PREP Refractory Titanium Alloy Powder
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PREP Refractory Titanium Alloy Powder

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PREP Refractory Titanium Alloy Powder

Product PREP Refractory Titanium Alloy Powder
CAS No. 7440-32-6
Appearance Gray Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient TiTaNbZr
Density 2.5-4.5g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-247/25

PREP Refractory Titanium Alloy Description:

PREP Refractory Titanium Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Niobium Powder Related Information :

Storage Conditions:

Airtight sealed, avoid light and keep dry at room temperature.

Please contact us for customization and price inquiry

Email: contact@nanochemazone.com

Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters.

PREP Refractory Titanium Alloy Powder

TiAl is a new class of aerospace alloys that offers an excellent strength-to-weight ratio as well as high chemical and thermal stability. Gamma titanium aluminide alloy has excellent mechanical properties as well as oxidation and corrosion resistance at elevated temperatures (over 600 degrees Celsius). TiAl is the latest class of materials competing with Nickel superalloys for the fabrication of aircraft engine parts such as low-pressure turbine.

Overview of PREP Refractory Titanium Alloy Powder

PREP (Plasma Rotating Electrode Process) alloy is a high-performance refractory titanium alloy powder designed for additive manufacturing of components needing excellent mechanical properties at extreme temperatures.

This article provides a comprehensive guide to PREP titanium alloy powder covering composition, properties, print parameters, applications, specifications, suppliers, handling, inspection, comparisons, pros and cons, and FAQs. Quantitative information is presented in easy-to-reference tables.

Composition of PREP Titanium Alloy Powder

PREP alloy has a complex composition containing various solute elements:

Element Weight % Purpose
Titanium Balance Principal matrix element
Aluminum 5 – 7 Solid solution strengthener
Tin 1 – 3 Solid solution strengthener
Zirconium 0.5 – 2 Grain structure control
Molybdenum 1 – 3 Solid solution strengthener
Silicon 0.5 – 1.5 Oxidation resistance
Niobium 1 – 3 Carbide former
Tantalum 1 – 3 Carbide former

Trace amounts of boron and carbon are also added for grain boundary strengthening.

Properties of PREP Titanium Alloy Powder

Property Description
High strength Excellent tensile and creep strength up to 700°C
Fatigue resistance High fatigue life at elevated temperatures
Fracture toughness Up to 100 MPa-√m
Oxidation resistance Forms protective oxide scale
Thermal stability Microstructural stability after prolonged exposures
Damage tolerance Resistant to crack growth
Biocompatibility Non-toxic and non-allergenic

The properties enable lightweight components for demanding applications.

AM Print Parameters for PREP Titanium Alloy Powder

Parameter Typical Value Purpose
Layer height 30-50 μm Resolution versus build speed
Laser power 150-500 W Sufficient melting without evaporation
Scan speed 750-1500 mm/s Density versus production rate
Hatch spacing 80-120 μm Mechanical properties
Hot isostatic pressing 900°C, 100 MPa, 3 hrs Eliminate internal voids

Applications of 3D Printed PREP Titanium Parts

PREP alloy components serve critical applications including:

Industry Components
Aerospace Turbine blades, compressor parts, mounts
Automotive Connecting rods, valves, turbocharger wheels
Medical Orthopedic implants, surgical tools
Chemical Pumps, valves, reaction vessels
Power generation Hot gas path components

Benefits over wrought equivalents include complex geometries and accelerated development.

Specifications of PREP Titanium Powder for AM

Parameter Specification
Particle size range 15-45 μm typical
Particle shape Spherical morphology
Apparent density >2.5 g/cc
Tap density >4.5 g/cc
Hall flow rate >35 sec for 50 g
Purity >99.95%
Oxygen content <1000 ppm

Custom size distributions and controlled oxygen levels available.

Handling and Storage of PREP Titanium Powder

As a reactive material, careful handling of PREP alloy powder is essential:

Store sealed containers under inert gas like argon

Prevent exposure to air and moisture during handling

Use properly grounded equipment

Avoid dust accumulation to minimize explosion risk

Local exhaust ventilation recommended

Wear appropriate PPE and avoid inhalation

Proper techniques and controls prevent powder oxidation.

Inspection and Testing of PREP Titanium Powder

PREP alloy powder batches are validated using:

Method Parameters Tested
Sieve analysis Particle size distribution
SEM imaging Particle morphology
EDX Chemistry/composition
XRD Phases present
Pycnometry Density
Hall flow rate Powder flowability

PREP alloy compares to other titanium materials as:

Alloy Strength Oxidation Resistance Cost Printability
PREP Excellent Excellent High Good
Ti64 Good Good Medium Fair
Ti6242 Excellent Good High Fair
CP-Ti Low Excellent Low Excellent

PREP provides the best all-round properties but at higher cost than workhorse alloys like Ti64.

Pros and Cons of PREP Titanium Powder for AM

Pros Cons
Outstanding high temperature strength Expensive compared to Ti64 and CP-Ti
Excellent thermomechanical fatigue resistance Higher density than other titanium alloys
Complex geometries feasible Controlled atmosphere handling mandatory
Lower anisotropy than Ti64 and CP-Ti Processing very technique sensitive
Matching properties to PREP wrought forms Limited suppliers and alloy variants

PREP enables exceptional performance additive manufacturing but requires very rigorous control of process conditions.

Frequently Asked Questions about PREP Titanium Alloy Powder

Q: What is PREP titanium alloy used for in AM?

A: PREP alloy is used to 3D print lightweight aerospace and automotive components needing extremely high mechanical properties at temperatures up to 700°C.

Q: What particle size is recommended for printing PREP titanium alloy?

A: A powder size range of 15-45 microns provides a good balance of flowability, high resolution, and dense printed parts.

Q: Does PREP titanium require hot isostatic pressing after AM?

A: HIP is recommended to eliminate internal voids, maximize fatigue resistance and achieve full density. It may not be mandatory for non-critical applications.

Q: What material has properties closest to PREP titanium alloy?

A: Ti-6Al-4V has comparable density and good high temperature strength, but lower oxidation resistance compared to PREP alloys.

Q: What benefits does PREP alloy offer over Ti-6Al-4V in AM?

A: Key advantages are higher tensile and fatigue strength up to 700°C along with significantly better creep and thermo-mechanical fatigue resistance.

Q: What precision can be obtained with PREP titanium printed parts?

A: After post-processing, printed PREP components can achieve dimensional tolerances and surface finish comparable to CNC machined titanium parts.

Q: What defects can occur when printing PREP titanium alloy?

A: Potential defects are cracking, distortion, porosity, incomplete fusion, and surface roughness. Most can be minimized through optimized parameters.

Q: Can support structures be easily removed from PREP titanium AM parts?

A: Properly designed minimal supports are readily detachable after printing due to excellent mechanical properties of PREP alloys.

Q: What type of post-processing is typically done on PREP titanium components?

A: Hot isostatic pressing, heat treatment, abrasive flow machining, CNC machining, and electropolishing are commonly used post-processes.

Q: What is the key difference between Ti-6Al-4V Grade 5 and Grade 23?

A: Grade 5 has higher oxygen content for better powder flowability while Grade 23 has lower oxygen for superior fracture toughness and fatigue resistance.

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Note: For pricing & ordering information, please get in touch with us at sales@nanochemazone.com
Please contact us for quotes on Larger Quantities and customization. E-mail: contact@nanochemazone.com

Customization:
If you are planning to order large quantities for your industrial and academic needs, please note that customization of parameters (such as size, length, purity, functionalities, etc.) is available upon request.

NOTE:
Images, pictures, colors, particle sizes, purity, packing, descriptions, and specifications for the real and actual goods may differ. These are only used on the website for the purposes of reference, advertising, and portrayal. Please contact us via email at sales@nanochemazone.com or by phone at (+1 780 612 4177) if you have any questions.

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304l Stainless Steel Powder

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304l Stainless Steel Powder

Product 304l Stainless Steel Powder
CAS No. 11143-21-4
Appearance Metallic Gray or Silver Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Fe-18Cr-8Ni
Density 7.9g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-338/25

304l Stainless Steel Description:

304l Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing.

304l Stainless Steel Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. 304l Stainless Steel Powder 304L stainless steel powder is an austenitic chromium-nickel stainless steel powder with low carbon content. It offers excellent corrosion resistance, good formability and weldability, and widely used for powder metallurgy applications. The ‘L’ denotes lower carbon compared to 304 standard grade. The low carbon minimizes carbide precipitation and maximizes corrosion resistance. Powder metallurgy 304L provides a cost-effective alternative to 316L for non-critical applications not needing molybdenum alloying. Overview 304L stainless steel powder is an austenitic chromium-nickel stainless steel powder with low carbon content. It offers excellent corrosion resistance, good formability and weldability, and widely used for powder metallurgy applications. The ‘L’ denotes lower carbon compared to 304 standard grade. The low carbon minimizes carbide precipitation and maximizes corrosion resistance. Powder metallurgy 304L provides a cost-effective alternative to 316L for non-critical applications not needing molybdenum alloying. This article provides an in-depth look at 304L stainless steel powder covering composition, properties, processing, applications, specifications, suppliers, costs, and other technical details. Composition The nominal composition of 304L stainless steel powder is listed below: Table: Typical composition of 304L stainless steel powder
Element Weight %
Chromium (Cr) 18-20
Nickel (Ni) 8-10.5
Manganese (Mn) <2
Silicon (Si) <1
Carbon (C) <0.03
Sulfur (S) <0.03
Phosphorus (P) <0.045
Nitrogen (N) <0.1
Iron (Fe) Balance
Chromium and nickel are the main alloying elements. Chromium provides corrosion and oxidation resistance. Nickel enhances ductility, toughness, and weldability. Manganese and silicon increase strength. Carbon is kept very low for optimum corrosion resistance. Sulfur, phosphorus, and nitrogen are impurities that are minimized. Properties Key properties of 304L stainless steel powder in the annealed condition are provided below: Table: Properties of 304L stainless steel powder
Property Value
Density 7.9-8.1 g/cm3
Ultimate Tensile Strength 505-620 MPa
Yield Strength 205-275 MPa
Elongation ≥40%
Hardness ≤92 HRB
Modulus of Elasticity 190-210 GPa
Melting Point 1400-1450°C
Thermal Conductivity 16 W/m-K
Electrical Resistivity 0.072 μΩ-cm
The combination of properties make 304L highly useful for a wide range of applications. The austenitic microstructure provides ductility, toughness, and non-magnetic behavior. 304L has excellent corrosion resistance comparable to 316L stainless steel. By selecting ultra-low carbon powder, carbide precipitation can be avoided to maximize corrosion resistance in critical applications. Strength and hardness can be increased through cold working. Typical applications for 304L stainless steel powder include: Food processing equipment Pharmaceutical tooling Chemical plant components Architectural panels, railings Medical instruments and implants Marine hardware, fittings, fasteners Consumer products, appliances Powder metallurgy mechanical parts 3D printing powders 304L provides cost-effective corrosion resistance versus 316L when molybdenum alloying is not needed for highly corrosive environments. The excellent polishability and non-magnetic properties also suits 304L for architectural cladding and hardware components. Powder metallurgy is commonly used to produce small precision parts from 304L at high volumes versus machining. Additive manufacturing utilizes 304L powder for prototypes, tooling, and end-use components across industries. Powder Manufacturing 304L stainless steel powder is commercially manufactured via gas atomization or water atomization processes. In gas atomization, a high pressure inert gas stream disintegrates the molten metal into fine droplets, producing spherical powders ideal for additive manufacturing and MIM. Particle size distribution is controlled through process parameters. Water atomization uses high pressure water jets to break up the metal stream into fine particles. This generates irregular, satellite particle shapes. The powder requires post-treatment for additive manufacturing. Plasma atomization is sometimes used to produce very spherical, clean powders from a metal plasma stream in a controlled inert atmosphere. This ensures high purity and flowability. Powder Specifications 304L stainless steel powder is commercially available in various size ranges, morphologies, and quality levels. Some typical powder specifications are below: Table: 304L stainless steel powder specifications
Attribute Details
Particles sizes 15-45 μm, 10-100 μm
Morphology Spherical, irregular
Apparent density 2.5-4.5 g/cm3
Tap density 4-5 g/cm3
Hall flow rate <30 s/50g
Purity >99.5%
Oxygen content <2000 ppm
Moisture content <0.2%
Smaller particle sizes below 45 μm are preferred for capturing fine features in additive manufacturing. Spherical particles provide good flowability. Apparent density correlates with powder packing efficiency. High purity, low oxygen, and controlled moisture levels ensure quality sintered properties. Gas atomized powder offers the best specifications for critical applications. Standards and Grades 304L stainless steel powder complies with the following standards: ASTM A240 – Standard for chromium and chromium-nickel stainless steel plate, sheet, and strip ASTM A313 – Standard for stainless steel spring wire ASTM A314 – Standard for stainless steel bent wire AMS 5501 – Stainless steel bars, wire, forgings, tubing with low carbon AMS 5647 – Stainless steel powder, atomized, 304L Equivalent grades include: UNS S30403 Werkstoff No. 1.4306 SUS 304L SS2348 Powder Storage and Handling To prevent contamination and maintain powder properties, 304L stainless steel powder should be stored and handled as follows: Store in sealed containers in a cool, dry environment Use inert gas purging or vacuum to prevent moisture pickup Keep away from sparks, flames, and ignition sources Ground all powder handling and transfer equipment Avoid contact with contaminants like oil, grease, paints, etc. Use PPE – mask, gloves, eye protection when handling powder Powder spills should be promptly cleaned using non-sparking tools and HEPA vacuuming. Powders are moderately sensitive to moisture and air exposure. Proper storage is key. Metal Injection Molding 304L is widely used for metal injection molding of small, complex parts leveraging powder metallurgy. Key considerations include: Feedstock: 60-68% powder loading with multi-component binder system Molding: High shot size, fast injection speed, high holding pressure Debinding: Solvent debinding followed by thermal debinding Sintering: 1350-1400°C in hydrogen or vacuum atmosphere Secondary Operations: Machining, laser marking, passivation, electropolishing MIM service bureaus have established best practices for high-performance 304L parts with as-sintered properties approaching wrought material. Design for AM For additive manufacturing using 304L stainless steel powder, key design guidelines include: Maintain wall thicknesses above 1 mm Use self-supporting geometries with angles above 45° Include drain holes to remove unfused powder Observe build orientation effects on properties Account for 20-25% shrinkage when designing mating parts Include machining allowances of 0.5-1 mm for critical fits Reduce overhangs, bridges, fine details that require supports Quality control testing performed on 304L stainless steel powder includes: Chemical analysis – ICP and OES to verify composition Particle size analysis – Laser diffraction particle size analyzer Powder morphology – SEM imaging at high magnifications Apparent density and tap density – Hall flowmeter method Powder flow rate – Hall flowmeter funnel method Loss on ignition – ASTM E sin gravity furnace Moisture analysis – Karl Fischer titration, LECO analysis For sintered MIM parts, testing includes: Dimensional tolerances – CMM inspection Density – Archimedes method Microstructure – Optical microscopy, image analysis Mechanical testing – Hardness, tensile, fatigue, Charpy impact Health and Safety Like most stainless steel powders and parts, 304L poses little health risk with proper handling: Wear PPE when handling powder – mask, gloves, goggles Avoid skin contact to prevent sensitization Use HEPA-filtered vacuum for clean-up of dust and powder Avoid breathing any welding or melting fumes Dispose according to local environmental regulations Ensure adequate ventilation and respiratory protection if grinding or machining sintered parts No special disposal precautions are needed for 304L. With sound procedures, it poses minimal hazard for workers and the environment. FAQ 1.What is the difference between 304 and 304L stainless steel powder? 304L has lower carbon content (<0.03%) than 304 (<0.08%) for better corrosion resistance,especially for welding. 304 is more common. 2.Does 304L powder require a controlled atmosphere? Not necessarily, but storage in sealed containers with inert gas prevents oxidation and contamination. 3.What particle size is best for AM? 15-45 microns is typical for powder bed fusion AM to provide good flow and high resolution. Larger sizes from 45-100 microns are also used. 4.Is 304L used for metal 3D printing? Yes, 304L is widely used for powder bed and directed energy deposition 3D printing to make prototypes, tooling, and end-use parts. 5.What causes powder to oxidize and lose reusability? Exposure to air/moisture causes surface oxidation. Proper sealed storage with desiccant and oxygen absorbers prevents this. 6.Does 304L require solution annealing after laser sintering? Yes, stress relieving at 1050-1150°C and rapid cooling helps restore ductility and toughness after the rapid solidification. 7.What finish can be expected on as-sintered MIM 304L parts? Around Ra 3-6 microns initially. Polishing and etching can achieve under 0.5 micron. Plating also gives a smooth finish. 8.What tolerance can be achieved with 304L MIM parts?±0.1-0.3% is typical but tolerances under ±0.1% are possible for high precision components. 9.Why is 304L preferred over 304 stainless steel? The lower carbon gives 304L better corrosion resistance, especially for weldments, reducing sensitization. It has become the dominant grade. 10.What is the cost premium for 304L vs. 304 powder? Typically 10-30% higher cost for 304L due to the lower carbon composition. Price also depends on quantities ordered.
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316L Stainless Steel Powder

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316L Stainless Steel Powder

Product 316L Stainless Steel Powder
CAS No. 69403-31-0
Appearance Silvery Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Fe-16-18Cr-10-14Ni-2-3-Mo
Density 7g/.9cm3
Molecular Weight 150-160 g/mol
Product Codes NCZ-DCY-171/25

316L Stainless Steel Description:

310L Stainless Steel Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

316L Stainless Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. 316L Stainless Steel Powder ​316L Stainless Steel Powder(ss316L) 316L is a stainless steel grade, which is classified according to the metallographic structure and belongs to austenitic stainless steel. Overview of 316L Stainless Steel Powder 316L is an austenitic stainless steel powder widely used in additive manufacturing to produce corrosion resistant parts with good mechanical properties and weldability. This article provides a detailed guide to 316L powder. Key aspects covered include composition, properties, AM process parameters, applications, specifications, suppliers, handling, inspection methods, comparisons to alternatives, pros and cons, and FAQs. Tables are used to present information in an easy-to-reference format. The composition of 316L stainless steel powder is:
Element Weight % Purpose
Iron Balance Principal matrix element
Chromium 16-18 Corrosion resistance
Nickel 10-14 Austenite stabilizer
Molybdenum 2-3 Corrosion resistance
Manganese <2 Deoxidizer
Silicon <1 Deoxidizer
Carbon <0.03 Avoid carbide precipitation
The high chromium and nickel content provide corrosion resistance while the low carbon minimizes carbide precipitation. Properties of 316L Stainless Steel Powder
Property Description
Corrosion resistance Excellent resistance to pitting and crevice corrosion
Strength Tensile strength up to 620 MPa
Weldability Readily weldable and less prone to sensitization
Fabricability Easily formed into complex shapes
Biocompatibility Safe for contact with human body
Temperature resistance Resistant up to 900°C in oxidizing environments
Parameters tailored for density, microstructure, production rate and post-processing needs. Applications of 3D Printed 316L Parts AM 316L components are used in:
Industry Applications
Aerospace Structural brackets, panels, housings
Automotive Turbine housings, impellers, valves
Chemical Pumps, valves, reaction vessels
Oil and gas Downhole tools, manifolds, flanges
Biomedical Dental, orthopedic implants, surgical tools
Benefits versus wrought 316L include complex geometries, reduced part count, and accelerated product development. 316L powder must meet strict specifications:
Parameter Specification
Particle size range 15-45 μm typical
Particle shape Spherical morphology
Apparent density > 4 g/cc
Tap density > 6 g/cc
Hall flow rate > 23 sec for 50 g
Purity >99.9%
Oxygen content <1000 ppm
Handling and Storage of 316L Powder As a reactive material, careful 316L powder handling is essential: Store sealed containers away from moisture, acids, ignition sources Use inert gas padding during transportation and storage Ground equipment to dissipate static charges Avoid dust accumulation through extraction and ventilation Follow safety data sheet precautions Proper techniques ensure optimal powder condition. Quality testing methods include:
Method Parameters Tested
Sieve analysis Particle size distribution
SEM imaging Particle morphology
EDX Chemistry and composition
XRD Phases present
Pycnometry Density
Hall flow rate Powder flowability
Testing per ASTM standards verifies powder quality and batch consistency. Comparing 316L to Alternative Alloy Powders
Alloy Corrosion Resistance Strength Cost Printability
316L Excellent Medium Medium Excellent
17-4PH Good High Medium Good
IN718 Good Very high High Fair
CoCr Fair Medium Medium Good
With its balanced properties, 316L is very versatile for small to medium sized AM components needing corrosion resistance. Pros and Cons of 316L Powder for AM
Pros Cons
Excellent corrosion resistance and biocompatibility Lower high temperature strength than alloys
Readily weldable and machinable Susceptible to porosity during printing
Cost advantage over exotic alloys Prone to thermal cracking
Can match wrought material properties Required post-processing like HIP
Range of suppliers available Lower hardness than precipitation hardening alloys
316L provides versatile performance at moderate cost, albeit with controlled processing requirements. Frequently Asked Questions about 316L Stainless Steel Powder Q: What particle size range works best for printing 316L alloy? A: A typical range is 15-45 microns. It provides good powder flowability combined with high resolution and density. Q: What post-processing methods are used on 316L AM parts? A: Hot isostatic pressing, heat treatment, surface machining, and electropolishing are common methods for achieving full densification and surface finish. Q: Which metal 3D printing process is ideal for 316L alloy? A: All major powder bed fusion processes including selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) are regularly used. Q: What industries use additively manufactured 316L components? A: Aerospace, automotive, biomedical, marine hardware, chemical processing, and oil and gas industries benefit from 3D printed 316L parts. Q: Does 316L require support structures during 3D printing? A: Yes, support structures are essential on overhangs and bridged sections to prevent deformation and allow easy removal after printing. Q: What defects can occur when printing 316L powder? A: Potential defects are porosity, cracking, distortion, lack of fusion, and surface roughness. Most can be prevented with optimized parameters. Q: What is the key difference between 316 and 316L alloys? A: 316L has lower carbon content (0.03% max) which improves corrosion resistance and eliminates harmful carbide precipitation during welding. Q: How are the properties of printed 316L compared to wrought alloy? A: With optimized parameters, AM 316L components can achieve mechanical properties on par or exceeding conventionally processed wrought counterparts. Q: What density can be expected with 3D printed 316L parts? A: Density above 99% is achievable for 316L with ideal parameters tailored for the alloy, matching wrought material properties. Q: What finishing is typically applied to 316L AM parts? A: Abrasive flow machining, CNC machining, and electropolishing are common finishing processes for removing surface roughness and achieving the required tolerances.
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A100 Steel Alloy Powder
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A100 Steel Alloy Powder

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A100 Steel Alloy Powder

Product A100 Steel Alloy Powder
CAS No. 64742-9506
Appearance Colorless Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Fe-0.5C-1.5Ni-0.5Cr
Density 0.87g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-176/25

A100 Steel Alloy Description:

A100 Steel Alloy Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

A100 Steel Alloy Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email:contact@nanochemazone.com  Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. A100 steel alloy powder A100 steel alloy powder is a specialized form of steel that consists of a precise blend of iron and other alloying elements. It is manufactured by atomization, a process that involves rapidly solidifying molten metal into fine powder particles. This fine powder exhibits excellent flowability and can be easily consolidated into various shapes using powder metallurgy techniques. Overview of A100 Steel Alloy Powder A100 stainless steel contains high levels of nickel and manganese along with chromium, nitrogen and carbon to achieve outstanding low temperature toughness and ductility. It retains excellent impact strength and resistance to cryogenic embrittlement down to the temperature of liquid helium. Key characteristics of A100 powder include: Excellent low temperature toughness and ductility High impact strength at cryogenic temperatures Good strength and hardness at room temperature Very good weldability and fabricability Resistant to cryogenic embrittlement Available in various particle size distributions A100 powder is designed for applications requiring thermal stability and toughness at extremely low temperatures such as liquid natural gas storage and transportation. This article provides a detailed overview of this alloy powder. The typical composition of A100 powder is:
Element Weight %
Nickel (Ni) 9-11%
Manganese (Mn) 12-14%
Chromium (Cr) 14-16%
Nitrogen (N) 0.15-0.30%
Carbon (C) 0.08% max
Silicon (Si) 1% max
Iron (Fe) Balance
The key alloying elements like nickel, manganese, chromium along with nitrogen enable exceptional cryogenic temperature toughness and ductility in A100 steel. Properties of A100 Powder
Property Value
Density 7.9-8.1 g/cm3
Melting Point 1400-1450°C
Thermal Conductivity 12 W/mK
Electrical Resistivity 0.80 μΩ.cm
Young’s Modulus 190-210 GPa
Poisson’s Ratio 0.29-0.30
Tensile Strength 620 MPa
Yield Strength 275 MPa
Elongation 35-40%
Impact Strength 50-120 J at -196°C
A100 maintains excellent ductility and impact strength even at the temperature of liquid helium making it suitable for the most demanding cryogenic applications. A100 powder can be produced via: Gas Atomization – High pressure inert gas used to atomize the molten alloy resulting in fine spherical powder ideal for AM. Water Atomization – High velocity water jet breaks up the molten stream into irregular powder particles. Lower cost but higher oxygen pickup. Mechanical Alloying – Ball milling of blended elemental powders followed by sintering and secondary atomization. Gas atomization allows excellent control over particle size distribution, shape, oxygen pickup and micro cleanliness. Applications of A100 Powder Additive Manufacturing – Used in laser powder bed fusion and binder jetting for cryogenic parts like valve bodies, pump components, storage tanks etc. Metal Injection Molding – To manufacture small, complex cryogenic parts needing high ductility and impact strength. Thermal Spray Coatings – Wire arc spray deposition to produce coatings providing cryogenic resistance. Cryogenic Vessels – Liners, fittings, fasteners, forged and cast parts for storage, transportation of liquefied natural gas. Cryocoolers – Powder forged compressor parts, regenerator housings requiring high cryogenic toughness. Specifications of A100 Powder A100 powder is available under various size ranges, shapes and grades: Particle Size: From 10-45 μm for AM methods, up to 150 μm for thermal spray processes. Morphology: Spherical, irregular and blended shapes. Smooth spherical powder provides optimal flow and packing density. Purity: From commercial to high purity grades based on application requirements. Oxygen Content: Levels maintained below 2000 ppm for most applications. Flow Rate: Powder customized for flow rates above 25 s/50 g. Storage and Handling of A100 Powder A100 powder requires controlled storage and handling: Store in sealed containers under inert gas to prevent oxidation Avoid accumulation of fine powder to minimize dust explosion risks Use proper grounding, ventilation, PPE when handling powder Prevent contact with moisture, acids, strong oxidizers Follow recommended safety practices from supplier SDS Inert gas glove box techniques are preferred when handling reactive alloy powders like A100. Inspection and Testing of A100 Powder Key quality control tests performed on A100 powder: Chemical analysis using OES or XRF to ensure composition is within specified limits Particle size distribution as per ASTM B822 standard Morphology analysis through SEM imaging Powder flow rate measured as per ASTM B213 standard Density determination by helium pycnometry Impurity testing by ICP-MS Microstructure characterization by X-ray diffraction Thorough testing ensures the powder meets the required chemical, physical and microstructural characteristics for cryogenic applications. Comparison Between A100 and 304L Stainless Steel Powders A100 and 304L stainless steel powders compared:
Parameter A100 304L
Type Austenitic Austenitic
Ni content 9-11% 8-12%
Low temperature toughness Excellent Poor
Corrosion resistance Moderate Excellent
Cost Higher Lower
Weldability Very good Excellent
Applications Cryogenic parts Automotive, appliances
A100 offers exceptional low temperature toughness whereas 304L provides better overall corrosion resistance at lower cost. A100 Powder FAQs Q: How is A100 steel alloy powder produced? A: A100 powder is commercially produced using gas atomization, water atomization and mechanical alloying followed by sintering. Gas atomization provides the best control of characteristics. Q: What are the main applications of A100 powder? A: The major applications include additive manufacturing, thermal spray coatings, metal injection molding, and powder metallurgy of cryogenic parts needing high ductility and impact strength at extremely low temperatures. Q: What is the typical A100 powder size used for binder jetting AM? A: For binder jetting process, the common A100 powder size range is 20-45 microns with spherical morphology to enable good powder packing and binder infiltration. Q: Does A100 powder require any special handling precautions? A: Yes, it is recommended to handle A100 powder carefully under controlled humidity and inert atmosphere using proper grounding, ventilation and PPE. Q: Where can I purchase A100 powder suitable for cryogenic storage vessels? A: For cryogenic applications needing high toughness, A100 powder can be purchased from leading manufacturers.
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Al 3003 Powder
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Al 3003 Powder

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Al 3003 Powder

Product Al 3003 Powder
CAS No. 7429-90-5
Appearance Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al-1.2Mn-0.12Cu
Density 2.73g/cm3
Molecular Weight 27g/mol
Product Codes NCZ-DCY-179/25

Al 3003 Description:

Al 3003 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 3003 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 3003 powder Al 3003 powder is an aluminum alloy powder composed mainly of aluminum and manganese. It belongs to the 3xxx series of aluminum alloys, which are known for their excellent workability and corrosion resistance. The powder form allows for easy handling and processing, making it suitable for various manufacturing techniques. Overview of Al 3003 Powder Al 3003 or 3A21 aluminum is a wrought alloy known for its good cold formability, weldability and corrosion resistance. The manganese additions enhance strength through solid solution strengthening while maintaining workability. Key characteristics of Al 3003 powder include: Moderate strength with good ductility Excellent formability and weldability Good corrosion resistance High thermal and electrical conductivity Low density Available in a range of powder sizes and shapes Al 3003 powder is used widely in chemical tanks, pipeline, automotive parts, heat exchangers, utensils, and other applications needing moderate strength, formability and corrosion resistance. Chemical Composition of Al 3003 Powder
Element Weight %
Aluminum (Al) Balance
Manganese (Mn) 1.0-1.5%
Iron (Fe) 0.7% max
Silicon (Si) 0.6% max
Copper (Cu) 0.05-0.20%
Zinc (Zn) 0.10% max
Magnesium (Mg) 0.10% max
Chromium (Cr) 0.10% max
Properties of Al 3003 Powder
Property Value
Density 2.73 g/cm3
Melting Point 645-650°C
Thermal Conductivity 180 W/mK
Electrical Conductivity 43-44% IACS
Young’s Modulus 68-72 GPa
Poisson’s Ratio 0.33
Tensile Strength 145-185 MPa
Yield Strength 110-140 MPa
Elongation 12-20%
Hardness 35-55 Brinell
The alloy offers moderate strength with excellent ductility and formability. It has good resistance to atmospheric corrosion. Thermal and electrical conductivity is high. Production Method for Al 3003 Powder Commercial production processes used for Al 3003 powder include: Gas Atomization – Molten alloy stream disintegrated by high pressure inert gas jets into fine spherical powders. Water Atomization – High velocity water jet impacts and disintegrates molten metal stream to produce fine powders. Mechanical Milling – Ball milling of aluminum flakes/powders to achieve finer particle sizes and powder characteristics. Electrolysis – Aluminum produced through electrolysis process and ground to fine powder. Lower purity. Gas atomization provides the best control over particle size distribution, morphology and microstructure of the powder. Applications of Al 3003 Powder Additive Manufacturing – Selective laser melting, binder jetting and other 3D printing processes to produce complex components. Powder Metallurgy – Compaction and sintering to create parts with good mechanical properties and machinability. Metal Injection Molding – To manufacture small intricate components for automotive and electronics industry. Thermal Spraying – Wire arc spraying to deposit Al 3003 coatings offering moderate wear and corrosion resistance. Welding Filler – Used as filler wire for arc welding and repair of aluminum components. Pigments – Used in paints and coatings to provide luster and corrosion protection. Pyrotechnics – Added to pyrotechnic compositions as fuel due to flammability of aluminum. Specifications of Al 3003 Powder Al 3003 powder is available under different size ranges, shapes and purity levels: Particle Size: From 10-150 microns for AM methods, up to 300 microns for thermal spray. Morphology: Spherical, granular, flake and irregular particle shapes. Smooth powder flows better. Purity: From commercial to high purity (99.8%) grades tailored for applications. Flowability: Powder customized for flow rates above 25 s/50 g. Grades: Conforming to ASTM B209, EN 573-3, ISO 209:2007 etc. Custom grades offered. Storage and Handling of Al 3003 Powder Al 3003 powder should be properly stored and handled to prevent: Oxidation and reaction with moisture Dust explosions from powder ignition Inhalation of fine powder causing health issues Safety practices advised by supplier should be followed Inert gas storage, adequate ventilation, grounding, and PPE is recommended when handling the powder. Testing and Characterization Methods Key test methods used for Al 3003 powder include: Chemical analysis using OES or XRF for composition Particle size distribution as per ASTM B822 standard Morphology analysis through SEM imaging Flow rate measurement using Hall flow funnel Density determination by helium pycnometry Impurities testing by ICP-MS Microstructure examination by X-ray diffraction These testing methods ensure reliable and consistent quality of the aluminum alloy powder. Comparison Between Al 3003 and Al 6061 Powders Al 3003 and Al 6061 are two aluminum alloy powders compared:
Parameter Al 3003 Al 6061
Alloy type Non-heat treatable Heat treatable
Mn content 1.0-1.5% 0.15% max
Mg content 0.1% max 0.8-1.2%
Strength Moderate Higher
Corrosion resistance Good Excellent
Weldability Excellent Good
Cost Lower Higher
Applications Chemical tanks, utensils Aerospace, automotive parts
Al 6061 offers higher strength while Al 3003 provides better weldability and formability at a lower cost. Al 3003 Powder FAQs Q: How is Al 3003 powder produced? A: Al 3003 powder is commercially produced using gas atomization, water atomization, mechanical milling, and electrolysis processes. Gas atomization offers the best control of particle characteristics. Q: What are the main applications for Al 3003 powder? A: Key applications include additive manufacturing, thermal spraying, powder metallurgy, metal injection molding, welding filler, pigments, and pyrotechnic compositions. Q: What is the typical Al 3003 powder size used for laser sintering? A: For selective laser sintering process, the common Al 3003 powder size range is 20-53 microns with spherical morphology for optimal powder bed density. Q: Does Al 3003 powder require any special handling precautions? A: Yes, aluminum powders can be flammable and pose explosion risks. It is recommended to handle them carefully under inert atmosphere using proper grounding, ventilation and PPE.
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Al 3203 Powder
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Al 3203 Powder

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Al 3203 Powder

Product Al 3203 Powder
CAS No. 7429-90-5
Appearance Silvery-Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al2O3
Density 2.7g/cm3
Molecular Weight 27g/mol
Product Codes NCZ-DCY-186/25

Al 3203 Description:

Al 3203 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Al 3203 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. Al 3203 powder Al2O3 powder is an aluminum alloy composed of aluminum, copper, and manganese. It is renowned for its excellent strength and high fatigue resistance, making it an ideal choice for demanding environments and structural components. The precise composition and manufacturing process of Al 3203 powder ensure consistent quality and performance, making it a reliable material for numerous applications. Overview of Al2O3 Powder Al2O3 or aluminum oxide is a ceramic material known for its high hardness, excellent dielectric properties, refractoriness, abrasion and corrosion resistance. Alumina powder is the powder form of aluminum oxide used in a variety of applications. Key properties of Al2O3 powder include: High hardness and wear resistance High melting point of over 2000°C Low electrical and thermal conductivity Excellent thermal shock resistance Resistant to strong acids and alkalis Low density around 3.95 g/cm3 Chemically inert material White color powder available in various particle sizes Chemical Composition of Al2O3 Powder
Compound Formula Weight %
Aluminum oxide Al2O3 99.5% min
Silicon dioxide SiO2 0.05% max
Iron oxide Fe2O3 0.08% max
Titanium dioxide TiO2 0.03% max
Sodium oxide Na2O 0.05% max
Magnesium oxide MgO 0.03% max
High purity Al2O3 powder contains over 99.5% aluminum oxide as the principal component. Maximum impurity limits are specified for silica, iron oxide, titania, and other oxides. Properties of Al2O3 Powder
Property Value
Melting point 2050°C
Density 3.95 g/cm3
Hardness 9 Mohs
Flexural strength 330 MPa
Compressive strength 2600 MPa
Porosity <1%
Thermal conductivity 30 W/m.K
Electrical resistivity >1014 ohm.cm
Dielectric strength 15-35 kV/mm
Water absorption 0%
Production Methods for Al2O3 Powder The common production methods for Al2O3 powder include: Bayer Process – Alumina trihydrate is extracted from bauxite ore and thermally converted to alumina powder. This process yields high purity powder. Hall–Héroult Process – Alumina is dissolved in molten cryolite and electrolyzed to produce aluminum. Alumina powder is recovered as a by-product. Calcination – Dehydration and calcination of various aluminum hydroxides to form alumina powder. Sol-gel – Alumina gel is formed from aluminum alkoxides or nitrates and then dried and calcined to make nanoscale alumina powder. Flame Pyrolysis – Vapor phase combustion of aluminum chloride produces ultrafine alumina powder. The Bayer process is the most common industrial method while the others yield specialty grade alumina. Applications of Al2O3 Powder Abrasives – For grinding, sanding, polishing, blasting media due to its hardness. Refractories – High temperature furnace linings, ceramics, firebricks for metallurgy, glass, cement industries. Ceramics – Electrical, structural, biomedical applications using alumina ceramics. Catalysts – Gamma alumina used as catalyst support and directly as catalyst. Coatings – Thermal spray coatings for wear and corrosion protection. Polishing – CMP slurries for polishing silicon wafers, optic components, metals. Fillers – Added to plastics, rubber, paper to improve mechanical properties. Cosmetics – For manufacturing makeup, personal care products. Specifications of Al2O3 Powder Al2O3 powder is available under various purity levels, particle size distribution, and grades: Purity – From industrial (90%) to high purity (99.99%) grades based on impurity levels. Particle Size – Ranging from nanoscale (10-50 nm) to coarse grade (over 100 microns). Phases – Alpha, gamma, theta, delta phases have different properties. Grades – Conforming to standards for abrasives, technical ceramics, bioceramics, etc. Surface Area – For nanosized powder, surface area is 1-100 m2/g. Morphology – Regular and spherical shaped particles preferred. Applications – Powder customized for composites, 3D printing, other uses. Health and Safety When Handling Al2O3 Powder Al2O3 powder does not pose severe health and safety risks but standard precautions should be taken: Use dust masks or respirators to avoid inhaling fine particles during handling. Wear protective goggles and gloves while handling powder. Prevent skin contact to avoid drying and irritation. Avoid generating and breathing airborne dust. Ensure adequate ventilation. Handle and store powder carefully avoiding dispersion in air. Properly dispose of waste powder based on environmental regulations. Refer to Material Safety Data Sheet (MSDS) provided by the supplier for complete health hazard data. Inspection and Testing of Al2O3 Powder Key tests carried out for quality control of Al2O3 powder are: Chemical analysis using X-ray Fluorescence (XRF) or Inductively Coupled Plasma (ICP) techniques to ensure composition meets specifications. Particle size analysis through laser diffraction or dynamic light scattering method. Scanning Electron Microscopy (SEM) to examine particle morphology. Specific surface area measurement using gas absorption technique. X-ray diffraction (XRD) analysis to determine phases present. Impurity analysis for trace metallic elements using ICP mass spectrometry. Loss of mass on ignition when heated to 1000°C. Density measurement through pycnometry method. Thorough inspection and testing ensures the powder meets the quality and performance requirements of specific applications. Comparison Between α-Al2O3 and γ-Al2O3 Powder α-Al2O3 and γ-Al2O3 are two common phases of alumina powder compared here:
Parameter α-Al2O3 γ-Al2O3
Crystal structure Hexagonal Cubic
Density 3.95 g/cm3 3.65 g/cm3
Hardness 9 Mohs 8 Mohs
Melting point 2050°C ~1100°C
Thermal conductivity 30 W/m.K 5-10 W/m.K
Surface area <10 m2/g 100-300 m2/g
Applications Abrasives, ceramics Catalysts, adsorbents
Price Lower Higher
α-Al2O3 has higher hardness, density, thermal conductivity and refractoriness whereas γ-Al2O3 has higher surface area and extensively used in catalysts. α-form has wider applications and lower price. FAQs Q: What is Al2O3 powder used for? A: Al2O3 powder is used to manufacture abrasives, refractories, structural ceramics, ceramic coatings, polishing compounds, plastic & rubber fillers, and other applications due to its high hardness, strength, and corrosion resistance. Q: What is the difference between white, pink, and brown alumina powder? A: White alumina is high purity Al2O3. Pink and brown alumina contain small amounts of chromium and iron oxides respectively that impart color. White alumina is used when color contamination must be avoided. Q: Is Al2O3 powder hazardous? A: Al2O3 powder is generally not classified as a hazardous material but like all fine powders can cause irritation and breathing issues during handling. Use of proper PPE is recommended. Q: What is the difference between fused and sintered alumina powder? A: Fused alumina is produced by melting pure alumina whereas sintered type is made by compacting and firing alumina powder. Fused alumina has higher purity and density compared to sintered. Q: Where can I buy Al2O3 powder for making ceramic components? A: High purity fine alumina powder for ceramic applications can be purchased from leading suppliers . Ensure the powder meets specifications for your application.
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Alloy Series Powder
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Alloy Series Powder

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Alloy Series Powder

Product Alloy Series Powder
CAS No. 65997-19-5
Appearance Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient NiCrCoMoFeAl
Density 8.2-8.5g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-240/25

Alloy Series Description:

Alloy Series Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

Alloy Series Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. High temperature alloy series High-temperature alloy series powders are designed to handle extreme high-temperature environments, providing excellent performance and heat-resistant properties. Let’s explore this range of products and understand their potential for high temperature applications.
Product Specification Apparent Density Flow Ability Oxygen Content Tensile Strength Yield Strength Elongation
GH3625 15-53µm 45-105µm 75-150µm ≥4.40g/cm³ ≤20s/50g ≤300ppm 1000±50Mpa 600±50Mpa 35±5%
GH4169 ≥4.20g/cm³ ≤20s/50g ≤300ppm 1250±30Mpa 1000±30Mpa 18±3%
GH3230 ≥4.40g/cm³ ≤20s/50g ≤300ppm 930±30Mpa 930±30Mpa 25±5%
GH3536 ≥4.40g/cm³ ≤20s/50g ≤300ppm 850±30Mpa 550±20Mpa 42±5%
Process: Vacuum air atomization method Advantages: high sphericity, small satellite powder, good fluidity, and high bulk density. The printed product has good fatigue resistance, anti-oxidation performance and structural stability Applications: aerospace and industrial turbine discs, rings, blades, machine and other structures, aerospace engine combustion chambers Packaging: ordinary packaging such as aluminum foil bags/plastic bottles/iron drums, vacuum packaging or inert gas-filled packaging, etc.
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AlSi10 Powder
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AlSi10 Powder

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AlSi10 Powder

Product AlSi10 Powder
CAS No. N/A
Appearance Gray-Silver  Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient Al90Si10
Density 2.67g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-190/25

AlSi10 Description:

AlSi10 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

ALSi10 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi10 Powder AlSi10 is an aluminum alloy powder containing 10% silicon and remainder aluminum. It offers an excellent combination of strength, low density, thermal properties, corrosion resistance and weldability. AlSi10 Powder Composition
Element Composition
Aluminum (Al) Balance
Silicon (Si) 9-11%
Aluminum forms the matrix providing low density, ductility and corrosion resistance. Silicon provides solid solution strengthening and improves castability. Strict control of the aluminum to silicon ratio is critical to achieve optimal strength and physical properties. Other minor alloying elements like magnesium, iron, copper or zinc may also be present in certain grades. Properties of AlSi10 Powder AlSi10 powder possesses an excellent combination of properties making it suitable for various demanding applications:
Property Value
Density 2.7 g/cm3
Melting Point ~600°C
Thermal Conductivity 150-180 W/m-K
Electrical Conductivity 35-40% IACS
Coefficient of Thermal Expansion 21-23 x 10<sup>-6</sup> /°C
Modulus of Elasticity 80-85 GPa
Tensile Strength 240-300 MPa
Elongation 1-5%
Hardness 80-90 Brinell
Corrosion Resistance Excellent
Low density – Up to 65% lighter than copper alloys and steels. High thermal conductivity – Enables rapid dissipation of heat in electronics. High strength-to-weight ratio – Strength comparable to titanium alloys with lower density. Excellent weldability and castability – High fluidity when molten allowing easy casting and welding. Resistant to corrosion and oxidation – Protective oxide layer prevents corrosion in many environments. This exceptional property profile makes AlSi10 suitable for lightweight structural applications across aviation, space, automotive and other sectors. Applications of AlSi10 Powder Owing to its lightweight, strength and thermal properties, AlSi10 powder is ideal for:
Applications Benefits
Aerospace components Low density combined with high strength.
Automotive parts Weight reduction without compromising mechanical performance.
Electronic housings Thermal management for heat dissipation combined with low weight.
Medical implants Biocompatible, non-toxic, corrosion resistant.
Thermal management High thermal conductivity to dissipate heat.
Used extensively in aircraft and rocket components like engine mounts to reduce weight. Automotive industry uses AlSi10 for pistons, transmission casings, suspension parts to improve fuel efficiency through lightweighting. Electronic enclosures and heat sinks leverage high thermal conductivity for efficient cooling. Rewards excellent strength-to-weight ratio with lower density compared to titanium alloys. Provides excellent biocompatibility, corrosion resistance for medical implants like orthopedic devices. AlSi10 delivers maximum performance in demanding applications where low mass and high strength are critical. AlSi10 Powder Specifications AlSi10 powder is available in various size fractions, shapes and purity levels:
Parameter Options
Particle size 5-150 microns
Particle shape Spherical, irregular
Apparent density Up to 2.7 g/cm3
Flow rate Up to 25 s/50g
Purity Up to 99.7%
Alloy variants AlSi12, AlSi5
Smaller particles promote better sintering while larger sizes provide higher flowability. Spherical morphology improves flow and packaging density. Irregular particles offer cost benefits. Higher apparent density increases effective loading in composites manufacturing. Higher flow rates enhance ease of powder handling and processing. High purity reduces contamination issues during processing and improves final properties. Range of silicon levels between 5-12% available to balance fluidity and strength. Powder attributes are customized based on specific application requirements and processing methods. Consolidation Methods for AlSi10 Powder AlSi10 powder can be transformed into full density components using techniques like:
Method Benefits
Additive manufacturing Excellent geometric freedom for complex shapes.
Metal injection molding High precision net shape capability.
Pressing and sintering Economical for high volume simpler geometries.
Extrusion Continuous production of rods and tubes.
Isostatic pressing Achieves full density and improves properties.
Powder bed fusion additive manufacturing methods like selective laser melting are popular for prototypes or low volume production. Metal injection molding offers closest tolerances and excellent surface finish. Pressing followed by liquid phase sintering is commonly used but secondary processing like extrusion is needed. Extrusion leverages excellent castability to produce rods, tubes and profiles. Cold and hot isostatic pressing reduce porosity and increase density. The consolidation technique influences the microstructure, final properties, geometrical capabilities and productivity. Heat Treatment of AlSi10 Parts Solution heat treatment and artificial aging are used to tailor the strength of AlSi10 components:
Heat Treatment Details Purpose
Solutionizing 530-550°C, quench Dissolve soluble phases
Artificial Aging 150-180°C, 5-10 hrs Precipitation hardening
Annealing 350°C, slow cooling Restores ductility
Solution heat treatment dissolves alloying elements like silicon in the aluminum matrix followed by rapid cooling or quenching. Subsequent aging treatment causes fine precipitation resulting in considerable hardening. Annealing helps recover ductility after extensive prior cold working. Careful control of time and temperature of solutionizing and aging allows customizing mechanical properties as per specific requirements. Comparison of AlSi10 Powder with Alternatives
Alloy AlSi10 AlSi12 Al6061 Al7075
Strength High Highest Medium Very High
Weldability Excellent Poor Good Poor
Corrosion Resistance Excellent Excellent Excellent Good
Thermal Conductivity High Medium Medium Low
Density Low Low Low Low
Cost Low High Medium High
AlSi12 has the highest strength but poorer weldability and thermal conductivity. 6061 is a popular general purpose alloy with medium strength and good corrosion resistance. 7075 excels in very high strength but has poor weldability and only moderate corrosion resistance. AlSi10 provides the best all-round properties with added cost benefits. For most applications, AlSi10 offers the optimum balance of performance, weldability and cost. Health and Safety Considerations for AlSi10 Powder Like any metal powder, AlSi10 powder requires safe handling:
Hazard Precautions PPE
Skin/eye contact Avoid direct contact. Rinse if exposed. Gloves, goggles
Inhalation Avoid breathing dust. Ensure ventilation. Respirator
Ingestion Avoid hand-mouth transfer. Wash hands. –
Fire Use sand. Do not use water. Protective gear
Wear gloves, goggles, mask when handling powder. Avoid skin contact. Wash after exposure. Store in cool, dry place away from sparks, flames. Ensure proper ventilation and dust collection. Refer SDS and local regulations for complete guidelines. With proper precautions and PPE, AlSi10 powder can be safely handled during storage, processing and operation. Inspection and Testing of AlSi10 Powder To ensure quality requirements are met, AlSi10 powder should be tested for:
Parameter Method Specification
Chemical composition OES, XRF, wet chemistry Conformance to Al, Si, Mg content
Particle size distribution Laser diffraction, sieving D10, D50, D90 within range
Powder morphology SEM imaging Spherical shape and flowability
Apparent density Hall flowmeter test Minimum specified density
Flow rate Hall flow meter test Maximum flow seconds
Impurity levels ICP or LECO analysis Low oxygen, moisture content
Routine testing as per ASTM standards ensures consistency and high quality powder suitable for critical applications. FAQs
  1. What is AlSi10 alloy used for?
  2. AlSi10 is widely used in aerospace, automotive, and electronics applications where low weight and high strength are critical such as engine mounts, pistons, housings, heat sinks.
  3. Does AlSi10 require heat treatment?
  4. Yes, solution heat treatment followed by aging can significantly enhance the tensile strength by precipitating alloying elements like silicon.
  5. What methods can consolidate AlSi10 powder?
  6. AlSi10 powder can be consolidated to full density using additive manufacturing, metal injection molding, extrusion, and powder compact forging.
  7. Is AlSi10 weldable?
  8. Yes, AlSi10 has excellent weldability owing to the silicon alloying addition which improves fluidity in the molten state. This allows easy fusion welding.
  9. Is AlSi10 powder safe to handle?
  10. Like any fine metal powder, standard safety precautions should be taken during storage, handling and processing of AlSi10 powder to minimize health and safety risks.
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AlSi50 Powder
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AlSi50 Powder

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AlSi50 Powder

Product AlSi50 Powder
CAS No. 11145-27-0
Appearance Gray Metallic Powder
Purity ≥99%,  ≥99.9%,  ≥95%(Other purities are also available)
APS 1-5 µM, 10-53 µM  (Can be customized),  Ask for other available size range.
Ingredient AlSi
Density 2.5-2-7g/cm3
Molecular Weight N/A
Product Codes NCZ-DCY-194/25

AlSi50 Description:

AlSi50 Powder is one of the numerous advanced ceramic materials manufactured by Nanochemazone. Nanochemazone produces too many standard grades when applicable, including Mil Spec (military grade); ACS, Reagent and Technical Grade; Food, Agricultural and Pharmaceutical Grade; Optical Grade, USP and EP/BP (European Pharmacopoeia/British Pharmacopoeia) and follows applicable ASTM testing standards. Typical and custom packaging is available. Additional technical, research and safety (MSDS) information are available. Please request a quote above for more information on lead time and pricing

AlSi50 Powder Related Information :

Storage Conditions: Airtight sealed, avoid light and keep dry at room temperature. Please contact us for customization and price inquiry Email: contact@nanochemazone.com Note: We supply different size ranges of Nano and micron as per the client’s requirements and also accept customization in various parameters. AlSi50 Powder AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 is an aluminum-silicon alloy powder containing 50% silicon and remainder aluminum. It offers an exceptional combination of properties like low density, high fluidity, low thermal expansion, high specific strength, and corrosion resistance. AlSi50 Powder Composition The typical composition of AlSi50 alloy powder is:
Element Composition
Aluminum (Al) Balance
Silicon (Si) 48-52%
Aluminum forms the matrix providing ductility, toughness and corrosion resistance. Silicon increases hardness, fluidity and reduces the coefficient of thermal expansion. The high 50% silicon content results in a eutectic composition with the lowest possible melting point and excellent castability. Strict control of the Al to Si ratio is critical. Properties of AlSi50 Powder AlSi50 powder possesses a unique mix of properties making it suitable for high performance applications:
Property Value
Density 2.55 g/cm3
Melting Point 577°C
Ultimate Tensile Strength 200-300 MPa
Elongation <1%
Hardness 100-120 HB
Thermal Conductivity 50-90 W/m-K
CTE 12-15 x 10<sup>-6</sup>/°C
Young’s Modulus 80-90 GPa
Corrosion Resistance Excellent
Low density – Up to 40% lower than titanium alloys and steels. High fluidity when molten – Enables excellent castability and mold filling. High strength-to-weight ratio – Specific strength comparable to titanium alloys. Low coefficient of thermal expansion – Dimensions remain stable over a wide temperature range. Excellent corrosion resistance – Protective oxide layer prevents corrosion in most environments. Good thermal conductivity – Twice that of titanium alloys allowing efficient heat dissipation. This unique property profile makes AlSi50 suitable for applications where low mass, precision, stability, and strength are critical. Applications of AlSi50 Powder The key properties of AlSi50 powder make it ideal for:
Applications Benefits
Automotive components Low density and excellent castability.
Aerospace parts High specific strength, stable dimensions.
Electronic substrates Thermal management, CTE match with ceramics.
Mirror blanks Low density, machinability, stability.
Medical implants Biocompatible, non-toxic, corrosion resistant.
Automotive – Used in pistons, engine blocks, drivetrain parts to reduce weight and improve fuel efficiency. Aerospace – Ideal for precision aerospace components like actuators and turbocharger wheels requiring highest strength-to-weight. Electronics – Substrates for PCBs, IC packages to manage thermal loads while matching expansion behavior of ceramics. Optics – Mirror blanks, telescopes benefit from high dimensional stability and machinability. Medical – Excellent biocompatibility and corrosion resistance for implants like orthopedic devices. AlSi50 Powder Specifications AlSi50 powder is available in various size fractions, shapes, and purity levels:
Parameter Options
Particle size 10 – 150 microns
Particle shape Irregular, spherical
Apparent density Up to 2.7 g/cm3
Flow rate Up to 25 s/50g
Purity Up to 99.7%
Alloy variants AlSi40, AlSi30
Smaller particles promote higher sintered density while large particles improve flowability. Spherical morphology enhances powder flow compared to irregular particles. Higher apparent density increases effective loading in composites manufacturing. Faster flow rates improve ease of powder handling and processing. High purity grades minimize contamination issues. Aluminum-silicon alloys with 30-40% silicon also available. Powder attributes can be customized based on specific application requirements and processing methods. Consolidation Methods for AlSi50 Powder AlSi50 powder can be transformed into full density components using techniques like:
Method Details
Additive manufacturing Excellent geometric freedom for complex shapes.
Metal injection molding High precision net shape capability.
Press and sinter Economical for higher volume simpler shapes.
Casting Leverages excellent fluidity and mold filling behavior.
Extrusion For profiles, rods and tubes.
Powder bed fusion AM techniques like selective laser melting are ideal for low volume complex parts. Metal injection molding offers closest tolerances and surface finish. Pressing followed by liquid phase sintering is commonly used but secondary processing needed. Investment casting provides higher productivity for simpler geometries. Extrusion is suitable for continuous production of bars, rods and tubes. The consolidation method strongly influences final properties, microstructure and cost economics. Heat Treatment of AlSi50 Parts The following heat treatments can be used to modify AlSi50 properties:
Heat Treatment Details Purpose
Solution heat treatment 500-550°C, quench Dissolve soluble phases
Artificial aging 150-180°C, 5-10 hrs Precipitation hardening
Stress relieving 250°C, 2 hrs Remove residual stresses
Solution treatment dissolves silicon particles in the aluminum matrix followed by rapid cooling. Subsequent aging causes silicon to re-precipitate as fine dispersoids imparting strengthening. Low temperature stress relieving helps reduce residual stresses from prior shaping steps. Proper heat treatment allows customizing the strength, hardness and ductility as per application requirements. Comparison of AlSi50 Powder with Alternatives Here is how AlSi50 compares to other eutectic aluminum-silicon alloys:
Alloy AlSi50 AlSi40 AlSi30
Fluidity Highest High Medium
Castability Excellent Very Good Good
Hardness High Medium Low
Strength High Medium Low
Thermal Conductivity Medium High Highest
CTE Low Medium High
Cost High Medium Low
AlSi40 offers the best all-round combination of fluidity, strength and thermal conductivity. AlSi30 provides highest thermal conductivity but lowest strength and fluidity. AlSi50 has the highest fluidity, hardness and strength but lower thermal conductivity. AlSi50 is preferred where maximum castability, dimensional stability, and high specific strength are critical. Health and Safety Considerations for AlSi50 Powder Like any metal powder, AlSi50 powder requires safe handling:
Hazard Precautions PPE
Skin/eye contact Avoid direct contact. Rinse if exposed. Gloves, goggles
Inhalation Avoid breathing dust. Ensure ventilation. Respirator
Ingestion Avoid hand-mouth transfer. Wash hands. –
Fire Use sand. Do not use water. Protective gear
Wear gloves, goggles, mask when handling powder. Avoid skin contact. Wash after exposure. Store in cool, dry place away from sparks, flames. Ensure proper ventilation and dust collection. Refer SDS and local regulations for complete guidelines. With proper precautions and PPE, AlSi50 powder can be safely handled. Inspection and Testing of AlSi50 Powder To ensure quality specifications are met, AlSi50 powder should undergo:
Parameter Method Specification
Chemical composition OES, XRF, wet chemistry Conformance to Al and Si content
Particle size distribution Laser diffraction, sieving D10, D50, D90 within range
Powder morphology SEM imaging Shape and flow characteristics
Apparent density Hall flowmeter test Minimum specified density
Flow rate Hall flowmeter test Maximum seconds for 50g flow
Impurity levels ICP or LECO analysis Low oxygen, moisture content
Testing should be done periodically as per ASTM standards to ensure consistency in production quality and performance in end-use applications. FAQs
  1. What is AlSi50 used for?
  2. AlSi50 is ideal for applications like automotive components, aerospace parts, and electronic substrates where low mass, dimensional stability, and high fluidity are critical.
  3. Does AlSi50 require heat treatment?
  4. Optional heat treatment including solutionizing and aging can be done to enhance strength by precipitating silicon particles in the microstructure.
  5. What methods can consolidate AlSi50 powder?
  6. AlSi50 powder can be consolidated to full density using metal injection molding, casting, additive manufacturing via SLM/EBM, extrusion, and sintering.
  7. Is AlSi50 readily weldable?
  8. AlSi50 has relatively poor weldability owing to high silicon content. Special filler material and techniques are required for welding this alloy.
  9. Is AlSi50 powder safe to handle?
  10. Like any fine metal powder, standard safety precautions must be taken when handling AlSi50 powder to minimize health and safety risks.
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