness and wear resistance | Lower toughness than cold work tool steels |
| Good heat resistance and thermal stability | Required post-processing like HIP and heat treatment |
| Established credentials for metal AM | Controlled atmosphere storage required |
| Cost advantage over exotic tool steels | Difficult to machine after printing |
| Properties match conventional M2 | Limited corrosion resistance |
M2 enables high wear resistance additive tooling, though not suitable for highly corrosive environments.
Frequently Asked Questions about M2 Powder
Q: What particle size range works best for printing M2 powder?
A: A typical range is 15-45 microns. It provides optimal powder flowability combined with high resolution and dense parts.
Q: What post-processing methods are used for M2 AM parts?
A: Hot isostatic pressing, heat treatment, surface grinding/EDM, and shot peening are typically used to eliminate voids, harden, and finish parts.
Q: Which metal 3D printing process is ideal for M2 alloy?
A: M2 can be effectively printed using selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) processes.
Q: What accuracy and surface finish can be expected for M2 printed parts?
A: Post-processed M2 components can achieve dimensional tolerances and surface finish comparable to CNC machined M2 tooling.
Q: What industries use additively manufactured M2 tooling components?
A: Automotive, aerospace, medical, consumer goods, appliances, and industrial sectors benefit from 3D printed M2 tooling.
Q: What is the key difference between M2 and M4 grades of high speed steel?
A: M4 has slightly lower vanadium and molybdenum content leading to a better combination of wear resistance and toughness compared to M2.
Q: Does M2 require support structures when 3D printing?
A: Minimal supports are recommended on overhangs and bridges to prevent deformation and allow easy removal after printing.
Q: What density can be expected with optimized M2 3D printed parts?
A: Density above 99% is achievable for M2 using ideal parameters tailored specifically for this alloy.
Q: What defects can occur when printing M2 powder?
A: Potential defects are cracking, distortion, porosity, incomplete fusion, and surface roughness. Most can be prevented through optimized parameters.
Q: Is HIP required for all M2 AM tooling components?
A: While highly recommended, HIP may not be absolutely necessary for non-critical tooling applications. Heat treatment alone may suffice.
Description
Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com
Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.
NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.
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Related products
18Ni300 Powder
18Ni300 Powder
| Product | 18Ni300 Powder |
| CAS No. | 7440-02-0 |
| Appearance | Gray Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | 18Ni |
| Density | 8.2g/cm3 |
| Molecular Weight | 58.69g/mol |
| Product Codes | NCZ-DCY-191/25 |
18Ni300 Description:
18Ni300 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
18Ni300 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Best 18Ni300 Powder for 3D printing
18Ni300 powder is a high-performance alloy composed primarily of nickel (Ni) and a balanced blend of other elements such as chromium (Cr), molybdenum (Mo), and manganese (Mn).
| Metal Powder | Size | Quantity | Price/kg |
| 18Ni300 | 15-53μm | 1KG | 72 |
| 10KG | 43 | ||
| 100KG | 35.8 |
Properties and Characteristics of 18Ni300 Powder
18Ni300 powder boasts a unique combination of properties that make it a highly sought-after material for 3D printing applications. Here are some of its key characteristics:
| Property | Description |
| High Strength and Toughness | Even after 3D printing, 18Ni300 parts exhibit exceptional strength and toughness, making them ideal for demanding applications. Imagine a 3D-printed gear that can withstand incredible pressure without breaking – that’s the power of 18Ni300. |
| Excellent Wear Resistance | This material stands up to wear and tear remarkably well. Think of a 3D-printed mold that retains its shape and function even after countless uses. |
| Low-Carbon Content | The low carbon content minimizes the risk of cracking during the 3D printing process, ensuring smooth and reliable production. |
| Good Weldability | 18Ni300 parts can be readily welded, allowing for the creation of complex structures or the joining of 3D-printed components with traditional manufacturing techniques. |
| High Dimensional Accuracy | The spherical shape and consistent particle size of 18Ni300 powder contribute to excellent dimensional accuracy in the final 3D-printed parts. |
Specifying Your Needs: Specifications, Sizes, and Grades
When selecting 18Ni300 powder for your 3D printing project, it’s crucial to consider the specific requirements of your application. Here’s a breakdown of some key specifications to keep in mind:
| Specification | Description |
| Particle Size | The size of the powder particles significantly impacts the final properties and printability of the 3D-printed part. Finer powders generally offer better surface finish and detail but may require specialized printing equipment. |
| Flowability | The powder’s ability to flow freely is essential for even distribution during the 3D printing process. Good flowability ensures consistent material deposition and minimizes printing defects. |
| Apparent Density | This refers to the weight of powder per unit volume. It’s a crucial factor for determining the amount of material needed for your print and optimizing printing parameters. |
| Grade | Different grades of 18Ni300 powder may offer variations in composition or properties to cater to specific application needs. For instance, some grades might prioritize higher strength, while others focus on improved machinability. |
Understanding the Options: Available Sizes and Standards
18Ni300 powder is typically available in a range of particle sizes to suit various 3D printing technologies. Some common size ranges include:
15-45 micrometers (µm)
45-75 µm
75-100 µm
The choice of particle size depends on the specific 3D printing process and the desired part properties. For example, laser beam melting (LBM) often utilizes finer powders (15-45 µm) for high-resolution printing, while electron beam melting (EBM) can handle slightly larger particles (45-75 µm).
Several industry standards govern the quality and specifications of metal powders for additive manufacturing, including 18Ni300 powder. Here are some relevant standards to be aware of:
ASTM International (ASTM) F3049 – Standard Specification for Metal Powders Used in Additive Manufacturing Processes
Aerospace Material Specifications (AMS) 5649 – Additive Manufacturing Powder, Maraging Steel, 18Ni-3Co-3Mo-0.5Ti
Frequently Asked Questions (FAQ) About 18Ni300 Powder
Q: What are the advantages of using 18Ni300 powder for 3D printing?
A: 18Ni300 powder offers a compelling combination of high strength, toughness, excellent wear resistance, and good weldability. It also boasts low-carbon content for minimized cracking risk and good dimensional accuracy in printed parts.
Q: What are some limitations of 18Ni300 powder?
A: Compared to some other metal powders, 18Ni300 may require a post-printing heat treatment process to achieve its full strength and toughness potential. Additionally, the material can be more expensive than some commonly used 3D printing materials.
Q: Is 18Ni300 powder safe to handle?
A: Metal powders, including 18Ni300, can pose health risks if inhaled. It’s crucial to follow proper safety protocols when handling these materials, including using appropriate personal protective equipment (PPE) and working in a well-ventilated environment.
Q: What are the future prospects for 18Ni300 powder in 3D printing?
A: With ongoing research and development, 18Ni300 powder is expected to play an increasingly significant role in 3D printing. Advancements in powder production technologies and 3D printing processes could further enhance the printability and properties of this versatile material, unlocking new possibilities for high-performance metal additive manufacturing.
By understanding the composition, properties, applications, and supplier landscape of 18Ni300 powder, you’re well-equipped to leverage this powerful material for your 3D printing projects. Remember to carefully consider your specific needs and consult with reputable suppliers to ensure you select the optimal 18Ni300 powder for your application.
317L Powder
317L Powder
| Product | 317L Powder |
| CAS No. | 12597-67-6 |
| Appearance | Silvery Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Fe-18Cr-12Ni-3Mo |
| Density | 7.9g/cm3 |
| Molecular Weight | 150-160 g/mol |
| Product Codes | NCZ-DCY-172/25 |
317L Description:
317L Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
317L Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
317L Powder
317L powder is an austenitic stainless steel powder containing 18% chromium, 3% molybdenum, and 0.08% carbon. It offers an excellent combination of corrosion resistance, strength, weldability and cost.
Overview of 317L Powder
317L powder is an austenitic stainless steel powder containing 18% chromium, 3% molybdenum, and 0.08% carbon. It offers an excellent combination of corrosion resistance, strength, weldability and cost.
Key properties and advantages of 317L powder include:
317L Powder Properties and Characteristics
| Properties | Details |
| Composition | Fe-18Cr-3Mo-0.08C alloy |
| Density | 8.0 g/cc |
| Particle shape | Irregular, angular |
| Size range | 10-150 microns |
| Apparent density | Up to 50% of true density |
| Flowability | Moderate |
| Corrosion resistance | Excellent in many environments |
| Strengthening | Cold working and solid solution strengthening |
317L powder is widely used in chemical processing, marine applications, pulp and paper industry, nuclear power generation, and architectural features needing weathering resistance.
317L Powder Composition
| Element | Weight % |
| Iron (Fe) | Balance |
| Chromium (Cr) | 17-19% |
| Nickel (Ni) | 11-15% |
| Molybdenum (Mo) | 2.5-3.5% |
| Manganese (Mn) | <2% |
| Carbon (C) | 0.08% max |
| Silicon (Si) | 1% max |
| Nitrogen (N) | 0.10% max |
| Sulfur (S) | 0.03% max |
Iron provides the ferritic matrix and ductility
Chromium enhances corrosion and oxidation resistance
Nickel stabilizes the austenitic structure
Molybdenum further improves pitting resistance
Carbon, nitrogen and sulfur controlled as tramp elements
317L Powder Physical Properties
| Property | Values |
| Density | 8.0 g/cc |
| Melting point | 1370-1400°C |
| Electrical resistivity | 0.8 μΩ-m |
| Thermal conductivity | 16 W/mK |
| Thermal expansion | 16 x 10^-6 /K |
| Maximum service temperature | 900°C |
High density compared to ferritic stainless steels
Maintains strength and corrosion resistance at elevated temperatures
Resistivity higher than pure iron or carbon steels
Lower thermal conductivity than carbon steel
Can withstand continuous service up to 900°C
The physical properties make 317L suitable for high temperature applications requiring corrosion resistance.
317L Powder Mechanical Properties
| Property | Values |
| Tensile strength | 515-620 MPa |
| Yield strength | 205-275 MPa |
| Elongation | 40-50% |
| Hardness | 88-95 HRB |
| Impact strength | 100-150 J |
| Modulus of elasticity | 190-210 GPa |
Excellent combination of strength and ductility
Can be work hardened significantly to increase strength
Very high toughness and impact strength
Strength can be further improved through cold working
Hardness is relatively low in annealed condition
The properties provide an excellent balance of strength, ductility and toughness required for many corrosive environments.
317L Powder Applications
| Industry | Example Uses |
| Chemical | Tanks, valves, pipes, pumps |
| Petrochemical | Process equipment, tubing, valves |
| Marine | Propeller shafts, fasteners, deck hardware |
| Nuclear | Reactor vessels, fuel element cladding |
| Architectural | Railings, wall panels, roofing |
Some specific product uses:
Pollution control equipment handling hot acids
Nuclear reactor internal structures
Marine propeller shafts, deck fittings
Pulp and paper industry piping, valves
Architectural paneling, roofing, cladding
Its excellent corrosion resistance combined with good manufacturability make 317L widely used across demanding industries.
317L Powder Standards
| Standard | Description |
| ASTM A276 | Standard for stainless steel bars and shapes |
| ASTM A479 | Standard for stainless steel tubing |
| AMS 5524 | Annealed stainless steel bar, wire, forgings |
| ASME SA-276 | Specification for stainless steel bars and shapes |
| AISI 630 | Standard for 17Cr-4Ni precipitation hardening stainless steel |
These standards define:
Chemical composition limits of 317L alloy
Permissible impurity levels like S, P
Required mechanical properties
Approved production methods
Compliance testing protocols
Proper packaging, labeling and documentation
Meeting certification requirements ensures suitability of the powder for the intended applications.
317L Powder Particle Size Distribution
| Particle Size | Characteristics |
| 10-45 microns | Ultrafine grade for high density and surface finish |
| 45-150 microns | Coarse grade provides good flowability |
| 15-150 microns | Standard grade for pressing and sintering |
Finer particles allow greater densification during sintering
Coarser powder flows better and fills die cavities uniformly
Size range is tailored based on final part properties needed
Both gas and water atomized powders are available
Controlling particle size distribution allows optimizing processing behavior and final part performance.
317L Powder Apparent Density
| Apparent Density | Details |
| Up to 50% of true density | For irregular powder morphology |
| 4.5-5.5 g/cc typical | Improves with greater packing density |
Higher apparent density improves powder flow and compressibility
Irregular morphology limits maximum packing density
Values up to 60% are possible with spherical powder
High apparent density improves press filling efficiency
Higher apparent density leads to better manufacturing productivity and part quality.
317L Powder Production Method
| Method | Details |
| Gas atomization | High pressure inert gas breaks molten metal stream into fine droplets |
| Water atomization | High pressure water jet breaks metal into fine particles |
| Vacuum induction melting | High purity input materials melted under vacuum |
| Multiple remelting | Improves chemical homogenization |
| Sieving | Classifies powder into different particle size ranges |
Gas atomization provides clean, spherical powder morphology
Water atomization is a lower cost process with irregular particles
Vacuum melting and remelting minimizes gaseous impurities
Post-processing allows customization of particle sizes
Automated production and stringent quality control result in consistent powder suitable for critical applications.
317L Powder Handling and Storage
| Recommendation | Reason |
| Use PPE and ventilation | Avoid exposure to fine metallic particles |
| Ensure proper grounding | Prevent static discharge while handling |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Use non-sparking tools | Prevent possibility of ignition |
| Follow safety protocols | Reduce risk of burns, inhalation, ingestion |
| Store in stable containers | Prevent contamination or oxidation |
As 317L powder is flammable, ignition and explosion risks should be controlled during handling and storage. Otherwise it is relatively safe with proper precautions.
317L Powder Testing
| Test | Details |
| Chemical analysis | ICP and XRF verify composition |
| Particle size distribution | Laser diffraction determines size distribution |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging shows particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
| Loss on ignition | Determines residual moisture content |
Stringent testing ensures the powder meets the required chemical purity, particle characteristics, density, morphology, and flowability per applicable specifications.
317L Powder Pros and Cons
Advantages of 317L Powder
Excellent corrosion resistance in many environments
High temperature strength and oxidation resistance
Good ductility, toughness and weldability
More cost-effective than high nickel austenitic grades
Readily formable using conventional techniques
Can be work hardened through cold/warm working
Disadvantages of 317L Powder
Lower high temperature creep strength than some ferritic grades
Lower hardness and wear resistance than martensitic grades
Susceptible to chloride stress corrosion cracking
Requires post weld annealing to prevent sensitization
Limited cold heading and forming capability
Surface discoloration over time in outdoor exposure
Comparison With 316L Powder
317L vs 316L Stainless Steel Powder
| Parameter | 317L | 316L |
| Density | 8.0 g/cc | 8.0 g/cc |
| Strength | 515-620 MPa | 485-550 MPa |
| Corrosion resistance | Excellent | Outstanding |
| Pitting resistance | Very good | Excellent |
| Cost | Low | High |
| Uses | Process industry, marine | Chemical, pharmaceutical |
317L provides higher strength at lower cost
316L offers better pitting corrosion resistance
317L has good chloride stress corrosion resistance
316L preferred for ultra-corrosive environments
317L suited for marine applications and nuclear industry
317L Powder FAQs
Q: What are the main applications of 317L stainless steel powder?
A: Main applications include chemical processing, petrochemical, marine, nuclear, pulp & paper, and architectural. It is used for equipment like tanks, valves, pipes, pumps, shafts, and cladding.
Q: What precautions should be taken when handling 317L powder?
A: Recommended precautions include ventilation, grounding, avoiding ignition sources, using non-sparking tools, protective gear, safe storage, and controlling dust exposure.
Q: How does molybdenum improve the corrosion resistance of 317L?
A: Molybdenum enhances pitting and crevice corrosion resistance in chloride environments. It stabilizes the passive film protecting the surface.
Q: What is the main difference between 304L and 317L stainless steel powder?
A: 317L contains 3% molybdenum giving it significantly better corrosion resistance compared to 304L, especially in marine and other chloride environments.
Al 3103 Powder
Al 3103 Powder
| Product | Al 3103 Powder |
| CAS No. | 7429-90-5 |
| Appearance | Grayish Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-1.2Mn |
| Density | 2.73g/cm3 |
| Molecular Weight | 27g/mol |
| Product Codes | NCZ-DCY-181/25 |
Al 3130 Description:
Al 3130 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 3130 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 3103 powder
Al 3103 powder is a form of aluminum alloy that exhibits excellent mechanical properties, corrosion resistance, and thermal conductivity. It belongs to the 3xxx series of aluminum alloys, which are known for their moderate strength and exceptional formability. The powder form allows for easier handling, processing, and fabrication, making it suitable for various industrial applications.
Overview of Al 3103 Powder
Al 3103 is a non-heat treatable wrought aluminum alloy known for its excellent corrosion resistance, good formability and weldability. Manganese additions improve strength through solid solution strengthening while maintaining excellent ductility.
Key characteristics of Al 3103 powder include:
Moderate strength with high ductility and toughness
Excellent weldability and formability
Very good corrosion resistance
High thermal and electrical conductivity
Low density
Available in various particle size distributions
Al 3103 powder is suitable for applications like chemical tanks, food processing equipment, heat exchangers, road tankers, utensils etc. needing moderate strength combined with excellent corrosion resistance.
Chemical Composition of Al 3103 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Manganese (Mn) | 1.0-1.5% |
| Silicon (Si) | 0.6% max |
| Iron (Fe) | 0.7% max |
| Copper (Cu) | 0.10% max |
| Magnesium (Mg) | 0.10% max |
| Zinc (Zn) | 0.10% max |
| Chromium (Cr) | 0.05-0.20% |
Manganese is the principal alloying element in 3103 aluminum. Iron, silicon, copper, and zinc are present as impurity elements with specific limits.
Properties of Al 3103 Powder
| Property | Value |
| Density | 2.73 g/cm3 |
| Melting Point | 630-654°C |
| Thermal Conductivity | 130 W/mK |
| Electrical Conductivity | 41-43% IACS |
| Young’s Modulus | 70 GPa |
| Poisson’s Ratio | 0.33 |
| Tensile Strength | 110-180 MPa |
| Yield Strength | 55-110 MPa |
| Elongation | 18-30% |
| Hardness | 25-55 Brinell |
The alloy offers moderate strength with excellent ductility, toughness and formability. It has very good resistance to atmospheric and marine environments.
Production Method for Al 3103 Powder
Gas Atomization – Molten alloy stream disintegrated by inert gas jets into fine spherical powder with controlled size distribution.
Water Atomization – High velocity water jet used to produce fine irregular Al 3103 particles. More economical but higher oxygen content.
Mechanical Alloying – Ball milling of aluminum and manganese powders followed by cold compaction and sintering.
Gas atomization provides the best control over powder characteristics like particle size, shape and microstructure.
Applications of Al 3103 Powder
Additive Manufacturing – Suitable for binder jetting and selective laser melting processes to produce complex aluminum parts.
Powder Metallurgy – Press and sinter process to create parts with good mechanical properties and machinability.
Metal Injection Molding – To manufacture small intricate components needing moderate strength and corrosion resistance.
Thermal Spraying – Wire arc spraying to produce protective coatings with moderate wear and corrosion resistance.
Welding Filler – Used as filler wire providing weld strength similar to base metal.
Pigments – Added to paints and coatings to provide shine and corrosion protection.
Specifications of Al 3103 Powder
Al 3103 powder is available under different size ranges, shapes, purity levels and grades:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better.
Purity: From commercial to high purity (99.8%) grades tailored for application.
Grades: Conforming to ASTM B209, EN 573, ISO specifications. Custom grades offered.
Flowability: Excellent powder flow rates above 25 s/50g can be customized.
Storage and Handling of Al 3103 Powder
Al 3103 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health issues
Safety practices from supplier SDS should be followed
Inert gas blanketing, proper grounding, ventilation, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 3103 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with specifications.
Comparison Between Al 3103 and Al 3003 Powders
Al 3103 and Al 3003 are two aluminum alloy powders compared:
| Parameter | Al 3103 | Al 3003 |
| Alloy type | Non-heat treatable | Non-heat treatable |
| Mn content | 1.0-1.5% | 1.0-1.5% |
| Strength | Slightly lower | Slightly higher |
| Corrosion resistance | Excellent | Excellent |
| Weldability | Excellent | Excellent |
| Cost | Lower | Higher |
Al 3103 offers better formability whereas Al 3003 provides marginally higher strength. Both offer excellent corrosion resistance.
Al 3103 Powder FAQs
Q: How is Al 3103 powder produced?
A: Al 3103 powder is commercially produced using gas atomization, water atomization, and mechanical alloying followed by sintering. Gas atomization provides the best control of particle characteristics.
Q: What are the main applications of Al 3103 powder?
A: The major applications of Al 3103 powder include additive manufacturing, metal injection molding, thermal spray coatings, powder metallurgy parts, pigments, and welding filler wire.
Q: What is the typical Al 3103 powder size used for selective laser melting?
A: For SLM process, the ideal Al 3103 powder size range is 20-45 microns with spherical morphology to enable good powder bed density and melt pool formation.
Q: Does Al 3103 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum powders carefully under inert atmosphere using proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 3103 powder suitable for marine applications?
A: Al 3103 powder with high corrosion resistance tailored for marine environments can be purchased from leading manufacturer.
Al 6061 Powder
Al 6061 Powder
| Product | Al 6061 Powder |
| CAS No. | 12604-68-1 |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-Mg1SiCu |
| Density | 2.7g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-187/25 |
Al 6061 Description:
Al 6061 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Al 6061 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
Al 6061 powder
Al 6061 powder is a versatile aluminum material composed of various elements to enhance its properties, such as strength, corrosion resistance, and machinability. It is widely used in different industries for its excellent characteristics.
Overview of Al 6061 Powder
Al 6061 is one of the most versatile heat treatable aluminum alloys. Magnesium and silicon additions allow it to be strengthened through precipitation hardening. The alloy has become immensely popular due to its excellent corrosion resistance, machinability, weldability and medium to high strength.
Key characteristics of Al 6061 powder include:
Medium to high strength with excellent ductility and toughness
Excellent corrosion resistance and finishability
Very good weldability and machinability
High thermal and electrical conductivity
Low density
Available in a wide range of powder sizes and shapes
Al 6061 powder is used widely for aerospace, marine, automotive, construction and general engineering applications needing lightweight and good mechanical properties.
Chemical Composition of Al 6061 Powder
| Element | Weight % |
| Aluminum (Al) | Balance |
| Silicon (Si) | 0.4-0.8% |
| Iron (Fe) | 0-0.7% |
| Copper (Cu) | 0.15-0.4% |
| Manganese (Mn) | 0-0.15% |
| Magnesium (Mg) | 0.8-1.2% |
| Chromium (Cr) | 0.04-0.35% |
| Zinc (Zn) | 0-0.25% |
| Titanium (Ti) | 0-0.15% |
Production Method for Al 6061 Powder
Commercial production methods for Al 6061 powder include:
Gas Atomization – High pressure inert gas disintegrates molten alloy stream into fine spherical powder with controlled size distribution.
Water Atomization – High velocity water jet impacts and disintegrates molten metal to produce fine irregular powder particles.
Mechanical Alloying – Ball milling a blend of aluminum and alloying element powders followed by compaction and sintering.
Gas atomization provides superior control over the powder characteristics.
Applications of Al 6061 Powder
Additive Manufacturing – Used in selective laser melting, electron beam melting and binder jetting to produce complex components.
Metal Injection Molding – To manufacture small intricate parts with tight tolerances and excellent properties.
Powder Metallurgy – Press and sinter process to create high performance automotive and mechanical parts.
Thermal Spraying – Wire arc spraying to deposit protective Al 6061 coatings offering wear and corrosion resistance.
Welding Filler – Used as filler wire to provide weld strength similar to base metal.
Pigments – Added to paints and polymers to provide luster and corrosion protection.
Specifications of Al 6061 Powder
Al 6061 powder is available under different size ranges, shapes, grades and purity levels:
Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray processes.
Morphology: Spherical, granular, dendritic and irregular shaped particles. Smooth powder flows better.
Purity: From commercial to high purity (99.9%) tailored to meet requirements.
Grades: Conforming to ASTM B221, EN 573, and ISO 209 specifications. Custom grades offered.
Flowability: Powder can be customized for specific flow rates based on application.
Storage and Handling of Al 6061 Powder
Al 6061 powder should be properly handled and stored to prevent:
Oxidation and reaction with moisture
Dust explosion hazards from fine powder
Inhalation related health problems
Safety practices from supplier SDS should be followed
Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder.
Testing and Characterization Methods
Key test methods used for Al 6061 powder include:
Chemical analysis using OES or XRF for composition
Particle size distribution as per ASTM B822 standard
Morphology analysis through SEM
Powder flow rate measured by Hall flow funnel
Density determination by helium pycnometry
Impurity testing by ICP-MS
Microstructure examination by X-ray diffraction
These tests ensure batch consistency and compliance with application requirements.
Comparison Between Al 6061 and Al 7075 Powders
Al 6061 and Al 7075 are two aluminum alloy powders compared:
| Parameter | Al 6061 | Al 7075 |
| Alloy type | Heat treatable | Heat treatable |
| Mg content | 0.8-1.2% | 2.1-2.9% |
| Strength | Medium | Very high |
| Machinability | Excellent | Poor |
| Weldability | Excellent | Poor |
| Corrosion resistance | Excellent | Good |
| Cost | Lower | Higher |
Al 6061 offers better corrosion resistance and machinability while Al 7075 provides much greater strength after heat treatment.
Al 6061 Powder FAQs
Q: How is Al 6061 powder produced?
A: Al 6061 powder is commercially produced using gas atomization, water atomization, mechanical alloying, and electrolysis techniques. Gas atomization offers optimal control of powder characteristics.
Q: What are the main applications of Al 6061 powder?
A: Key applications for Al 6061 powder include additive manufacturing, thermal spray coatings, powder metallurgy parts, metal injection molding, pigments, and welding filler wire requiring medium strength and excellent corrosion resistance.
Q: What is the recommended Al 6061 powder size for binder jetting?
A: For binder jetting process, the typical Al 6061 powder size range is 20-45 microns with spherical morphology to enable good powder bed density and binder infiltration.
Q: Does Al 6061 powder require any special handling precautions?
A: Yes, it is recommended to handle aluminum alloy powders carefully under inert atmosphere with proper grounding, ventilation and PPE to prevent fire or explosion hazards.
Q: Where can I buy Al 6061 powder suitable for aerospace applications?
A: High purity gas atomized Al 6061 powder meeting aerospace standards can be purchased from leading manufacturer.
AlMgScZr Powder
AlMgScZr Powder
| Product | AlMgScZr Powder |
| CAS No. | N/A |
| Appearance | Gray Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al-Mg-Sc-Zr |
| Density | 2.6-2.7g/cm3 |
| Molecular Weight | 270g/mol |
| Product Codes | NCZ-DCY-189/25 |
AlMgScZr Description:
AlMgScZr Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
AlMgScZr Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlMgScZr Powder
AlMgScZr powder is an aluminum alloy containing magnesium, scandium and zirconium as the main alloying elements. It exhibits excellent strength, weldability and corrosion resistance while maintaining the low density advantage of aluminum
Overview of AlMgScZr Powder
AlMgScZr powder is an aluminum alloy containing magnesium, scandium and zirconium as the main alloying elements. It exhibits excellent strength, weldability and corrosion resistance while maintaining the low density advantage of aluminum.
Key properties and advantages of AlMgScZr powder include:
AlMgScZr Powder Properties and Characteristics
| Properties | Details |
| Composition | Al-Mg-Sc-Zr alloy |
| Density | 2.7 g/cc |
| Particle shape | Spherical |
| Size range | 10-75 microns |
| Apparent density | Up to 60% of true density |
| Flowability | Excellent |
| Strength | Very high for Al alloy powder |
| Weldability | Excellent |
AlMgScZr Powder Composition
| Element | Weight % |
| Aluminum | Balance |
| Magnesium | 0.2-1% |
| Scandium | 0.2-0.7% |
| Zirconium | 0.05-0.25% |
| Silicon | 0.1% max |
| Iron | 0.1% max |
| Copper | 0.1% max |
Aluminum forms the matrix providing low density
Magnesium enhances strength through solid solution strengthening
Scandium enables precipitation hardening for peak strength
Zirconium promotes fine recrystallized grain structure
Other elements present only as impurities
AlMgScZr Powder Physical Properties
| Property | Values |
| Density | 2.7 g/cc |
| Melting point | 640-655°C |
| Electrical resistivity | 4.5-5.5 μΩ-cm |
| Thermal conductivity | 150-180 W/mK |
| Thermal expansion | 21-24 x 10^-6 /K |
| Maximum service temperature | 250°C |
Very low density compared to steels and titanium alloys
Melting point is moderately high for an aluminum alloy
High electrical and thermal conductivity
Relatively high CTE necessitates design considerations
Can be used for prolonged periods up to 250°C
The properties make AlMgScZr well suited for lightweight structural applications across automotive, aerospace and other sectors.
AlMgScZr Powder Mechanical Properties
| Property | Values |
| Yield strength | 400-500 MPa |
| Tensile strength | 480-570 MPa |
| Elongation | 7-10% |
| Hardness | 115-150 HB |
| Shear strength | 330 MPa |
| Fracture toughness | 29-35 MPa√m |
Very high strength for an aluminum alloy
Significantly stronger than other non heat-treatable Al alloys
Reasonable ductility in peak aged condition
Relatively high fracture toughness
Strength can be tailored through aging treatment
The properties make AlMgScZr an exceptional choice for structural parts needing high strength-to-weight ratio.
AlMgScZr Powder Applications
| Sector | Uses |
| Aerospace | Airframes, wings, fuselage skins |
| Automotive | Chassis, suspension parts |
| Industrial | Robot arms, lifting equipment |
| Additive manufacturing | High performance components |
Some specific product uses:
Aircraft structural frames, bulkheads, wing spars
Automotive transmission casings, engine blocks
Industrial robot arms, lifting equipment
Additive manufacturing of topology optimized components
Electronic enclosures needing thermal management
AlMgScZr provides maximum strength with minimum weight penalty across these critical applications.
AlMgScZr Powder Standards
| Standard | Description |
| ASTM B951 | Standard for precipitation hardened aluminum alloys |
| DIN 1718 | Aluminum and aluminum alloys designations |
| EN 586-2 | Forgings for high strength structural applications |
| AMS 4413 | Aluminum alloy powder compositions for additive manufacturing |
These define:
Chemical composition limits of AlMgScZr
Required mechanical properties in peak aged condition
Approved powder production method – inert gas atomization
Impurity limits for elements like Fe
Quality testing protocols
Proper handling and storage
Meeting certification requirements ensures optimal alloy performance.
AlMgScZr Powder Particle Size Distribution
| Particle Size | Characteristics |
| 10-25 microns | Ultrafine powder used in laser AM processes |
| 25-45 microns | Common size range for laser bed and binder jetting |
| 45-75 microns | Larger sizes used in cold spraying |
Finer powder provides higher resolution and surface finish
Coarser powder suitable for high deposition rate processes
Size range tailored based on AM production method used
Spherical morphology maintained in all sizes
Controlling particle size distribution and shape is critical for AM processing, packing density, and final part properties.
AlMgScZr Powder Apparent Density
| Apparent Density | Details |
| Up to 60% of true density | For spherical powder shape |
| 1.5 – 1.7 g/cc | Improves with greater packing density |
Spherical morphology provides high apparent density
Higher density improves powder flow and bed packing in AM
Reduces entrapped gas porosity in final part
Maximizing density minimizes press cycle time
Higher apparent density results in better manufacturing productivity and part performance.
AlMgScZr Powder Production Method
| Method | Details |
| Gas atomization | High pressure inert gas breaks up molten metal stream into fine droplets |
| Vacuum induction melting | High purity input materials melted in vacuum |
| Multiple remelting | Improves chemical homogeneity |
| Sieving | Classifies powder into different particle size fractions |
Gas atomization with inert gas produces clean, spherical powder
Vacuum processing minimizes gaseous impurities
Multiple remelts improve uniformity of composition
Post-processing provides particle size distribution control
AlMgScZr Powder Handling and Storage
| Recommendation | Reason |
| Ensure proper ventilation | Avoid exposure to fine metallic particles |
| Use appropriate PPE | Prevent accidental inhalation or ingestion |
| Avoid ignition sources | Powder can combust in oxygen atmosphere |
| Follow safe protocols | Reduce health and fire hazards |
| Store sealed containers | Prevent contamination or oxidation |
AlMgScZr powder is relatively stable but general precautions are still recommended for safe handling and maintaining purity.
AlMgScZr Powder Inspection and Testing
| Test | Details |
| Chemical analysis | Verifies composition using OES or XRF spectroscopy |
| Particle size distribution | Laser diffraction analysis |
| Apparent density | Hall flowmeter test per ASTM B212 standard |
| Powder morphology | SEM imaging of particle shape |
| Flow rate analysis | Gravity flow rate through specified nozzle |
| Moisture measurement | Loss on drying test |
Testing ensures the powder meets the required chemical purity, particle characteristics, apparent density, morphology, and flow specifications as per applicable standards.
AlMgScZr Powder Pros and Cons
Very high strength for an aluminum alloy
Retains strength up to 250°C
Excellent corrosion resistance
High fracture toughness and fatigue strength
Good weldability using conventional techniques
Low density provides weight savings
Limitations of AlMgScZr Powder
Relatively expensive compared to other aluminum grades
Requires controlled heat treatment for optimal properties
Limited high temperature creep resistance
Restricted hot formability in peak aged condition
Susceptible to galvanic corrosion if improperly protected
Comparison With 6061 Aluminum Alloy Powder
AlMgScZr vs 6061 Al Alloy Powder
| Parameter | AlMgScZr | 6061 Al |
| Density | 2.7 g/cc | 2.7 g/cc |
| Tensile strength | 480-570 MPa | 250-310 MPa |
| Yield strength | 400-500 MPa | 55-275 MPa |
| Weldability | Excellent | Good |
| Corrosion resistance | Excellent | Good |
| Cost | High | Low |
| Uses | Aerospace, automotive | General applications |
AlMgScZr provides much higher strength and corrosion resistance
6061 Al offers moderate strength at low cost
AlMgScZr preferred for critical structural components
6061 Al widely used for general applications
AlMgScZr Powder FAQs
Q: What are the main applications of AlMgScZr powder?
A: Key applications are aerospace components like airframes and wings, automotive parts like chassis and wheels, industrial robot arms and lifting equipment, and additive manufacturing of high performance topology optimized components.
Q: How does scandium strengthen AlMgScZr alloy?
A: Scandium enables precipitation hardening by forming nano-scale Al3Sc precipitates during aging treatment. This impedes dislocation movement substantially increasing the strength.
Q: What precautions should be taken when working with AlMgScZr powder?
A: Recommended precautions include proper ventilation, avoiding ignition sources, using appropriate PPE, following safe handling protocols, inert atmosphere, and storing sealed containers away from moisture or contaminants.
Q: How does AlMgScZr compare with AlZnMgCu alloy powder?
A: AlMgScZr provides higher strength, weldability, and corrosion resistance than 7000 series Al alloys like AlZnMgCu. It is preferred for critical structural parts while AlZnMgCu is more economical.
AlSi10 Powder
AlSi10 Powder
| Product | AlSi10 Powder |
| CAS No. | N/A |
| Appearance | Gray-Silver Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al90Si10 |
| Density | 2.67g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-190/25 |
AlSi10 Description:
AlSi10 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
ALSi10 Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
AlSi10 Powder
AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability.
AlSi10 Powder Composition
| Element | Composition |
| Aluminum (Al) | Balance |
| Silicon (Si) | 9-11% |
Aluminum forms the matrix providing low density, ductility and corrosion resistance.
Silicon provides solid solution strengthening and improves castability.
Strict control of the aluminum to silicon ratio is critical to achieve optimal strength and physical properties. Other minor alloying elements like magnesium, iron, copper or zinc may also be present in certain grades.
Properties of AlSi10 Powder
AlSi10 powder possesses an excellent combination of properties making it suitable for various demanding applications:
| Property | Value |
| Density | 2.7 g/cm3 |
| Melting Point | ~600°C |
| Thermal Conductivity | 150-180 W/m-K |
| Electrical Conductivity | 35-40% IACS |
| Coefficient of Thermal Expansion | 21-23 x 10<sup>-6</sup> /°C |
| Modulus of Elasticity | 80-85 GPa |
| Tensile Strength | 240-300 MPa |
| Elongation | 1-5% |
| Hardness | 80-90 Brinell |
| Corrosion Resistance | Excellent |
Low density – Up to 65% lighter than copper alloys and steels.
High thermal conductivity – Enables rapid dissipation of heat in electronics.
High strength-to-weight ratio – Strength comparable to titanium alloys with lower density.
Excellent weldability and castability – High fluidity when molten allowing easy casting and welding.
Resistant to corrosion and oxidation – Protective oxide layer prevents corrosion in many environments.
This exceptional property profile makes AlSi10 suitable for lightweight structural applications across aviation, space, automotive and other sectors.
Applications of AlSi10 Powder
Owing to its lightweight, strength and thermal properties, AlSi10 powder is ideal for:
| Applications | Benefits |
| Aerospace components | Low density combined with high strength. |
| Automotive parts | Weight reduction without compromising mechanical performance. |
| Electronic housings | Thermal management for heat dissipation combined with low weight. |
| Medical implants | Biocompatible, non-toxic, corrosion resistant. |
| Thermal management | High thermal conductivity to dissipate heat. |
Used extensively in aircraft and rocket components like engine mounts to reduce weight.
Automotive industry uses AlSi10 for pistons, transmission casings, suspension parts to improve fuel efficiency through lightweighting.
Electronic enclosures and heat sinks leverage high thermal conductivity for efficient cooling.
Rewards excellent strength-to-weight ratio with lower density compared to titanium alloys.
Provides excellent biocompatibility, corrosion resistance for medical implants like orthopedic devices.
AlSi10 delivers maximum performance in demanding applications where low mass and high strength are critical.
AlSi10 Powder Specifications
AlSi10 powder is available in various size fractions, shapes and purity levels:
| Parameter | Options |
| Particle size | 5-150 microns |
| Particle shape | Spherical, irregular |
| Apparent density | Up to 2.7 g/cm3 |
| Flow rate | Up to 25 s/50g |
| Purity | Up to 99.7% |
| Alloy variants | AlSi12, AlSi5 |
Smaller particles promote better sintering while larger sizes provide higher flowability.
Spherical morphology improves flow and packaging density. Irregular particles offer cost benefits.
Higher apparent density increases effective loading in composites manufacturing.
Higher flow rates enhance ease of powder handling and processing.
High purity reduces contamination issues during processing and improves final properties.
Range of silicon levels between 5-12% available to balance fluidity and strength.
Powder attributes are customized based on specific application requirements and processing methods.
Consolidation Methods for AlSi10 Powder
AlSi10 powder can be transformed into full density components using techniques like:
| Method | Benefits |
| Additive manufacturing | Excellent geometric freedom for complex shapes. |
| Metal injection molding | High precision net shape capability. |
| Pressing and sintering | Economical for high volume simpler geometries. |
| Extrusion | Continuous production of rods and tubes. |
| Isostatic pressing | Achieves full density and improves properties. |
Powder bed fusion additive manufacturing methods like selective laser melting are popular for prototypes or low volume production.
Metal injection molding offers closest tolerances and excellent surface finish.
Pressing followed by liquid phase sintering is commonly used but secondary processing like extrusion is needed.
Extrusion leverages excellent castability to produce rods, tubes and profiles.
Cold and hot isostatic pressing reduce porosity and increase density.
The consolidation technique influences the microstructure, final properties, geometrical capabilities and productivity.
Heat Treatment of AlSi10 Parts
Solution heat treatment and artificial aging are used to tailor the strength of AlSi10 components:
| Heat Treatment | Details | Purpose |
| Solutionizing | 530-550°C, quench | Dissolve soluble phases |
| Artificial Aging | 150-180°C, 5-10 hrs | Precipitation hardening |
| Annealing | 350°C, slow cooling | Restores ductility |
Solution heat treatment dissolves alloying elements like silicon in the aluminum matrix followed by rapid cooling or quenching.
Subsequent aging treatment causes fine precipitation resulting in considerable hardening.
Annealing helps recover ductility after extensive prior cold working.
Careful control of time and temperature of solutionizing and aging allows customizing mechanical properties as per specific requirements.
Comparison of AlSi10 Powder with Alternatives
| Alloy | AlSi10 | AlSi12 | Al6061 | Al7075 |
| Strength | High | Highest | Medium | Very High |
| Weldability | Excellent | Poor | Good | Poor |
| Corrosion Resistance | Excellent | Excellent | Excellent | Good |
| Thermal Conductivity | High | Medium | Medium | Low |
| Density | Low | Low | Low | Low |
| Cost | Low | High | Medium | High |
AlSi12 has the highest strength but poorer weldability and thermal conductivity.
6061 is a popular general purpose alloy with medium strength and good corrosion resistance.
7075 excels in very high strength but has poor weldability and only moderate corrosion resistance.
AlSi10 provides the best all-round properties with added cost benefits.
For most applications, AlSi10 offers the optimum balance of performance, weldability and cost.
Health and Safety Considerations for AlSi10 Powder
Like any metal powder, AlSi10 powder requires safe handling:
| Hazard | Precautions | PPE |
| Skin/eye contact | Avoid direct contact. Rinse if exposed. | Gloves, goggles |
| Inhalation | Avoid breathing dust. Ensure ventilation. | Respirator |
| Ingestion | Avoid hand-mouth transfer. Wash hands. | – |
| Fire | Use sand. Do not use water. | Protective gear |
Wear gloves, goggles, mask when handling powder.
Avoid skin contact. Wash after exposure.
Store in cool, dry place away from sparks, flames.
Ensure proper ventilation and dust collection.
Refer SDS and local regulations for complete guidelines.
With proper precautions and PPE, AlSi10 powder can be safely handled during storage, processing and operation.
Inspection and Testing of AlSi10 Powder
To ensure quality requirements are met, AlSi10 powder should be tested for:
| Parameter | Method | Specification |
| Chemical composition | OES, XRF, wet chemistry | Conformance to Al, Si, Mg content |
| Particle size distribution | Laser diffraction, sieving | D10, D50, D90 within range |
| Powder morphology | SEM imaging | Spherical shape and flowability |
| Apparent density | Hall flowmeter test | Minimum specified density |
| Flow rate | Hall flow meter test | Maximum flow seconds |
| Impurity levels | ICP or LECO analysis | Low oxygen, moisture content |
Routine testing as per ASTM standards ensures consistency and high quality powder suitable for critical applications.
FAQs
- What is AlSi10 alloy used for?
- AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
- Does AlSi10 require heat treatment?
- Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
- What methods can consolidate AlSi10 powder?
- AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
- Is AlSi10 weldable?
- Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
- Is AlSi10 powder safe to handle?
- Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
AlSi10Mg Powder
AlSi10Mg Powder
| Product | AlSi10Mg Powder |
| CAS No. | N/A |
| Appearance | Gray-Silver Metallic Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | AlSi10Mg |
| Density | 1.2-1.5g/cm3 |
| Molecular Weight | N/A |
| Product Codes | NCZ-DCY-192/25 |
AlSi10Mg Description:
AlSi10Mg Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
ALSi10Mg Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
mize health and safety risks.
AlSi10Mg powder
AlSi10Mg powder is a composite material composed of aluminum (Al), silicon (Si), and magnesium (Mg). It is specifically designed for use in additive manufacturing processes, where it is used as a feedstock material for 3D printers.
| Metal Powder | Size | Quantity | Price/kg | Size | Quantity | Price/kg |
| AlSi10Mg | 15-45μm | 1KG | 70 | 15-53μm | 1KG | 51 |
| 10KG | 42 | 10KG | 33 | |||
| 100KG | 34.6 | 100KG | 23.5 |
Overview of AlSi10Mg Powder
AlSi10Mg is an aluminum alloy powder composed primarily of aluminum along with silicon and magnesium as the major alloying elements. It is widely used in metal additive manufacturing, also known as 3D printing, due to its excellent strength, durability, weldability, and corrosion resistance.
AlSi10Mg powder can be processed through selective laser melting (SLM), electron beam melting (EBM), and direct metal laser sintering (DMLS) to create complex metal parts with fine details and custom geometries. Its properties make it suitable for aerospace, automotive, medical, and industrial applications.
This article provides a comprehensive technical overview of AlSi10Mg powder covering its composition, properties, applications, pricing, suppliers, and other key information for materials engineers, product designers, and 3D printing professionals.
Composition: Aluminum with 9-11% silicon, 0.2-0.45% magnesium
Particle shape: Spherical, high flowability
Size range: 15-45 microns
Density: 2.67 g/cc
Melting point: ~615°C
Strength: Medium to high
Uses: Aerospace, automotive, industrial 3D printing
Composition of AlSi10Mg Powder
The composition of AlSi10Mg powder consists mainly of aluminum with additions of silicon and magnesium as alloying elements. The nominal composition range is provided below:
| Element | Weight % |
| Aluminum (Al) | Base/remainder |
| Silicon (Si) | 9-11% |
| Magnesium (Mg) | 0.2-0.45% |
| Other (Fe, Mn, etc.) | < 0.55% total |
Silicon is added to aluminum to improve castability and enhance mechanical properties like yield strength and hardness. It increases fluidity during melting and improves feeding characteristics.
The addition of magnesium results in precipitation hardening which strengthens the alloy through heat treatment. Magnesium also improves corrosion resistance.
Trace amounts of iron, manganese, and other elements may be present as impurities up to 0.55% maximum. The levels of alloying additions can be varied within range to tailor the properties as per application requirements.
Nominal composition range of AlSi10Mg alloy powder
| Element | Minimum wt% | Maximum wt% |
| Aluminum | Bal. | Bal. |
| Silicon | 9 | 11 |
| Magnesium | 0.2 | 0.45 |
| Other | – | 0.55 |
Properties of AlSi10Mg Powder
AlSi10Mg exhibits properties making it suitable for demanding applications across aerospace, automotive, and industrial sectors. The key properties are highlighted below:
Mechanical Properties
High strength and hardness
Good ductility in annealed state
Excellent weldability
High fatigue strength
Physical Properties
Density: 2.67 g/cc
Melting point: ~615°C
Thermal conductivity: 130 W/m-K
Coefficient of thermal expansion: 21-24 x 10^-6 K^-1
Other
Good corrosion resistance
Excellent printability and surface finish
Biocompatible per ISO 10993 and ASTM F67
Non-magnetic
The density is comparable to aluminum alloys like AlSi12 and AlSi7Mg. The melting point is also similar to standard Al-Si casting alloys. These properties allow processing and consolidation via sintering and melting.
Overview of key properties of AlSi10Mg powder
| Property | Typical Values |
| Density | 2.67 g/cc |
| Melting Point | ~615°C |
| Thermal Conductivity | 130 W/m-K |
| Electrical Resistivity | 4-8 x 10^-8 Ωm |
| Young’s Modulus | 70-80 GPa |
| Poisson’s Ratio | 0.33 |
| Yield Strength | 215-365 MPa |
| Tensile Strength | 330-430 MPa |
| Elongation | 8-10% |
| Hardness | 80-100 Brinell |
Note: Properties depend on precise composition, manufacturing method, build orientation, heat treatment etc. Values shown are typical or standard.
The mechanical properties like high yield and tensile strength along with good ductility make AlSi10Mg suitable for high-performance parts across industries. The alloy can be age hardened to further enhance strength. Excellent corrosion resistance is achieved by silicon additions creating a protective oxide layer. Overall, AlSi10Mg provides a versatile combination of properties for metal AM.
Applications of AlSi10Mg Powder
The lightweight, strong, and printable characteristics of AlSi10Mg powder make it one of the most widely used alloys in additive manufacturing. Some typical applications include:
Aerospace: Turbine blades, rocket nozzles, structural brackets, satellite components, UAV parts
Automotive: Powertrain parts, pistons, turbochargers, heat exchangers
Industrial: Robotics, tooling, jigs and fixtures, driveshafts
Medical: Orthopedic implants, prosthetics, surgical instruments
Other: Heat sinks, hydraulic manifolds, housings, cooling channels
AlSi10Mg enables complex, optimized geometries that improve performance and efficiency in the above applications. The fine structures possible via 3D printing enhances heat transfer, fluid flow, and other properties.
The excellent strength-to-weight ratio of AlSi10Mg reduces component weight while maintaining mechanical performance. This helps improve fuel economy in vehicles and lower launch costs in space applications.
Overview of AlSi10Mg applications across industries
| Sector | Typical Applications |
| Aerospace | Turbine blades, structural brackets, rocket nozzles, satellites |
| Automotive | Powertrain, pistons, turbochargers, heat exchangers |
| Industrial | Robotics, tooling, jigs and fixtures |
| Medical | Orthopedic implants, prosthetics |
| General | Heat sinks, hydraulic manifolds, housings |
AlSi10Mg is certified for aerospace applications meeting standards like AMS4967 and AMS4169. Extensive qualifications and testing validates its performance under extreme environments. The biocompatibility per ISO 10993 and ASTM F67 allows use in medical devices and implants. Overall, AlSi10Mg provides a versatile lightweight material solution for critical applications.
Processability of AlSi10Mg Powder
AlSi10Mg powder can be processed via major metal additive manufacturing methods like:
Selective Laser Melting (SLM)
Direct Metal Laser Sintering (DMLS)
Electron Beam Melting (EBM)
Laser-based Methods: SLM and DMLS use a high power laser to selectively fuse regions of a powder bed to build up parts layer-by-layer. The consolidated material has properties comparable to conventional aluminum alloys. SLM typically uses higher laser power for full melting. DMLS has lower power for sintering powder particles.
Electron Beam Melting: EBM uses an electron beam as heat source to melt and fuse material. It can achieve higher build rates than laser processes since it fuses each layer rapidly. Material properties are similar to SLM and DMLS.
Print Parameters: Typical SLM parameters – Laser power 175-350 W, Scan speed 700-1500 mm/s, Layer thickness 20-100 μm. For EBM – Beam power 3-7 kW, Scan speed 1000-2500 mm/s, Layer thickness 50-200 μm.
Other methods: AlSi10Mg powder can also be used in binder jetting where a liquid binder is selectively deposited to form the shape. The “green” part is then sintered. Cold spray deposition is also possible.
AM processes compatible with AlSi10Mg alloy powder
| Process | Heat Source | Description |
| SLM | Laser | Selective laser melting |
| DMLS | Laser | Direct metal laser sintering |
| EBM | Electron beam | Electron beam melting |
| Binder jetting | Liquid binder | Binder printed, then sintered |
| Cold spray | Kinetic | Powder sprayed onto substrate |
AlSi10Mg powder has high absorbance to the laser/electron beam, and excellent flow and packing density. This results in good spreadability across powder bed and efficient melting/sintering. The particle size and spherical morphology also plays a key role.
Overall, AlSi10Mg offers excellent processability across PBF and related methods to fabricate complex geometries with good surface finish and feature resolution.
Powder Characteristics and Quality
AlSi10Mg powder used in AM processes exhibits the following characteristics:
Spherical powder morphology with smooth surface
Flowability with minimal agglomeration
Apparent density ~1.2-1.6 g/cc
Tap density ~2.2-2.7 g/cc
Uniform composition distribution
High purity with low internal porosity
Controlled particle size distribution
Particle shape: Spherical powder morphology provides good flow and spreadability across the powder bed. It results in uniform melting and material properties. Gas atomization is commonly used to achieve sphericity >90%.
Flowability: Powders with high flowability spread evenly and pack densely on powder bed platforms. Flow rates of 23-27 s/50g through Hall funnel are typical.
Particle size: The particle size distribution is generally 10-45 μm or 15-45 μm. Larger particles ~35-45 μm improve flow while smaller ones ~15-25 μm enhance density and resolution.
Composition control: Tight control of composition within specification maximizes material performance. Uniform distribution of alloying elements is ensured.
Purity: High purity with low porosity and inclusions prevents process defects. Oxygen content <1000 ppm.
Typical characteristics and properties of AlSi10Mg powders
| Parameter | Typical Value | Role |
| Particle shape | Spherical >90% | Flowability, density |
| Particle size (μm) | 15-45 | Density, resolution |
| Flow rate (s/50g) | 23-27 | Powder bed packing |
| Apparent density (g/cc) | 1.2-1.6 | Recyclability |
| Tap density (g/cc) | 2.2-2.7 | Green density |
| Purity | >99.5% | Defect reduction |
| Oxygen (ppm) | <1000 | Clean melting |
Parameters like particle shape distribution (PSD) and Hausner ratio indicate powder quality. Strict control over gas atomization results in high batch-to-batch consistency. Powder is supplied with composition report and lot-specific certificates of analysis (COA).
Choosing AlSi10Mg Powder
Key considerations for choosing AlSi10Mg powder include:
Application requirements: Performance needs like strength, hardness, ductility, fatigue life, etc. Applications may demand specific material certifications also.
AM process variables: Matching particle size range, shape and distribution to the printer model, layer thickness, beam power and related parameters.
Quality and consistency: Powder batches that reliably meet composition, purity, particle characteristics etc. are critical for production use.
Availability and lead times: For prototype work availability of small quantities may be key while production needs bulk orders and stable long-term supply.
Pricing: Price per kg will depend on quantity, shipment costs, supplier margins etc. Large OEM contracts get better pricing.
Technical support: Manufacturers with strong technical expertise in metal powder production and AM can provide guidance on best powder options.
Working with established suppliers and collaborating early in the AM part design process is advised when selecting AlSi10Mg powder.
Pros and Cons of AlSi10Mg Powder
Pros
High strength with good ductility
Excellent corrosion resistance
Readily weldable and machinable
Good thermal properties
Widely qualified for aerospace use
Biocompatible for medical implants
Cons
Lower yield strength than AlSi7Mg and AlSi12 alloys
Susceptible to porosity defects during printing
High reflectivity demands higher laser power
Not optimal for high temperature applications >150°C
More expensive than unalloyed aluminum powders
FAQs
- What is the chemical composition of AlSi10Mg powder?
- The typical composition is aluminum base with 9-11% silicon and 0.2-0.45% magnesium. Remaining is other trace elements at <0.55% total.
- What is the density of AlSi10Mg and AlSi10Mg powder?
- The density is around 2.67 g/cc for both the bulk alloy and the powder form.
- What are the mechanical properties of AlSi10Mg parts made by AM?
- Printed AlSi10Mg has a tensile strength of 330-430 MPa, yield strength of 215-365 MPa, and elongation of 8-10% in the as-built condition. Heat treatment can further improve properties.
- What particle size is recommended for AlSi10Mg powder in AM?
- A particle size range of 15-45 microns is commonly used, though size distributions can be optimized for specific printers and layer thickness requirements.
- Can you machine/weld AlSi10Mg AM parts?
- Yes, AlSi10Mg parts made by 3D printing can be machined and welded via conventional methods after an appropriate stress relief heat treatment.
- Is AlSi10Mg powder reusable?
- AlSi10Mg powder can typically be recycled 5-10 times before a refresh is needed, depending on AM process and contamination levels.
Aluminum Alloy Powder
Aluminum Alloy Powder
| Product | Aluminum Alloy Powder |
| CAS No. | 7429-90-5 |
| Appearance | Silvery-Gray or White Powder |
| Purity | ≥99%, ≥99.9%, ≥95%(Other purities are also available) |
| APS | 1-5 µM, 10-53 µM (Can be customized), Ask for other available size range. |
| Ingredient | Al |
| Density | 2.66g/cm3 |
| Molecular Weight | 26.98g/mol |
| Product Codes | NCZ-DCY-198/25 |
Aluminum Alloy Description:
Aluminum Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing
Aluminum Alloy Powder Related Information :
Storage Conditions:
Airtight sealed, avoid light and keep dry at room temperature.
Please contact us for customization and price inquiry
Email: contact@nanochemazone.com
Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.
The aluminum alloy family is a family of materials with a variety of unique properties and areas of application. Their characteristics mainly depend on the alloying elements contained in them and their proportions. These ranges offer a wide range of opportunities to meet the needs of different industries. Let’s explore the features and typical applications of each series to better understand how to choose the best aluminum alloy material for your project.
| roduct | Specification | Apparent Density | Flow Ability | Oxygen Content | Tensile Strength | Yield Strength | Elongation |
| AISi10Mg | 15-53µm 45-105µm 75-150µm |
≥1.35g/cm³ | ≤80s/50g | ≤300ppm | 300±20Mpa | 200±20Mpa | 20±2% |
| AMgScZr | ≥1.30g/cm³ | ≤80s/50g | ≤300ppm | 545±20Mpa | 500±20Mpa | 10±2% | |
| AK400 (can be anodized) | ≥1.30g/cm³ | ≤80s/50g | ≤300ppm | 430±20Mpa | 300±20Mpa | 10±2% | |
| Pure aluminum powder (purity 99.8%) | ≥1.20g/cm³ | ≤100s/50g | ≤1000ppm | \ | \ |
Process: Vacuum air atomization method
Advantages: low satellite powder/hollow powder ratio, good fluidity, high sphericity, and high bulk density. Printed finished parts have high corrosion resistance, low density and mechanical strength
High degree of heat treatment, requiring less heat treatment than castings
Application: 3D printing lightweight, brackets and other structural parts, heat dissipation components, etc. in aerospace, automobile manufacturing and other industries
Packaging: aluminum foil bags/plastic bottles/iron drums and other ordinary packaging or vacuum packaging, etc.
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